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Prestige SOLO 110 and EXCELLENCE

Natural to LP Conversion

Instructions:

1.  Turn power to the unit “OFF” and allow unit to

cool.  

2.  Shut off gas supply to the inlet of the unit at the

main manual shutoff valve to the unit.

3.  Remove  the  front  panel  of  the  Prestige  by

removing the thumb screw on the upper edge of

the unit.  Lift the panel up and pull forward to

remove the front panel from the unit.

4a. Remove  the  retaining  screw  from  the  control

panel.  Open the display panel cover and swing

the control panel out (MCBA).

4b. Depress the retaining clips and tilt the control

panel down (TriMax).

5.  Remove  the  air  inlet  elbow  from  the  venturi

using a twisting motion.

6.  Disconnect  the  gas  supply  piping  inside  the

Prestige  enclosure  at  the  brass  union  located

just below the gas valve.

7.  Unscrew the Phillips screw securing the rectifi-

er cable / plug to the gas valve.  Disconnect the

rectifier plug from the gas valve (MCBA).

8. Remove molex plug from gas valve (TriMax).

9.  Disconnect  the  ignition  cable  from  the  igniter

(MCBA),  and  remove  the  ground  wire  at  the

igniter.

To ease the removal of the burner assembly,

remove the top jacket access panel.

10. Disconnect the wiring harness connectors from

the  blower  and  remove  the  blower  retaining

screws.  Remove  the  blower  with  venturi  and

gas valve from the unit.

11. Remove the 10 mm  nuts and remove the burn-

er  mounting  plate  assembly  from  the  heat

exchanger body.

12. Remove  the  combustion  chamber  insulation

from  the  heat  exchanger.  See  WARNING  on

page 7.

13. Remove the Phillips head screws attaching the

burner  head  to  the  burner  mounting  plate.

Remove  and  discard  the  old  burner  head  and

burner head gasket.

If the gasket “sticks” to the burner mounting

plate use a flat blade putty knife to remove

any gasket material. Ensure not to scratch or

score the mating surface.

For the reassembly process do not use adhe-

sives on ANY gasket surface.

14. With the new gasket in place attach the new burn-

er head to the burner mounting plate  using the

screws supplied in the kit, as shown in Fig. 2.

NOTICE

NOTICE

NOTICE

2

Gas Piping

Union Connection

Combustion

Chamber Insulation

10 mm

Mounting Nuts

Ignition Cable

Fig. 1: Burner  Assembly

Summary of Contents for PSRKIT65

Page 1: ...lade Putty Knife Indicates a potentially hazardous situation which if ignored can result in serious injury or substantial property damage For your safety turn off electrical power supply at service panel and allow unit to cool before proceeding Failure to do so can cause severe personal injury or death Indicates special instructions on installa tion operation or maintenance which are important to ...

Page 2: ...tion cable from the igniter MCBA and remove the ground wire at the igniter To ease the removal of the burner assembly remove the top jacket access panel 10 Disconnect the wiring harness connectors from the blower and remove the blower retaining screws Remove the blower with venturi and gas valve from the unit 11 Remove the 10 mm nuts and remove the burn er mounting plate assembly from the heat exc...

Page 3: ...o the venturi using the three T 25 Torx screws Ensure the gas valve is orientated with the venturi correctly 18 Use the included alignment tool to install the new combustion chamber insulation in the heat exchanger Insert the alignment tool into the igniter opening as shown in Fig 4 Install the new combustion chamber insula tion in the heat exchanger so that the align ment tool goes over the corre...

Page 4: ...lure to check for gas leaks can cause severe personal injury death or substantial property damage 24 Re attach the ignition cable MCBA and the ground wire to the ignitor 25 Reattach the air inlet elbow to the venturi 26 Reposition the control panel 27 Replace the front jacket panel and secure with the thumb screw on the upper edge of the unit 28 Install the top jacket access panel 29 Turn power to...

Page 5: ... The control panel will display a L followed by the current boiler temperature when placed into low fire test mode 4 If the CO2 combustion level at low fire is not within 0 2 of the combustion level measured at high fire remove the offset cover screw and adjust the plastic OFFSET SCREW using a T 40 Torx wrench see Fig 6 as follows Counter clockwise adjustment of OFFSET SCREW at Low Fire O2 increas...

Page 6: ...nt of the THROT TLE SCREW at High Fire 100 firing rate O2 decreases and C02 increases Clockwise adjustment of the THROTTLE SCREW at High Fire 100 firing rate O2 increases and CO2 decreases 7 Once the combustion level is set at high fire manually place the boiler into low fire mode by pressing the LEFT button to adjust firing rate down to 1 low fire 8 If the CO2 combustion level at low fire is not ...

Page 7: ...h for latest recommendations 2 Wear long sleeved loose fitting clothing gloves and eyes protection 3 Assure adequate ventilation 4 Wash with soap and water after contact 5 Wash potentially contaminated clothes sepa rately from other laundry and rinse washing machine thoroughly 6 Discard used insulation in an air tight plastic bag Niosh Stated First Aid Eye Skin Immediately irrigate Breathing Clean...

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