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STAIR JIG

-1-

Dear Customer

Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.

Please remember to return your guarantee card
within 28 days of purchase.

The following symbols are used throughout this
manual:

Denotes risk of personal injury, loss of
life or damage to the tool in case of non-
observance of the instructions in this
manual.

Refer to the instruction manual of
your power tool.

This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
98/37/EC (identified by the CE marking on the 
power tool).

INTENDED USE

The jig is intended to be used to rout stair
trenches in wood using a 1/2” shank portable
plunge router with a suitable router cutter fitted.

CONTENTS

TECHNICAL DATA _____________________1

SAFETY PRECAUTIONS ______________2-3

ITEMS ENCLOSED ____________________4

ASSEMBLY __________________________5

DESCRIPTION OF PARTS  ______________5     

PARTS OF STAIRCASE ______________6 - 7

OPERATION

STAIR/A _____________________________8

- Cutters for use with Stair/A

______________8

- Setting up String without Newels

_________8

Setting up the Router

__________________8

Setting up Template on the String

________9

Cutting the String

____________________10

Cutting the opposing String

____________10

Assembly of Treads and Risers

_________10

OPERATION

STAIR/B ____________________________11

Basic Information before setting up

______11

Fitting the Sub-base to the Router

_______11

Setting out the String

_________________11

Fitting the Template

__________________11

Cutting the String

____________________11

Cutting the opposing String

____________11

MAINTENANCE ______________________12

ENVIRONMENTAL PROTECTION ________12

GUARANTEE ________________________12

SPARE PARTS

- Spare Parts List - STAIR/A ___________13

- STAIR/B ___________14

- Spare Diagram

- STAIR/A ___________15

- STAIR/B ___________16

If you require further safety advice,
technical information or spare parts,
please call our technical support
department on 01923 224681 or
visit www.trend-uk.com

TECHNICAL DATA

STAIR/A

Closed Riser

Tread thickness

22mm - 32mm

Slider diameter

30mm

Nosing adjustment

16mm - 19mm

Weight

6.17kg

STAIR/B

Open Riser

Tread thickness

32mm

Riser thickness

16mm

Guide bush diameter

24mm

Weight

6.3kg

 MANU/SJ v5.1  7/1/08  15:09  Page 1

Summary of Contents for STAIR Series

Page 1: ...utters for use with Stair A______________8 Setting up String without Newels _________8 Setting up the Router __________________8 Setting up Template on the String ________9 Cutting the String ________...

Page 2: ...er tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working o...

Page 3: ...ass can stall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent pers...

Page 4: ...STAIR JIG 4 ITEMS ENCLOSED For STAIR A only x1 x1 x1 x1 x1 x1 x1 For STAIR B only x2 x1 x1 x1 x2 x2 x4 x4 x2 x1 x1 x1 x1 x1 x1 STAIR JIGS GUARANTEE STAIR JIG x1 x1 x1 MANU SJ v5 1 7 1 08 15 09 Page 4...

Page 5: ...bar K Machine screw for clamp bar L Sub base for STAIR A M Line up bush for STAIR A N Line up pin 1 2 shank for STAIR A O Sub base fixing screw P Sub base slider for STAIR A Q Washer M6 for STAIR A s...

Page 6: ...f the riser below and should in any case project not less than 16mm The profile should be rounded Pitch The angle between the pitch line and the horizontal should not exceed 42 for a private stairway...

Page 7: ...s of 175mm Number of risers 2700 175 15 43 Since a whole number is needed try 15 The actual rise R of each step will be 2700 15 180mm If going G of each step is 250mm then 2R G 610mm Since it is betwe...

Page 8: ...uare these lines over onto the other string if a newel is required it is easier to set this out using the square bearing in mind the face of the riser will be the centre of the newel Setting out can b...

Page 9: ...8 8 6mm 32 11x1 2TC 25 4mm 1 7 5mm 32 12x1 2TC 28mm 1 1 8 6 2mm 32 13x1 2TC 32mm 1 1 4 4 6mm This top right illustration shows the spacer block being used to obtain the correct position for the jig On...

Page 10: ...e opposite string Remove clamp bar by removing the hexagon nuts only Replace and tighten hexagon nuts Remove clamp fixing screw and replace clamp assembly on other side of jig using alternative set of...

Page 11: ...n 4 Slide the sub base onto the end of the pin and screw up lightly the two fixing screws 5 Ensure the pin rotates freely and tighten the pan head machine screws to secure the sub base to the router b...

Page 12: ...all threads Lubrication Your jig requires no additional lubrication ENVIRONMENTAL PROTECTION Recycle raw materials instead of disposing as waste Packaging should be sorted for environmental friendly...

Page 13: ...H 17 10 2 Nut Hex M8 WP NUT 08 11 1 Machine Screw Cheese M8 x 10mm Slot WP SCW 39 12 1 Sub base STAIR A WP SJA 12 13 1 Line up Bush for STAIR A WP SJA 13 14 1 Line up Pin 1 2 for STAIR A WP SJA 14 15...

Page 14: ...2 Stud M8 x 75mm WP SJ 08 9 2 Washer M8 x 25mm WP WASH 17 10 2 Nut Hex M8 WP NUT 08 11 1 Machine Screw Cheese M8 x 10mm Slot WP SCW 39 12 1 Line up Bush 16mm Dia UNI GB16 13 1 Guide Bush 24mm Dia GB2...

Page 15: ...STAIR JIG 15 STAIR A SPARE PARTS DIAGRAM 10 9 10 9 5 6 7 2 3 4 8 6 7 8 1 7 6 11 23 21 22 STAIR JIGS 7 6 19 16 18 17 15 12 20 13 14 19 V4 0 01 2006 MANU SJ v5 1 7 1 08 15 09 Page 15...

Page 16: ...STAIR JIG 16 2 3 4 11 10 9 10 9 5 6 7 8 6 7 8 1 7 6 22 18 19 STAIR JIGS 7 6 STAIR B SPARE PARTS DIAGRAM 13 17 12 14 17 15 15 16 V4 0 01 2006 MANU SJ v5 1 7 1 08 15 09 Page 16...

Page 17: ...utting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford W...

Page 18: ...STAIR JIG MANU SJ v5 1 7 1 08 15 09 Page 18...

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