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LOCK/JIG/B

Please read these instructions before use.

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Summary of Contents for LOCK/JIG/B

Page 1: ...LOCK JIG B Please read these instructions before use...

Page 2: ...16 Cutting Key Spindle Holes____________ 16 MAINTENANCE______________________ 16 ENVIRONMENT PROTECTION__________ 16 GUARANTEE________________________ 16 SPARE PARTS Spare Parts List_________________...

Page 3: ...h hands on the power tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and...

Page 4: ...e pass can stall the router 14 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent p...

Page 5: ...sh or 16mm plus collar n 12mm diameter router cutter with suitable shank size n Door clamping device n Hand tools n No 2 Pozi Screwdriver n Clamps x 2 25 4 22 5 16 19 25 4 22 5 16 CL 19 25 4 22 5 16 1...

Page 6: ...ION OF PARTS A Top plate B Back sliding insert C Front sliding insert D Sliding insert fixing screw E Length stop upper bracket F Length stop lower bracket G Length stop bracket screw H Clamp bar J Cl...

Page 7: ...s door whilst drilling and fitting locks Ratchet clamp design for doors up to 55mm thick Corner Chisel Ref C CHISEL Squares up rounded corners in one operation High speed steel Use with a hammer Door...

Page 8: ...least 66mm Auger bit and drill required for 3 deep locks for all routers Fit sufficient length of the shank into the collet Ideally at maximum plunge only as much of the cutter should protrude below...

Page 9: ...th 70mm OR USE Router Cutter Ref 3 8LX1 4TC overall length 66mm Special Note The jig can be used to cut the face plate recess in the edge of doors whilst it is hung The mortise should NOT be routed wh...

Page 10: ...up can be used by simply fitting the collar between the hinge and lock operations n The guide bush collar can be stored on the spigot fixed to the outside of the clamp bar when not in use Ref GB30 A R...

Page 11: ...end of the centre scribe line to a length of 350mm so that the centre lines on the jig can be tightened in with them These lines should be marked accurately to ensure that the jig is set correctly n M...

Page 12: ...e up engraved centre line on setting gauge with centre line on the door n Hold the top plate in position and tighten the clamp bar fixing screws n Check the centre lines correspond correctly and re ad...

Page 13: ...e jig n For example If lock mechanism is 15mm width x 105mm length the mortise setting should be 16mm x 115mm An allowance has already been made on the jig s increment scale for the offset between cut...

Page 14: ...e the setting gauges the jig may need to be lifted off the door to allow the various width stops to be used n Offer the appropriate width of the setting block at each end of the jig and slide the slid...

Page 15: ...lt of using this jig depends on how accurately the lock markings on the door are marked and how accurately the jig is set Trial cuts should be made on waste material to check that the jig is set up co...

Page 16: ...te in a clock wise direction n Remove loose waste with a screwdriver and vacuum extractor and repeat plunge and rout operations until full depth is achieved n Depending on router set up deepening of m...

Page 17: ...wards and forwards n The pencil marks on the frame will indicate the position of the recess for the lock striking TIP Before testing fit of the lock engage the lock bolt in the locked position to enab...

Page 18: ...rt WP LOCK B 03 4 1 Clamp Bar WP LOCK B 04 5 1 Setting Block Pair WP LOCK B 05 6 2 Machine Screw M6 x 16mm Pan Pozi WP SCW 119 7 4 Machine Screw M5 x 10mm Csk Pozi WP SCW 120 8 2 Machine Screw M5 x 8m...

Page 19: ...nt means that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All trademarks...

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