Tridium VYKON IO-16-485 Mounting And Wiring Instructions Download Page 1

3951 Westerre Parkway, Suite 350
Richmond, Virginia 23233 USA

Remote I/O Module (IO-16-485)

Mounting and Wiring Instructions

 

Remote I/O Module (IO-16-485) Mounting and Wiring Instructions

Part Number 11156, Rev 1.3

Updated: August 20, 2014

1

JACE, Niagara Framework, Niagara AX Framework and the Sedona Framework are trademarks of Tridium, Inc. 

This document covers the mounting and wiring of a Remote I/O Module (IO-16-485), 
for expanding a VYKON

®

 JACE

®

 controller. It assumes that you are an engineer, 

technician, or service person who is performing access system design or installation. 
Please read through this entire document before beginning the installation procedures.

These are the main topics included in this document: 

This document does not discuss mounting and wiring of other components, or software configuration. For more 
information on these topics, refer to documents listed in the 

“Related Documentation” 

section on page 2.

Product Description

The IO-16-485 expands a Vykon JACE

1

 with 16 I/O points that can be remotely located, including 

  •

8 – universal inputs (UIs), compatible with 0–10Vdc, 4–20mA, dry contacts, pulsing dry contacts, 
0–100K ohm resistive, or Type 3 thermistor temperature sensors.

  •

4 – digital outputs with Form-A relay contacts, for on/off control of loads up to 24Vac/dc, at 0.5A max. 

  •

4 – 0–10Vdc analog outputs for analog control of loads at 2.5K ohm minimum, or 4mA drain maximum.

The IO-16-485 module uses DIN rail mounting, and has two end-mounted 6-pin connectors that support 
direct-chaining (in-line attachment) to other IO-16-485 modules.

Communications to the remote JACE uses RS-485 multidrop on 3 wires of an end-mounted 6-pin connector. 
The other 3 wires on that connector are primary DC power and battery backup for the module, which can be 
supplied from that same JACE (such as a J-

x

02-XPR-24 or JACE-700). Alternatively, you can power the 

IO-16-485 locally with a DIN-mountable NPB-PWR-UN universal AC power supply, or a third-party 
12–15Vdc power supply, and wire only the RS-485 bus back to the parent JACE controller.

  •

Product Description,

 page 1

  •

System Planning,

 page 2

  •

Preparation,

 page 5

  •

Precautions,

 page 5

  •

RS-485 Communications,

 page 14

  •

Installation and Start-up Outline,

 page 7

  •

Inputs,

 page 14

  •

Physical Mounting,

 page 7

  •

Outputs,

 page 17 

  •

IO-16-485 Board Layout and Terminals,

 page 9

  •

Nrio16Module (Software) 
Representation,

 page 19

  •

Wiring Details,

 page 10

  •

Grounding,

 page 10

  •

Power up and Initial Checkout,

 page 19

  •

Power from JACE 6-Position Connector,

 page 11

  •

Replacement Parts,

 page 20

  •

Power from local NPB-PWR-UN module,

 page 12

  •

Replacing the IO-16-485,

 page 21 

  •

Power from third party 12–15Vdc power supply,

 page 13

  •

Certifications,

 page 23

1. JACE with NiagaraAX-3.4 or later and an available RS-485 port. See 

“System Planning,”

 page 2 for more details.

Summary of Contents for VYKON IO-16-485

Page 1: ... dc at 0 5A max 4 0 10Vdc analog outputs for analog control of loads at 2 5K ohm minimum or 4mA drain maximum The IO 16 485 module uses DIN rail mounting and has two end mounted 6 pin connectors that support direct chaining in line attachment to other IO 16 485 modules Communications to the remote JACE uses RS 485 multidrop on 3 wires of an end mounted 6 pin connector The other 3 wires on that con...

Page 2: ...ughly at 50 resource usage without other driver networks control logic and so on Therefore maximum numbers may be less say if an existing JACE 2 3E 6 6E controller with one or more Ndio based IO 34 IO 16 modules Currently only JACE models listed below at NiagaraAX 3 4 or later support IO 16 485 modules Table 1 Maximum number of IO 16 485 modules supported by compatible JACE platform models JACE mo...

Page 3: ...controllers that is JACEs without the 6 position power RS 485 connector Or in any scenarios where IO 16 485 modules must be located many hundreds of feet away from the JACE cabling voltage drop issues In these cases you must locally power those IO 16 485 modules using one of two methods Local NPB PWR UN attachment to the IO 16 485 module s Although convenient be aware that this invites power event...

Page 4: ...his equates to the difference in voltage measured across the PS and PS at the source JACE power supply and the PS and PS at the furthest expansion module IO 16 485 Or when powered by battery backup the difference in voltage measured across the BB and PS at the source JACE and the BB and PS at the furthest expansion module IO 16 485 Table 3 provides a voltage drop chart showing voltage drops per 10...

Page 5: ...es and tools are required for installation Approved 12 15Vdc power supply source and optional 12Vdc backup battery source by either Wiring to the remote parent JACE controller s 6 position Powered RS 485 connector such as on a J x02 XPR 24 controller or JACE 700 controller This is the recommended method Using a DIN mountable NPB PWR UN power supply to furnish 15Vdc power to the IO 16 485 Using a t...

Page 6: ...d circuitry within a Remote I O Module are sensitive to static discharge Follow these precautions when installing servicing or operating the system Work in a static free area Discharge any static electricity you may have accumulated Discharge static electricity by touching a known securely grounded object Do not handle the printed circuit board PCB without proper protection against static discharg...

Page 7: ...er before mounting Mounting on a 35mm wide DIN rail is recommended The IO 16 485 unit base has a molded DIN rail slot and locking clip which simplifies mounting 2 or more units together and or to an NPB PWR UN power supply Mounting on a DIN rail ensures accurate alignment of connectors between all modules If DIN rail mounting is impractical you can use screws in mounting tabs on the IO 16 485 Moun...

Page 8: ... and if applicable slide it away from other modules Insert a screwdriver in the center plastic locking tab and pull downwards then lift the unit outwards Mounting on DIN Rail Removing from DIN Rail 6 position connector plug with cabling to JACE and other remote modules NPB PWR UN if used for power IO 16 485 IO 16 485 IO 16 485 Secure with screws in two mounting tabs on right side of last unit in a...

Page 9: ...s then install them after completing Caution Before using the method below to remove connectors remove all power to the IO 16 485 and remove power to any other connected external devices Otherwise a short circuit will result To remove a pin mounted connector plug using needle nose pliers with all power removed see Caution Insert the tips of the pliers into the outermost wiring termination ports of...

Page 10: ...ire the disconnected AC line circuit to the 2 position terminal block under the NPB PWR UN s cover See Power from local NPB PWR UN module on page 12 c If powering the IO 16 485 from a third party 12 15Vdc power supply wire the positive and negative lines from the power supply to the PS and PS terminals of the 6 position end connector plug See Power from third party 12 15Vdc power supply on page 13...

Page 11: ...ed See Power up and Initial Checkout page 19 Figure 4 IO 16 485 modules powered by JACE with 6 position Pwr 485 connector RS 485 wiring also shown In some cases some number of IO 16 485 modules may be powered this way from JACE while others may be powered locally using either an NPB PWR UN power supply module or a third party 12 15Vdc power supply This may be advisable when IO modules are located ...

Page 12: ... estimate each IO 16 485 module to consume 2W nominal 125mW 15V Typical current will be less as this estimate factors in all four relays being pulled in For other wiring on the 6 position end connector see RS 485 Communications page 14 Do not apply power energize the NPB PWR UN until all other wiring is completed See Power up and Initial Checkout page 19 Figure 5 NPB PWR UN power supply module use...

Page 13: ...page 14 Do not apply power energize the power supply until all other wiring is completed See Power up and Initial Checkout page 19 Figure 6 Third party 12Vdc battery backed power supply powering IO 16 485 modules Notes Power must be regulated to within 4 Power supply models furnishing 12Vdc output are the most commonly available Only remote IO 16 485 modules can be powered by a 12Vdc power supply ...

Page 14: ...plus to plus minus to minus and shield to shield Connect the shield to earth ground at one end only such as at the JACE See Figure 7 Figure 7 RS 485 wiring from the JACE to one or more IO 16 485 modules uses a daisy chain connection Inputs Each of the 8 universal inputs UI can support any one of the following Type 3 10K ohm Thermistor page 15 also see Caution on page 15 Resistive 0 100K ohms page ...

Page 15: ...re 8 Resistive signals require a ResistiveInputPoint Caution UI inputs provide optimum resistive to temperature resolution in the 10K ohm range For a sensor with a range far from 10K ohms such as a 100 ohm or 1000 ohm sensor resolution is so poor as to be unusable To successfully use such a sensor install a transmitter that produces a Vdc or mA signal and then wire the transmitter to the UI accord...

Page 16: ...restore power to such external power supplies Binary Input Inputs support both pulse contacts and normal dry equipment status contacts Pulse contacts may have a change of state COS frequency of up to 20 Hz with a 50 duty cycle Note Minimum dwell time must be 25ms Contacts must remain open at least 25ms and be closed at least 25ms Standard dry contacts must have a 1 Hz or less COS frequency with mi...

Page 17: ...ing Relays are not rated for AC mains line level powered loads instead 24V maximum Use an external 24V transformer or a 24Vdc power supply to power loads Use a RelayOutputWritable in the station for each output Figure 12 on page 18 shows an example wiring diagram Shielded Twisted Cable 61m 200 ft maximum Stud in enclosure Shield Pulse Use point CounterInputPoint Range Up to 20 Hz 50 Duty Cycle Min...

Page 18: ...e terminals labeled An and 0V ground Each AO can supply a maximum of 4 mA over the entire 0 to 10Vdc range For this 0 10V full range the minimum input impedance of a device controlled by the AO must be greater than 2500 ohms If the device s input impedance is less than 2500 ohms the 4 mA max current limits the voltage output range For example if a device with a 1000 ohm input impedance the AO woul...

Page 19: ... the physical I O points The Nrio points you need for each input or output type are noted in previous wiring sections in boldface For Nrio software details see the NiagaraAX NRIO Guide in Workbench online Help or that document in PDF Power up and Initial Checkout Step 1 Apply power to the IO 16 485 depending on power source this may mean plugging in a 6 position end connector energizing an NPB PWR...

Page 20: ...in Table 4 and can be ordered from stock without restriction Standard replacement parts cannot be returned for credit and should be disposed of in an appropriate manner New Replacement Units To replace a faulty unit order and install a new IO 16 485 accessory module please note that JACE accessories do not have special field replacement units or FRUs with separate part numbers If the faulty IO 16 ...

Page 21: ...tware that runs on the JACE expects the terminal positions to be the same in the replacement IO 16 485 in order to collect data from or to control the attached devices Step 4 Unplug all connectors from the IO 16 485 including all I O connectors and earth ground wire Note Removal of the four pin mounted I O connector plugs may be difficult For related details about removing them see About Screw Ter...

Page 22: ... number and other instructions Please provide Product model Serial number Nature of the defect United States Phone 804 254 7086 ext 11 Return to Tridium Inc 2256 Dabney Road Suite C Richmond VA 23230 Attn Return Department RA ____________ Europe Phone 44 0 1403 740290 Fax 44 0 1403 741804 Return to Email for technical support Tridium Europe Ltd supportuk tridium com 1 The Grainstore Brooks Green R...

Page 23: ...tion against such interference when operated in a commercial environment Operation of this equipment in a residential area may cause interference in which case users at their own expense will be required to take whatever measures may be required to correct the interference Any unauthorized modification of this equipment may result in the revocation of the owner s authority to continue its operatio...

Page 24: ...owing MDR 20 15 SEC J 201 SEC J 601 SEC R2R SEC RIO Type of Equipment Electrical Equipment for Measurement Control and Laboratory Use EMS Standards Applied Standard Description Criteria Met EN 61000 6 4 Electro Magnetic Compatibility Emissions Generic Compliant EN 61000 6 2 Electro Magnetic Compatibility Immunity Compliant as noted below CISPR 22 2006 Conducted Emissions Telecom Compliant CISPR 16...

Page 25: ...unting is recommended over tab mounting See Figure 1 on page 8 Note Electronic and printed versions of this guide may not show dimensions to scale Verify all measurements before drilling 3 25 82 55mm 4 00 101 6mm 0 170 Dia 4 32mm 2 50 63 50mm IO 16 485 or NPB PWR UN 3 25 82 55mm IO 16 485 NPB PWR UN or IO 16 485 Distance between center of tabs from one unit to another unit 3 48 88 55mm 3 62 92mm ...

Page 26: ...mond Virginia Products or fea tures contained herein are covered by one or more U S or foreign patents This document may be copied by parties who are authorized to distribute Tridium prod ucts in connection with distribution of those products subject to the contracts that authorize such distribution It may not otherwise in whole or in part be copied photocopied reproduced translated or reduced to ...

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