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H/JIG/B

Please read these instructions before use.

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Summary of Contents for H/JIG/B

Page 1: ...H JIG B Please read these instructions before use...

Page 2: ...ameter 16mm 5 8 Hinge length min 50mm 2 max 127mm 5 Hinge width min 9 5mm 3 8 max 35mm 1 3 8 Door height min 1955mm 6 5 max 2100mm 6 10 Door thickness min 16mm 5 8 max 51mm 2 Fixed stop thickness max...

Page 3: ...y from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other...

Page 4: ...sive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts shoul...

Page 5: ...JIG HINGE JIG GUARANTEE HINGE JIG HINGE JIG ITEMS ENCLOSED x1 x1 x3 x1 x1 x1 x1 x3 x6 x1 ITEMS REQUIRED n 1 4 collet plunge router n 12mm diameter router cutter with 1 4 long series shank n Door clam...

Page 6: ...ge stop location slot E Swive l end plate F Bradawl hole G Guide bush 16mm with extra long spigot H Edge stop I Plastic spacer J Bradawl K T handle hex key 3mm A F L Engraved markings M Adjustment pla...

Page 7: ...s together in the direction shown Tighten the screw with the hex key to secure the jig together Assemble the three edge stops onto the jigs if not done so already these should be fitted into the three...

Page 8: ...with the router n The Ref UNIBASE Universal Sub base has a central recess to allow fitting of the special guide bush Ref GB160 The sub base is supplied drilled to fit the most popular makes of router...

Page 9: ...he cutter into collet and gently tighten collet nut The guide bush must be concentric to the router collet assembly and router cutter Before and during use please ensure the router cutter does not com...

Page 10: ...once for a set of doors having the same height dimensions and hinge sizes Setting the Width of the Recess for Standard Hinges n Loosen the edge stop using the hex key n Place the knuckle of the hinge...

Page 11: ...he depth gauge and the stop n Lock off depth stop and remove hinge n Check the depth of the cutter is correct by first fully plunging the router and locking the plunge mechanism Invert the router and...

Page 12: ...hrough 90 and slide the jig down the door until the swivel end plate touches the top of the door n Push the jig up to the door so that the edge stops touch the opening face of the door n Without letti...

Page 13: ...aperture in a clockwise direction then remove the waste from the centre of the aperture See drawings below for direction of cut to prevent breakout Cutter Door Left hand door Right hand door Cutter n...

Page 14: ...letting the jig move locate the bradawls into the bradawl holes n Hammer the bradawls carefully into the door frame until the nylon spacers fitted to the bradawls touch the face of the jig n Now plug...

Page 15: ...e by pulling out bradawls with a twisting action n Square off rounded corners of hinge recess with a corner chisel Ref C CHISEL and hammer n After use of the jig it can be disassembled by loosening th...

Page 16: ...ng period of time with a minimum of maintenance Continual satisfactory operation depends upon proper tool care and regular cleaning Cleaning n Regularly clean the jig and remove resin build up on all...

Page 17: ...Adjustment Plate WP HJ B 06 6 3 Machine Screw Dome M5 x 8mm for Connecting Plate WP HJ B 07 7 1 Connecting Plate WP HJ B 08 8 1 Adjustment Plate WP HJ B 09 9 1 T Handle Hex Key 3mm A F HK T 03 10 1 Gu...

Page 18: ...7 Adjust bottom blocks to length of hinges 8 Adjust depth stop on router to thickness of hinge 9 Switch router on and locate guide bush into aperture 10 Plunge down router and rout clockwise 11 Repea...

Page 19: ...s that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All registered tradema...

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