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HINGE/JIG

&

H/JIG/A

Patent No.:
GB2285410

Please read these instructions before use.

MANU-HJ v7.0 3/5/11 11:37 Page 19

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Summary of Contents for H/JIG/A

Page 1: ...HINGE JIG H JIG A Patent No GB2285410 Please read these instructions before use MANU HJ v7 0 3 5 11 11 37 Page 19...

Page 2: ...of personal injury loss of life or damage to the tool in case of non observance of the instructions in this manual Refer to the instruction manual of your power tool This unit must not be put into ser...

Page 3: ...he power tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good wor...

Page 4: ...ne pass can stall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent...

Page 5: ...ing the jig to the tube and replacing the endcap for storage and transportation HINGE JIG GUARANTEE HINGE JIG HINGE JIG ITEMS ENCLOSED x1 x1 HINGE JIG only x1 H JIG A only x1 x1 x1 x1 x1 x2 x2 ITEMS R...

Page 6: ...End bung I Hinge width scribe line J Template guide bush 16mm with extra long spigot K Hex key T handle 4mm A F L Bradawl M Nylon spacer N Spacer gauge 4mm O Fire door aperture J K L M N Bradawls are...

Page 7: ...o part hinge jig is designed for ease of transport Once the jig is assembled the functions are exactly the same as the one piece model The jointer block should already be fixed into the upper short se...

Page 8: ...shows the cutter being guided by the guide bush around one of the apertures Jig body 16mm dia guide bush Ref GB 160 12mm dia Cutter Ref 3 8L Router base Required 2mm offset Aperture block Actual hinge...

Page 9: ...s and hinge sizes Setting the Width of the Recess for Standard Hinges The width of the recess for the hinge leaf is governed by the two edge stops These engage onto the edge of the door or frame and t...

Page 10: ...Ensure working position is comfortable especially when setting up the jig and routing a hinge recess in a door Setting the Depth of the Recess The depth of the recess must be the same thickness as th...

Page 11: ...e top of the door I Push the jig up to the door so that the edge stops touch the opening face of the door I Without letting the jig move locate the bradawls into the bradawl holes I Hammer the bradawl...

Page 12: ...the aperture See drawings below for direction of cut to prevent breakout I Release the carriage of the router and repeat the procedure for the remaining apertures I Switch off router and remove jig fr...

Page 13: ...ove locate the bradawls into the bradawl holes I Hammer the bradawls carefully into the door frame until the nylon spacer fitted to the bradawl touches the face of the jig I Now plug in the router and...

Page 14: ...Square off rounded corners of hinge recess with a corner chisel Ref C CHISEL and hammer I After use of the jig the Ref H JIG A can be disassembled by loosening and removing the screws and pulling apa...

Page 15: ...ed with a matching coloured filler ACCESSORIES Ref HJ 1 Pair of 3mm thick bushes so jig can be used where architrave is fitted 4mm back from lining Ref D STAND A Door Stand to hold the door whilst rou...

Page 16: ...P HJ 09 10 1 Feeler Gauge 4mm WP HJ 10 11 1 Hinge Jig Label WP HJ 11 12 5 Jointing Block H JIG A WP HJ 12 13 5 Machine Screw Csk M6 x 16mm Skt WP SCW 51 14 2 Machine Screw Csk M6 x 40 18mm Skt WP SCW...

Page 17: ...G H JIG A 13 12 13 1A 1B 20 13 13 1 2 13 11 16 5 6 15 7 9 8 10 17 18 21 4 3 14 13 2 2 4 13 13 2 2 3 14 19 13 HINGE JIG v6 0 02 2011 H JIG A HINGE JIG H JIG A SPARE PARTS DIAGRAM MANU HJ v7 0 3 5 11 11...

Page 18: ...bottom blocks to length of hinges 8 Adjust depth stop on router to thickness of hinge 9 Switch router on locate guide bush into aperture 10 Plunge down router and rout clockwise 11 Repeat routing ope...

Page 19: ...ement means that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE Trend Machin...

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