Trek Domane SL 2020 Service Manual Download Page 7

11

10

3

 

Route cables and housings through the frame

4

INSTALL THE FORK

Install the fork

 1. 

With lower bearing installed on the fork, slide 
the steer tube and brake hose up through the 
bottom of the head tube.

 2. 

Guide the brake hose out through the top tube 
cable hole.

 3. 

Slide the steer tube through the IsoSpeed 
assembly.

 NOTE

 

Make sure the two brake hoses and 

the derailleur cable(s) are positioned in the top tube 

cable hole.

REAR BRAKE 

HOSE

FRONT BRAKE 

HOSE

REAR 

DERAILLEUR 

CABLE

FRONT 

DERAILLEUR 

CABLE

 4. 

Install in order: Front IsoSpeed grommet, 
IsoSpeed spacer, upper bearing, split ring, and 
top cap.

 5. 

Install the brow cover. Flex the sides of the 
brow cover outward, and position it over the 
top of the head tube.

 1. 

Route the Park Tool wire from the right bar 
end through the handlebar and out the left bar 
end.

 2. 

Pull the long left shifter Di2 wire (1200mm) 
from the right bar end through the handlebar, 
and out the shifter hole in the bottom of the 
left side. Tape the wire to the handlebar.

 3. 

Route the short right shifter Di2 wire from the 
shifter hole in the bottom of the right side, and 
out the right side bar end. Tape the wire to the 
handlebar.

You now have two Di2 wires sticking out the right 
side handlebar end.

 4. 

Plug the two wires into the bar end plug.

 NOTE

 

The location of the two wires in the 

bare end plug does not matter.

 5. 

Route a Di2 wire from the top of the head 
tube, down the down tube, and out the bottom 
bracket hole. This wire connects to the right 
shifter.

You now have four Di2 wires sticking out the bottom 
bracket hole.

 6. 

Plug all four wires into the junction box. The 
location of the wires does not matter.

  7.  

Put the junction box and four wires through the 

bottom bracket hole and into the down tube.

Summary of Contents for Domane SL 2020

Page 1: ...2020 DOMANE SLR SL SERVICE MANUAL...

Page 2: ...Di2 Route the front derailleur cable Route the rear derailleur cable Route battery and install Install the down tube window frame Handlebar cable routing 4 Install the fork 11 5 Route and install the...

Page 3: ...the front derailleur hanger Torque the bolt to 3Nm 1 INSTALL COMMON COMPONENTS A Install and adjust the seatpost TOOLS AND MATERIALS REQUIRED Saddle Lower seal Seatpost Long stem 5mm hex Seatpost wedg...

Page 4: ...s is REAR BRAKE HOSE REAR DERAILLEUR HOUSING FRONT DERAILLEUR HOUSING 1 Front derailleur housing 2 Rear brake hose 3 Rear derailleur housing A Install rear brake in frame 1 Please see the figure at th...

Page 5: ...illeur cable to the rear derailleur 3 Put the grommet around the derailleur housing and insert the grommet into the bottom of the drive side dropout 4 Place the housing in the stop on the rear deraill...

Page 6: ...ng place the handlebar in a bike mount fixture 2 Route the rear derailleur cable from the hole in the driveside chainstay to the bottom bracket hole 3 Put the grommet around the derailleur housing and...

Page 7: ...end through the handlebar and out the left bar end 2 Pull the long left shifter Di2 wire 1200mm from the right bar end through the handlebar and out the shifter hole in the bottom of the left side Tap...

Page 8: ...es mechanical through the cable wrangler 2 From the wrangler route the lines along the left and right sides of handlebar VIEW FROM BELOW Install the stem 1 Install any desired headset spacers and the...

Page 9: ...ld be sufficient to allow the bars to freely rotate 60 degrees 6 DOMANE TORQUE SPECIFICATIONS Component Torque value Chain keeper bolt 3Nm Down tube window frame bolt 1 2Nm Battery holder bolts 0 3Nm...

Page 10: ...ler 3 Pinch the Front IsoSpeed decoupler between two fingers to hold the washers and carefully guide it into the cavity in the head tube Stop when the holes in the decoupler are aligned with the bore...

Page 11: ...4 through 8 for the other side of the decoupler CHAMFER 11 Repeat step 9 for the other side Install the front IsoSpeed 12 To fully tighten apply good pressure while turning the torque wrench This wil...

Page 12: ...install the adhesive bumper on the forward end of the seat mast tongue 5 Insert the seat mast into the frame 6 Put the grommet in place in the frame 7 Insert the pivot bolt washer wave washer and nut...

Page 13: ...bbing visible 5 Line up the holes in the shaft and the wing with the lever in the closed position and the wing perpendicular to the water bottle line Assemble and install the DT storage door Assemble...

Page 14: ...ove the tab 3 If the top mounting bolt has been used before or the bolt has no adhesive apply fresh Loctite Blue 242 to coat the threads NOTE The bolts included with your Bontrager fender will have Lo...

Page 15: ...Domane LT Domane HP 575637 Center mount facing down 56 62 56 62 56 62 575637 Center mount facing up 47 54 52 54 52 54 595608 Fender mount small 44 47 50 50 592674 Spacers or struts installed outside o...

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