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Router Table 

for the Craftsman

-3-

SAFETY PRECAUTIONS

1.

Always switch off the power and unplug the router when
changing cutters or when making adjustments.

2.

Always wear protective goggles when routing.

3.

Wear sound protective ear muffs when routing for long
periods of time.

4.

Do not wear loose clothing. Make sure baggy sleeves are
rolled up and ties are removed.

5.

Always remove spanners and allen keys from the table
surface before switching router on .

6.

Keep hands well clear of the router cutter when routing.

7.

Avoid accidental starting of the router. Make sure the
power switch is in the 'Off' position before plugging in and
connecting to the electrical supply. Fit the no-volt release
switch for ultimate safety.

8.

Never leave the router unattended when running. Always
wait until the router comes to a complete stop before
making any adjustments.

9.

Do not switch the router on with the cutter touching the
workpiece.

10.

Make a push stick and use it to move narrow workpieces
across the cutting area.

11.

Mount the Router Table securely to a work bench or to a
workboard fitted to a suitable surface.

12.

Check the function of the retractable safety guard before
each use, to ensure it rides easily over the workpiece.

13.

Always use the back fence to guide the work. Do not work
freehand unless using bearing guided or pin guided
cutters.

14.

Always feed the workpiece against the rotation of the cutter

15.

Periodically check all nuts and bolts to make sure they are
tight and secure.

16.

Use dust extraction equipment.

CUTTER CARE

1.

Do not drop cutters or knock them against hard objects.

2.

Cutters should be kept clean. Resin build-up should be
removed at regular intervals with a wire brush. The use of
a dry lubricant will act as a preventative eg Trendicote
spray. Take care not to allow excessive quantities of
lubricant to come into contact with the Router Table.

3.

Cutter shanks should be inserted into the collet at least 3/4
of shank length to prevent distortion. A distorted collet
should be discarded, as it can cause vibration and damage
the shank.

4.

Do not overtighten collet as this will score the shank and
create a weakness there.

5.

It is also advisable to periodically check the router collet
nut for wear.

USEFUL ADVICE

1.

Judge your feed rate by the sound of the motor.
In time, the operator will acquire a ‘feel’ for the router, and
a feed speed relative to the work will come naturally.
Too slow a feed will result in burning.

2.

Do not take too deep a cut in one pass. Take light cuts
with many passes to maintain cutter speed and improve
finish.

3.

Apply the normal precautions as with any electric power
tool.

4.

The main abuse of routing machines is the inclination for
operators to overload them. The motto is 'Keep the revs
up'. The drop in revolutions should not exceed, if possible,
more than 20% of full running speed.

5.

The motor of a router is susceptible to the accumulation of
sawdust and wood chips, and should be blown out, or
‘vacuumed’ , frequently to prevent interference with normal
motor ventilation.

6.

Do not store the Router Table with router fitted on the
floor, as chips, panel pins or dirt could drop into the air
intake of the router.

7.

Refer to the Instruction Manual supplied with your router
for full details of it's features and safety information.

8.

The use of a fine height adjuster is highly recommended
(if available for your router) for accurately adjusting the
height of the cutter.

9.

Do not use strong detergents or organic solvents to clean
the Router Table or any of its components.

SPECIFICATIONS:

Table surface

359mm (14") x 610mm (24")

Table height

349mm (13 

1

/

2

")

Aperture opening

54mm (2 

1

/

8

")

Back Fence opening

73mm (2 

7

/

8

")

Height of Back Fence

100mm (4")

Summary of Contents for CRT/A

Page 1: ...he Craftsman Instruction Manual Trend Machinery Cutting Tools Ltd Penfold Works Imperial Way Watford Hertfordshire WD2 4YF England Sales _________________ 01923 249911 Technical Enquiries ____ 01923 2...

Page 2: ...d is the UK s leading supplier of router cutters equipment and accessories Our Craft Range of Cutters referred to in this manual is designed specifically to meet the needs of amateur craftsmen and woo...

Page 3: ...s can be purchased if more than one type of router is to be mounted to the table CONTENTS ________________________ Page Contents Introduction Tools Required _______ 1 Safety Precautions Specs Cutter C...

Page 4: ...tative eg Trendicote spray Take care not to allow excessive quantities of lubricant to come into contact with the Router Table 3 Cutter shanks should be inserted into the collet at least 3 4 of shank...

Page 5: ...4 Router Table for the Craftsman Nuts x 12 Star Washers x 12 Dome Headed Screws x 12 Table Surface x 1 Table Leg x 2 Table Components...

Page 6: ...le to Workbench or Workboard The Router Table must always be mounted onto a suitable workbench or workboard for stability Each Table Leg has three slotted holes at the bottom mounting Firmly secure th...

Page 7: ...00N I M8 x 20 CRT PLATE C inc Fixing Pack supplied with Router Table CRT C Spring washer 3 M6 nut 3 3 4 x1 4 Packing Washer 9 6mm Washer 3 M4 x 12mm 2 M4 x 20mm 1 M6 x 25mm 3 M8 x 20mm 2 E D D D E F F...

Page 8: ...x 10mm 4 Spring washer 3 M6 nut 3 3 4 x1 4 Packing Washer 9 6mm Washer 3 M6 x 35mm 3 Threaded hole for Lead On pin Fixing Pack Threaded hole for Lead On pin Spring washer 3 M6 nut 3 M6 x 12mm 3 M6 x...

Page 9: ...has been supplied with your Router Table 2 Identify the mounting holes and fixing screws including washers nuts if applicable which will be required to suit your router 3 Identify whether your router...

Page 10: ...t around the plan of the router base so that the cross lines drawn on the paper plan are dissected 7 Line up the lines on the insert plate and the lines on the paper plan ensuring that the threaded in...

Page 11: ...Surface A steel rule or T square can be placed on the top of the Insert Plate to help this levelling process The Insert Plate must be be supported equally on all four Insert Plate Adjustment Bolts Whe...

Page 12: ...a sharp knife and trim off all flashes see fig J 1 Selecting the correct size of Ring 2 Select an Insert Plate Ring with an inside diameter approximately 1 4 6mm larger than the maximum diameter of th...

Page 13: ...raftsman Tenon Push Block Components Nut x 1 Washer x 1 Wing Nut x 1 Push Block x 1 Spring Washer x 1 Clamp Plate x 1 Clamp Rod x 1 Safety Dust Guard Components Pivot Pin x 1 Push Nuts x 2 Dust Guard...

Page 14: ...surfaces of the Push Block will improve the sliding motion Removing dust and chips from sliding surfaces of Push Block and Back Fence will ensure a good sliding motion M Assembly of Safety Dust Guard...

Page 15: ...Table for the Craftsman Medium Size Knob x 1 Washer x 1 Workpiece Support Adjustment Bolt x 1 Large Size Knob x 2 Back Fence Fixing Bolts x 2 Washer x 2 Back Fence Components Workpiece Support x 1 Bac...

Page 16: ...ttaching the Back fence to the Table Surface care should be taken not to knock the protruding cutter if it has already been fitted Two round holes on the right side of the Table Surface and one long s...

Page 17: ...16 Router Table for the Craftsman Mitre Fence Head x 1 Small Size Knob x 1 Bolt x 1 Pointer x 1 Nut x 1 Securing Bolt x 1 Washer x 1 Mitre Bar x 1 Mitre Fence Components...

Page 18: ...ce slot in the Table Surface as shown in fig Q 2 Adjust the position of the Back Fence to ensure both distances are equal 2 Position Mitre Gauge in slot as shown in fig Q 2 R No Volt Release Switch NV...

Page 19: ...side diameter of 32mm and is designed to fit the hose adap tor The hose adaptor is a unique design allowing it to swivel freely when fitted to the hose Assembly of Hose Adaptor 1 Slide Adaptor Clip on...

Page 20: ...ng Screw Pressure Strip 3mm Allen Key 4mm Allen Key Slot Spring Pressure Clamp Set CRT 10 6 Slide Pressure Strip into the slot in Horizontal Bar aligning the holes Insert the Retaining Screw ensuring...

Page 21: ...Washer and Wing Nut 4 Slide the Perspex Guard in between the Plate and edge of Table Surface 5 Gently tighten Wing Nuts Adjustment 1 The height of the Perspex Guard should be adjusted to leave a 6mm...

Page 22: ...depth of cut using the Fine Adjuster if fitted see fig V 2b 8 Lock off plunge mechanism of router 9 Lower Safety Dust Guard and check it will retract freely over the workpiece 10 Adjust the Spring Pre...

Page 23: ...edge of the workpiece as shown in fig W 1 3 Securely tighten Back Fence Fixing Bolts and lower the guard over the cutter 4 Make the cut by sliding the straight edge of workpiece against the fence Use...

Page 24: ...for the Craftsman 23 Guard Insert Plate Table Surface 6mm Lead on Pin Lead on Pin Guard Insert Plate Table Surface Template Insert Ring 6mm Craft Range Cutter Ref C078 Craft Range Cutter Ref C116 fig...

Page 25: ...te fitted face down on the table surface Adjust the height of the cutter using the plunge and lock mechanism on the router or use the fine height adjuster if fitted Ensure that the bearing will contac...

Page 26: ...r s hands are too close to the cutter Damage to the cutter can also be caused The following precautions should be made to avoid a potentially dangerous situation 1 Fit the Profiling Top Guard this wil...

Page 27: ...he Clamp Rod while making sure that Clamp Plate stays orientated on workpiece See fig Z 2 5 Slide Push Block and workpiece back to the position as shown in fig Z 3 When routing always feed against the...

Page 28: ...to socket for plug of router to plug at mains supply 2 4 3 79 36 29 23 21 26 27 22 11 15 10 8 7 5 16 9 6 46 47 48 51 77 78 42 43 44 45 75 76 3 3 3 2 2 3 3 3 3 9 3 3 3 3 3 2 4 4 4 4 9 3 2 3 3 3 3 3 3 3...

Page 29: ...41 Insert Plate Adjustment Bolt 42 WP CRT 42 Fixing Pack for Insert Plate A 43 WP CRT 43 Fixing Pack for Insert Plate B 44 WP CRT 44 Fixing Pack for Insert Plate C 45 WP CRT 45 Fixing Pack for Insert...

Page 30: ...ter Table for the Craftsman APPENDIX Plan for HITACHI TR12 Router 4 holes for M5 M C screws 21mm 21mm 77mm 77mm 77mm 21mm 21mm 77mm FRONT OF CRT TABLE Position of Router Handle Position of Router Hand...

Page 31: ...0 Routers 4 holes for M4 M C screws 2 holes for M5 M C screws The plate for the CRT B table is pre drilled to accept the two central fixings M5 M C screw 59mm 54mm 37mm 44mm 44mm 40mm FRONT OF CRT TAB...

Page 32: ...32 Router Table for the Craftsman Plan for SKIL 1835U 1875U Routers 3 holes for No 10 3 8 UNF M C screws 59 25mm 34 5mm 68mm FRONT OF CRT TABLE Position of Router Handle Position of Router Handle C C...

Page 33: ...through holes required to be drilled into base of router Position of plate Threaded hole for lead on piece Plunge lock handle side Plan showing positions of holes required to be drilled in base of El...

Page 34: ...34 Router Table for the Craftsman Plan showing gasket required for ELU OF97 E 2 through holes 8mm diameter 14 5mm 60mm approx 100mm MATERIAL MIN 6 35mm 1 4 THICK C approx 145mm 115mm...

Page 35: ...35 Router Table for the Craftsman Plan showing gasket required for Bosch POF52 400A 500A 600 ACE 2 through holes 8mm diameter 60mm approx 100mm MATERIAL MIN 3 2mm 1 8 THICK C approx 145mm 75mm...

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