Trelawny TCG500 Operation & Maintenance Manual Download Page 1 | Manualshive

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OPERATION & MAINTENANCE

TCG500 FLOOR GRINDER

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Summary of Contents for TCG500

Page 1: ...OPERATION MAINTENANCE TCG500 FLOOR GRINDER ...

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Page 4: ...tdown DO NOT REFUEL THE ENGINE WHILE THE ENGINE IS HOT OR RUNNING there is a very real danger from explosion always refuel when the engine is cold and in the open air During transportation fasten fuel cap tightly and close fuel cock DO NOT OPERATE ELECTRIC VERSIONS IN WET CONDITIONS CAUTION THIS MACHINE IS HEAVY It weighs between 114kg 251lbs and 144kg 317 lbs dependent on power unit Do not lift t...

Page 5: ...e that the supply is disconnected prior to opening the lid 110v Motor The motor requires the minimum of a 32amp 110v power supply Always use the shortest possible length of extension cable To avoid voltage drop the cable must be a minimum core wire size of 2 5mm2 but preferably 4 0mm2 cross section The maximum length of cable can then be 15 m e t r e s a n d 3 0 m e t e r s respectively Use a cent...

Page 6: ... throttle lever towards the idle tick over position until the engine runs smoothly After a minute or two reduce to a quarter open throttle setting and warm up the engine for a further 2 3 minutes before setting to tick over The warm up procedure is particularly important during cold weather Machines fitted with an electric motor IMPORTANT Pull back on the handle bars to raise the cutters off the f...

Page 7: ...engine motor pulley Installation Slide both the new belts onto the engine motor pulley first locating them in the grooves Then slide the lower belt over the gearbox drive pulley and into the lower groove on the pulley followed by the upper belt into the upper groove Adjust the engine motor position using the adjusting bolt and then tighten the engine motor mounting plate bolts ensure the belt tens...

Page 8: ... clutch faulty on engine versions Replace clutch assembly No grinding blocks fitted Check grinding discs for any damage replace if necessary Fit new grinding blocks Grinder is slow or erratic Loose or a failed drive belts Adjust drive belt or replace Surface too rough Use Trelawny TFP200 250 surface Planer to produce a smoother surface or to remove bulk of material prior to grinding Change grindin...

Page 9: ...EXPLODED VIEW See parts list for components not shown in exploded view ...

Page 10: ...Switch Assembly 13 350 00CDL L H Grinding Block Mounting Plate 45 491 0200 Anti Vibration Mounting Kit including nyloc nuts washers 14 350 00CDR R H Grinding Block Mounting Plate 46 857 1010 Wing Screws M10 x 22 15 350 9115 20mm Bearing 16 350 9116 25mm Bearing 47 49 Not Assigned 17 350 9121 Wheel 50 350 5502 Wedge 18 350 9128A Drive Gear 25 Teeth 51 350 5509 Abrasive Block Coarse 19 350 9129A Dri...

Page 11: ...Cable Retaining 65 350 9109 Vacuum Take off 812 1030 M3 Washer Throttle Cable Retaining 66 350 9141 M12 x 25 Countersunk Socket Screw 350 6003 Engine Pulley Bolt 11hp Honda 67 350 5610R Diamond Disc 10 segment concrete 350 6004 Engine pulley Bolt Spacer 11hp Honda 350 5610RA Diamond Disc 10 segment asphalt 350 5620R Diamond Disc 20 segment concrete 110 220v Duel voltage Electric Motor spares 350 5...

Page 12: ...g of the contents or part thereof is prohibited This applies to trademarks model denominations part numbers and drawings Use only genuine Trelawny spares The use of non Trelawny spare parts invalidates the warranty Height 914 mm 36 Width 660 mm 26 Length 1220 mm 48 Cutting width 590 mm 23 inch Average depth of cut dependent on concrete 1 mm 0 040 inch Disc rpm approximately Approximately 360 rpm W...

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