Triumph 197.1 Technical Bulletin Download Page 8

8 of 9

Technical Bulletin

 

197

 

Issue

 

1

Item:

197.4

Description:

Fork Seal Cleaner

Model Affected:

All models

The following service tools have been introduced to clean the front fork oil seal:

• T3880215 - Fork Seal Cleaner, Small
• T3880216 - Fork Seal Cleaner, Large

Service tool T3880215 is to be used on front suspension forks with a diameter between 35 to 45mm.
Service tool T3880216 is to be used on front suspension forks with a diameter between 45 to 55mm.
To clean the oil seal and dust seal, follow the procedure described below.

Warning

Make sure the motorcycle is stabilised and adequately supported.
A correctly supported motorcycle will help prevent it from falling.
An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

1.

Clean the area around the dust seal then carefully detach the dust seal from the fork outer tube.

2.

Wipe away any visible dirt or water from the oil seal.

Note:

The fork seal cleaner has two cleaning hooks. The one with the OIL SEAL text is for the oil seal, the
other cleaning hook is for the dust seal.

When cleaning the oil seal with the fork seal cleaner it is possible that a small amount of fork oil may
seep out.

3.

Clean the fork seal cleaner before use.

4.

Fit the fork seal cleaner to the fork inner tube. Make sure that the cleaning hook, with the text OIL
SEAL below it, is pointing towards the oil seal.

ckpd

3

1

2

1.

Cleaning hook

2.

OIL SEAL text

3.

Oil seal location

Summary of Contents for 197.1

Page 1: ...rom VIN 800262 197 2 Steering Head Bearings Adjustment Scrambler 1200 XC Scrambler 1200 XE 197 3 Gear Change Selector Mechanism Kit Street Cup Street Twin Bonneville T100 models from VIN 759204 Street...

Page 2: ...below The bead of sealant should extend around the grommet perimeter including the underside and be approximately 3 5 mm wide Alternator Cover Grommet Sealant Path 2 Position the grommet to the alter...

Page 3: ...ket 12 If removed secure the purge control vale to its bracket with a cable tie Perform the following operations as described in the service manual Coolant Expansion Tank Installation Front Sprocket C...

Page 4: ...the Service Manual Warning If the lower yoke fixings are also loosened the forks will no longer support the weight of the motorcycle Do not loosen the lower yoke fixings as in this condition the moto...

Page 5: ...Make sure you torque the adjustment nut in an anticlockwise direction in the step that follows If you do not the headstock bearings can become loose Note Keep the torque wrench at 90 degrees to the ce...

Page 6: ...nd an accident 5 Check that the free play has been eliminated and that the steering can be turned freely from lock to lock without any sign of tightness Readjust if necessary 6 Install the upper yoke...

Page 7: ...s included in the kit and any replacement will be to the new condition Parts kit T1191968 has been released for use when replacing the gear change selector mechanism kit The kit consists of a fully as...

Page 8: ...rted motorcycle will help prevent it from falling An unstable motorcycle may fall causing injury to the operator or damage to the motorcycle 1 Clean the area around the dust seal then carefully detach...

Page 9: ...al cleaner down to use the other cleaning hook to clean the dust seal Rotate the fork seal cleaner 360 in the direction shown then remove the cleaning hook from the dust seal ckpd_1 2 1 Direction of R...

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