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Trejon MULTIFOREST V Series, Instruction Manual And Maintenance Directions

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TREJON FÖRSÄLJNINGS AB 

Företagsvägen 9 
SE-911 35  VÄNNÄSBY 
SWEDEN 
Tel: + 46 (0)935 39 900 
Web: trejon.se 

 

Instruction Manual 

and Maintenance 

Directions 

 

Knuckle boom crane 

Parallel crane 

 
 

 

 

 

 

Issue: 20-05 

 

 

 

 

 

  Important! 

 

Read the Instruction Manual 

 

thoroughly before use 

 

Summary of Contents for MULTIFOREST V Series

Page 1: ...retagsv gen 9 SE 911 35 V NN SBY SWEDEN Tel 46 0 935 39 900 Web trejon se Instruction Manual and Maintenance Directions Knuckle boom crane Parallel crane Issue 20 05 Important Read the Instruction Man...

Page 2: ...Instruction Manual MULTIFOREST Cranes 2005 2 Mount the widening wing inside the machine...

Page 3: ...Lift diagram work area V cranes 13 1 9 Lift diagram work area P cranes 14 1 10 Lifting capacity decals P cranes 15 1 11 Lifting capacity decals V cranes 15 2 Safety Instructions 16 2 1 Safety Regulati...

Page 4: ...FOREST Cranes 2005 4 Mount the widening wing inside the machine 4 7 Rotator 34 4 8 Lubrication Schedule 35 5 Fault Finding 36 6 Accessories 37 7 Spare Parts 37 7 1 Use original spare parts 37 EC certi...

Page 5: ...ARNING LOOK OUT YOU ARE IN DANGER Warning Labels Be aware of the warning text WARNING and NOTE NOTE in safety texts These words have been chosen based on the following guidelines Warning Warns of dang...

Page 6: ...e longest possible service life and an efficient use of the machine We have produced this manual to give you a good overview of how the machine works and what safety and maintenance directions that mu...

Page 7: ...onsible manner Check that the delivery is complete in accordance with the machine order packing note Make sure the machine has been lubricated as described under Service and Maintenance Check oil leve...

Page 8: ...e chassis 1 2 Description This MULTIFOREST product is an all round crane for small scale forestry agriculture and light work in the construction sector where flexible and simple lifting machinery is r...

Page 9: ...er 3 Lift arm boom 9 Link 4 Lift cylinder 10 Rotator 5 Outer boom front boom 11 Grapple 6 Tilt cylinder 12 Grapple cylinder 1 4 Detailed description P series 1 Turret 7 Tilt cylinder 2 Crane post 8 Ou...

Page 10: ...and boom cylinder lever 2 Rotator and lift cylinder lever 7 Rotator and lift cylinder lever 3 Right support leg lever button if equipped 8 Extension control buttons roller if equipped 4 Left support...

Page 11: ...ight crane empty kg 320 565 610 695 Lifting torque gross kNm 25 5 48 48 56 Max payload A 4 m kg 510 785 665 1010 Max payload B max range kg 405 725 515 550 Max payload C 4 m kg 410 840 870 1090 Max pa...

Page 12: ...g torque gross kNm 26 34 46 Max payload 4 m kg 490 575 760 Max payload max range kg 405 450 510 without grapple and rotator Due to a policy of continuous development the technical data specified in ou...

Page 13: ...Instruction Manual MULTIFOREST Cranes 2005 13 Mount the widening wing inside the machine 1 8 Lift diagram work area V cranes...

Page 14: ...Instruction Manual MULTIFOREST Cranes 2005 14 Mount the widening wing inside the machine 1 9 Lift diagram work area P cranes...

Page 15: ...EST Cranes 2005 15 Mount the widening wing inside the machine 1 10 Lifting capacity decals P cranes All values in kg without grapple and rotator 1 11 Lifting capacity decals V cranes All values in kg...

Page 16: ...trols before it is used Coupling the Machine Connect the machine in the correct manner and keep away from the area between the tractor and the machine when coupling Make sure the equipment is correctl...

Page 17: ...king when driving the machine up and down inclines If it is absolutely necessary to drive across steep inclines then reduce your speed and watch out for unevenness avoid sudden turns and be aware of t...

Page 18: ...g or too short they may be damaged The use of incorrect hydraulic hoses that do not meet with specifications is strictly forbidden Hydraulic motors and hoses can get extremely hot while in operation w...

Page 19: ...right shows the following Warning 1 Do not stand in the vicinity of the crane maintain a distance of at least 25 m from the machine when it is running The operator must also maintain a good view of th...

Page 20: ...es too high the reason should be located immediately to avoid serious damage If the crane s valve package is to be mounted inside the tractor cab protection must be installed to prevent oil at high pr...

Page 21: ...y slewing the crane from right to left for a short time The turret housing can then be filled with transmission fluid SAE 80W 90 Oil capacity is 2 5 litres Mount the grapple and rotator if not already...

Page 22: ...initial start and after downtime All screws and nuts must be correctly tightened check and retighten screws and nuts after the first 4 hours of operation and then after every 40 hours Refer to the ta...

Page 23: ...ifting arrangement support the tool properly on axle stands or the like so that the machine does not fall down EHC and radio controlled valves must be calibrated by the dealer with the crane coupled t...

Page 24: ...has become stuck and cannot be freed with the crane s own hydraulic power by gripping the load and pulling with the vehicle i e do not exceed the crane s maximum lifting capacity This will cause the c...

Page 25: ...ST Cranes 2005 25 Mount the widening wing inside the machine A risk area B range of motion C recommended work area D higher risk area The operator must always have a good view when handling the load i...

Page 26: ...In Lever away from operator Support leg Out Lightweight package Top button Support leg In Bottom button Support leg Out 5 Right support leg Standard package Lever toward operator Support leg In Lever...

Page 27: ...X X X X V7300 X X X X A stability test must be performed to ensure the trailer crane and basic vehicle are compatible and that it is safe to work with the crane with respect to its performance proper...

Page 28: ...s use the support legs if equipped but they should not raise the trailer only stabilise it When moving the support legs must always be raised fully in order to reduce the risk of them being damaged A...

Page 29: ...cting the telescope completely 2 Lift the boom at the same time as pulling in the front boom in order to obtain a low centre of gravity 3 Lift the log over the bunks when it is near the trailer NOTE I...

Page 30: ...by fastening the grapple to the load or the vehicle so that the combination can pass through e g road tunnels and under electric lines no part of the crane should be more that 20 cm above the forestr...

Page 31: ...th Trejon s consent Worn bolts and screws risk shearing when under load If cracks should appear stop operation immediately There is risk of shearing and resulting personal injury 4 1 General Carefully...

Page 32: ...br schedule Clean entire crane 1x month Yes R Follow the tightening torques according to the table Check the oil level in the turret housing and the fluid in the tractor s hydraulic system 1x month K...

Page 33: ...aint has been worn away If the machine is to stand outdoors for a long period the piston rods must be cleaned and then greased for protection Store the machine in a dry space 4 5 Hydraulic System The...

Page 34: ...urret Check and change oil in the crane s turret housing according to the maintenance schedule 4 7 Rotator Refer to the separate rotator manual for its maintenance instructions Turret housing level gl...

Page 35: ...rd grade 960 hour interval Oil change lubricant ISO VG 220 The crane post must be relieved by placing the grapple on the ground trailer when lubricating the turret housing Lubricate all nipples then t...

Page 36: ...ens in normal use and the rotator is the revolving type the fault may be due to the rotator s swivel seal Check by temporarily coupling the hose from the crane tip to the grapple If the grapple works...

Page 37: ...s sales partners TREJON original spare parts and accessories are designed especially for these machines The fitting and or use of non original spare parts and accessories can negatively change the te...

Page 38: ...Instruction Manual MULTIFOREST Cranes 2005 38 Mount the widening wing inside the machine Notes...

Page 39: ...ich this certificate applies complies with the current basic safety and health protection regulations in accordance with EC Standard 2006 42 EC if applicable and meets the requirements of other applic...

Page 40: ...Instruction Manual MULTIFOREST Cranes 2005 40 Mount the widening wing inside the machine...

Page 41: ...Instruction Manual MULTIFOREST Cranes 2005 41 Mount the widening wing inside the machine...

Page 42: ...Instruction Manual MULTIFOREST Cranes 2005 42 Mount the widening wing inside the machine...

Page 43: ...difications on machines already delivered Illustrations in this Instruction Manual do not necessarily show the machine that has been delivered Technical information dimensions and weights are not bind...

Page 44: ...Instruction Manual MULTIFOREST Cranes 2005 44 Mount the widening wing inside the machine TREJON F RS LJNINGS AB F retagsv gen 9 SE 911 35 V NN SBY SWEDEN Tel 46 0 935 39 900 Web trejon se...

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