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COMBI 66

-1-

Dear Customer

Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.

Please remember to return your guarantee card
within 28 days of purchase.

TECHNICAL DATA

Jig thickness

16mm

Cutter size

12.7mm

Workpiece thickness max.

45mm

Worktop width:

min.

580mm

max.

650mm

Guide bush size

30mm

Weight

3.3kg

CONTENTS

TECHNICAL DATA _____________________1

SAFETY ____________________________2-3

ITEMS ENCLOSED ____________________4

DESCRIPTION OF PARTS _______________5

ACCESSORIES

– Recommended Cutters

________________6

– Sub-base Sets & 30mm Guide Bush

____6-7

– Panel Connector Bolts

_________________8

– Biscuit Jointer for the Router & Clamp

____8

– Carry Case

__________________________9

ASSEMBLY

– Location Bush Identification

____________10

– Margin Distance

_____________________10

– Setting out the Joints

_________________10

OPERATION

– Setting the Length Stop  _______________

9

– Female Joint_________________________

9

– Male Joint__________________________

10

– Out-of-Square Joints _________________

10

– Cutting the Bolt Recesses _____________

11

– Strengthening the Joint _______________

12

– Sealing the Joint ____________________

12

– Curved Peninsular ___________________

15

MAINTENANCE ______________________15

ENVIRONMENTAL PROTECTION
& GUARANTEE ______________________15

SPARE PARTS

– Spare Parts List

_____________________16

– Spare Parts Diagram

_________________16

TROUBLE SHOOTING _________________IB

If you require further safety advice,
technical information or spare parts,
please call our technical support
department on 01923 224681.

The following symbols are used throughout this
manual:

Denotes risk of personal injury, loss of
life or damage to the tool in case of non-
observance of the instructions in this
manual.

Refer to the instruction manual of
your power tool.

This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
98/37/EC (identified by the CE marking on the 
power tool).

INTENDED USE

This jig is intended for use with a plunge router
with suitbale guide bush and router cutter fitted
to rout a kitchen joint in laminate covered
particle board.

MANU-COM66 v2.0  24/10/05  3:30 pm  Page 1

Summary of Contents for COMBI 66

Page 1: ...re Joints _________________10 Cutting the Bolt Recesses _____________11 Strengthening the Joint _______________12 Sealing the Joint ____________________12 Curved Peninsular ___________________15 MAINT...

Page 2: ...est control and safety use both hands on the power tool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 11 A...

Page 3: ...diameter cutters must be handled and used with care 14 Always return cutter to its packaging after use 15 Should you experience excessive vibration during use stop immediately Have the eccentricity o...

Page 4: ...x3 x1 x1 x1 x1 x1 x1 ITEMS REQUIRED 1 2 plunge router 30mm guide bush 12 7 diameter x 50mm cut router cutter with 1 2 shank Trestle x 2 100mm throat clamp x 2 Hand tools Panel connector bolts Wooden...

Page 5: ...etting stop location hole Male joint bush location hole Peninsular joint bush location hole Length stop fixing holes Bolt recess bush location hole Connecting bolt recess slot Alloy location bush Leng...

Page 6: ...es RB H 1 off RB H 10 10 off Description Order Ref RT 11 Spare blades RB A 1 off RB A 10 10 off Recommended Cutters A 12 7mm 1 2 diameter cutter must be used which has a 50mm cutting reach and plunge...

Page 7: ...Wadkin R500 Nutool XP12 GB 5 S Please state model when ordering General instructions for fitting Sub bases to Router 1 Fit line up guide bush onto sub base with screws supplied 2 Fit 12 7mm 1 2 shank...

Page 8: ...in the underside of the worktop using the standard router cutter The recess is elongated to allow easy access for the spanner Biscuit Jointer for the Router Ref 342X1 2TC Ref TR35X1 2TC Ref C152X1 2T...

Page 9: ...COMBI 66 9 6 Carry Case Hard wearing carry case to protect and allow ease of carrying of the COMBI66 Jig Description Order Ref Carry Case for COMBI66 CASE 66 MANU COM66 v2 0 24 10 05 3 30 pm Page 9...

Page 10: ...ly home before use When using jig ensure location bushes do not foul workbench 23mm In order to prevent breakout of the laminate rotation of the cutter and feed direction must always be into the postf...

Page 11: ...tion the jig across the width of the male worktop Loosely fit the length stop Fasten length stop to template so that it traps the template across the worktop between the male location bushes and the s...

Page 12: ...to length A series of passes should be made feeding from left to right At the end of the cut release plunge Out of square Joints max 3 Only the male cut needs to be adjusted if an out of square joint...

Page 13: ...jig to worktop The bolt recesses should be approximately 22mm deep although this will depend upon the thickness of worktop Once one bolt recess is cut move jig over to the remaining pencil lines and...

Page 14: ...portable router The size of biscuit used should be No 20 Ref BSC 20 100 100 biscuits Ref BSC 20 1000 1000 biscuits A 650mm worktop should have at least 5 biscuits Sealing the Joint The cut edges of th...

Page 15: ...Peninsular In order to prevent break out of the laminate rotation of the cutter and feed direction of the router must always be into the postform edge of worktop MAINTENANCE The jig has been designed...

Page 16: ...Combi 66 Jig COMBI 66 2 3 Alloy Bush CJ BUSH 3 1 Length Setting Stop Kit CJ LSK 4 0 Machine Screw Csk M8 x 50mm Slot WP SCW 41 5 0 Washer 8 5mm x 32mm x 6 0mm WP WASH 17 6 0 Knob M8 WP KNOB 10 7 0 Com...

Page 17: ...ard have torn slightly that the guide bush is kept against the template by machining from left to right Use abrasive paper to remove torn wood chips Chipped laminate Can be caused by a blunt cutter Al...

Page 18: ...g Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24 7...

Page 19: ...COMBI 66 MANU COM66 v2 0 27 10 05 10 56 am Page 19...

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