TREND COMBI 651 User Manual Download Page 1

COMBI 651

-1-

Dear Customer

Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.

Please remember to return your guarantee card
within 28 days of purchase.

The following symbols are used throughout this
manual:

Denotes risk of personal injury, loss of
life or damage to the tool in case of non-
observance of the instructions in this
manual.

Refer to the instruction manual of
your power tool.

This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
98/37/EC (identified by the CE marking on the 
power tool).

INTENDED USE

This jig is intended for use with a plunge router
with suitable guide bush and router cutter fitted
to rout a kitchen joint in laminate covered
particle board.

TECHNICAL DATA

Jig thickness

16mm

Cutter size

12.7mm

Workpiece thickness max.

45mm

Worktop width

min.

420mm

max.

650mm

Guide bush size

30mm

Weight

4.4kg

CONTENTS

TECHNICAL DATA _____________________1
SAFETY ____________________________2-3
ITEMS ENCLOSED

__________________

4

DESCRIPTION OF PARTS _______________5
ACCESSORIES

– Recommended Cutters

________________6

– Sub-base Sets & 30mm Guide Bush

____6-7

– Panel Connector Bolts

_________________8

– Biscuit Jointer for the Router

____________8

– Clamp

______________________________8

– Carry Case

__________________________9

ASSEMBLY

– Location Bush Identification

____________10

– Margin Distance

_____________________10

– Setting out the Joints

_________________10

OPERATION

– Setting the Length Stop  ______________

11

– Female Joint________________________

11

– Male Joint__________________________

12

– Out-of-Square Joints _________________

12

– Cutting the Bolt Recesses _____________

13

– Strengthening the Joint _______________

14

– Sealing the Joint ____________________

14

– Curved Peninsular ___________________

15

MAINTENANCE ______________________15
RECYCLING _________________________15
GUARANTEE ________________________15
SPARE PARTS

– Spare Parts List

_____________________16

– Spare Parts Diagram

_________________16

TROUBLE SHOOTING _________________IB

If you require further safety advice,
technical information or spare parts,
please call our technical support
department on 01923 224681.

MANU/COM651 v2.0  25/10/06  3:00 pm  Page 1

Summary of Contents for COMBI 651

Page 1: ...__________2 3 ITEMS ENCLOSED __________________4 DESCRIPTION OF PARTS_______________5 ACCESSORIES Recommended Cutters ________________6 Sub base Sets 30mm Guide Bush ____6 7 Panel Connector Bolts ____...

Page 2: ...ool and attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order...

Page 3: ...can stall the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personne...

Page 4: ...x1 x3 x1 x1 x1 x1 x1 x1 ITEMS REQUIRED 1 2 plunge router 30mm guide bush 12 7 diameter x 50mm cut router cutter with 1 2 shank Trestle x 2 100mm throat clamp x 2 Hand tools Panel connector bolts Woode...

Page 5: ...location hole Male joint bush location hole Peninsular joint bush location hole Length stop fixing holes Bolt recess bush location hole Connecting bolt recess slot Alloy location bush Length setting s...

Page 6: ...rder Ref RT 13 Spare blades RB H 1 off RB H 10 10 off Description Order Ref RT 11 Spare blades RB A 1 off RB A 10 10 off Recommended Cutters A 12 7mm 1 2 diameter cutter must be used which has a 50mm...

Page 7: ...2 Skil 1875U1 Wadkin R500 Nutool XP12 GB 5 S Please state model when ordering General instructions for fitting Sub bases to Router 1 Fit line up guide bush onto sub base with screws supplied 2 Fit 12...

Page 8: ...in the underside of the worktop using the standard router cutter The recess is elongated to allow easy access for the spanner Biscuit Jointer for the Router Ref 342X1 2TC Ref TR35X1 2TC Ref C152X1 2T...

Page 9: ...COMBI 651 9 Carry Case Ref CASE 651 Hard wearing carry case to protect and allow ease of carrying of the COMBI651 Jig MANU COM651 v2 0 25 10 06 3 00 pm Page 9...

Page 10: ...Insert the smallest end of the bush into the hole by lightly pushing and turning at the same time If the bushes are tight use a lubricant on the O ring Ensure bushes are fully home before use When usi...

Page 11: ...curely in position using two quick action clamps ensuring they will not foul the router path Set cutter depth Plunge router and cut joint in a series of passes feeding left to right At the end of each...

Page 12: ...ely to worktop Cut the male joint before finally cutting the worktop to length All cuts must be fed left to right At the end of each cut release plunge Out of square Joints max 3 It may not be possibl...

Page 13: ...ng the length stop as a pivot point pivot point on cut line position the jig so the jig slot edge is parallel to the drawn pencil line Re check positioning Clamp jig to worktop securely using quick ac...

Page 14: ...he procedure for the male joint Best results are achieved when the centre line of the bolt corresponds to the centre line of the worktop Clamp jig securely to worktop Strengthening the Joint If the jo...

Page 15: ...when routing COMBI JIG Quick action clamp here Postform edge Location bushes White dot Direction of router travel Cut with laminate down Cut with laminate up Postform edge Postform edge Postform edge...

Page 16: ...1 1 Combi 651 Jig COMBI 651 2 3 Alloy Bush CJ BUSH 3 1 Length Setting Stop CJ LSK 4 0 Machine Screw Csk M8 x 50mm Slot WP SCW 41 5 0 Washer 8 5mm x 32mm x 1 0mm WP WASH 17 6 0 Knob M8 WP KNOB 10 7 0...

Page 17: ...rd have torn slightly that the guide bush is kept against the template by machin ing from left to right Use abrasive paper to remove torn wood chips Chipped laminate Can be caused by a blunt cutter Al...

Page 18: ...ng Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE RECYCLABLE Trend Machinery Cutting Tools Ltd Odhams Trading Estate St Albans Road Watford WD24...

Page 19: ...COMBI 651 MANU COM651 v2 0 25 10 06 3 00 pm Page 19...

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