Travis Industries Green Smart Page 40 Owner'S Manual Download

Page: 40 / 46

Maintenance

4120301

100-01286_000

Wiring Diagram

Caution

Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation.

Replacement Parts List

Caution:

Use only Travis Industries replacement parts. Do not use substitute materials.

Warning:

Do not operate appliance with the glass front removed, cracked, or broken. Replacement of
the glass should be done by a licensed or qualified service person.

Contact your local Travis Industries Dealer for a Replacement Parts List

CN4

CN3

PILOT
SENSOR

SPARK ROD

DIGITAL

FIREPLACE

BURNER

CONTROL

CN2

GROUND

VALVE

COMMAND

POWER

CN1

DIAGNOSTIC

CN0

White

Blue

Yellow / Green

Orange

IPI / CPI

(4) AA Batteries

Remote Receiver

Fan Controller

110V OUT

FAN

AUX OUT

COM

POWER

STEPPER MOT

BURNER CONTROL

RECEIVER

FAN CONTROL

Comfort Control

Valve

Green

Accent Light

Rheostat

Accent

Light (s)

120 VAC

Power In

Pilot
Sensor

Spark Rod

Pilot

Ground

Optional

Blower(s)

Thermodisk

NOTE:

Some units use a jumper

in place of the thermodisk.

INTERMITTENT

PILOT

CONTINUOUS

PILOT

Summary of Contents for Green Smart

Page 1: ...hone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and servi...

Page 2: ...Insert has the same serial number as yours The serial number is attached to the appliance near the gas control valve This serial number will be needed in case you require service of any type Model DV...

Page 3: ...Glass Frame Removal and Installation 23 Glass Frame Removal and Installation continued 24 Steps for Finalizing the Installation 25 Air Shutter Adjustment 26 Before You Begin 27 Remote Set Up 27 Verify...

Page 4: ...azard Direct questions about the type of fuel used to your dealer Check for a label on the flame adjust knob on the gas control valve this is the best place to check You may also check for a label on...

Page 5: ...t everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut...

Page 6: ...to 2 000 600 to 2 000 Maximum BTU Input Per Hour 40 000 40 000 Heating capacity will vary with floor plan insulation and outside temperature Dimensions Electrical Specifications for optional blower El...

Page 7: ...ed outside the structure of the living area Combustion air is drawn from outside the living area structure Notify your insurance company before hooking up this heater The requirements listed below are...

Page 8: ...on Kit Gas Line Equipment This Insert Requires a Burner Kit and Media logs stones This fireplace is shipped without a burner This allows the fireplace to be configured in unique designs See the table...

Page 9: ...llation This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Fireplace Sizing 3 Piece Panel 1 Piece Panel Minimum Heig...

Page 10: ...ides etc The metal floor J may be removed to allow additional room for installation of the insert If the floor is removed the insert must be placed directly on the metal base of the metal fireplace Th...

Page 11: ...al Requirements Route the power cord out of the access hole on the right side of the appliance Plug the power cord into a grounded 120 Volt outlet do not remove the grounding pin The electrical connec...

Page 12: ...e top facing must extend 35 5 902mm above the base of the insert or to the bottom of the mantel whichever is less Mantel Clearances The maximum mantel depth is 12 305mm NOTE The combustible area above...

Page 13: ...se the new mounting brackets either included with the heater or available through your dealer SKU 225 20054 WARNING When attaching the Victorian Lace Face do not over tighten the screws Over tightenin...

Page 14: ...upply piping during any pressure testing of that system at test pressures in excess of 1 2 psig For pressures under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve Leak test...

Page 15: ...inate above the chimney top Be careful not to crimp or rupture the liner when bending it into chimney offsets When installed the vent must meet all of the vent manufacturer s requirements Use the foll...

Page 16: ...eads to ghosting or lifting flames reduce restrictor setting The restrictor is adjusted with the face removed Start with the restrictor in position number 1 Monitor the flame for 5 minutes before adju...

Page 17: ...f this installation is acceptable in your area This type of installation requires a minimum chimney cross section of 48 square inches 2 Center Line Inlet 3 Dia Exhaust 4 Dia Fireplace Opening 1 1 2 4...

Page 18: ...emove the vent connector and attach it to the flex vent see the instructions on the following page NOTE be careful of the anti seize on the connector it will stain clothing etc 3 Pull on the flex vent...

Page 19: ...Attach the flex vent to the vent connector Slide the insert into place lining up these guides with the edges of the vent connector Push the vent connector rod in lift slightly and line it up so the t...

Page 20: ...crews from the inside to secure in place 5 16 Nutdriver Pre thread the holes on the surround panels with the screws included in the surround panel kit b a Run the power cord to the right of the insert...

Page 21: ...7200315 to route power to the insert Otherwise route the power cord behind the panel to the right side the panel or fireplace may be notched if required Installation 1 Attach the mounting brackets as...

Page 22: ...22 Installation for qualified installers only Travis Industries 4120301 100 01286_000 2 Attach the surround panel as shown below...

Page 23: ...the right a Glass Frame Lift the glass frame up and pull it forward to remove NOTE You may need to lift the glass frame while re attaching b Re Attaching the Glass Frame a Hang the glass frame on the...

Page 24: ...latch is turned 1 8 turn when disengaged from the unit Follow the directions below to re install the latch if it comes loose Glass Hold the latch at an angle and insert it into the slot on the glass f...

Page 25: ...below The AA batteries act as a power backup in case the household AC power goes out and are required for operation Install the 9v battery included in the owner s pack into the battery holder see ill...

Page 26: ...not contact the top of the firebox Check the flame on low position The flames should burn off of each burner hole If the heater does not work correctly contact your Travis dealer for a remedy 12 Give...

Page 27: ...so supplies low voltage for the fireplace controller By leaving it in the OFF position the fireplace will operate off the receiver batteries greatly diminishing battery life Figure 1 Synchronize the T...

Page 28: ...om Condensation may appear on the glass each time you start the heater this is normal Blue Flames will occur on the heater when it first comes on After fifteen minutes the flames will turn a more real...

Page 29: ...is controlled by the transmitter Figure 3 NOTE When the receiver switch is turned to ON or OFF the mode settings Accent Light Blower Flame Height Comfort Control will remain in the same state as befor...

Page 30: ...ckly and the flames lift off the burner If this is situation we recommend you switch to continuous pilot This will create a slight draft in the vent allowing for the burner to light quickly and draft...

Page 31: ...n for the Beep Each time you press a button on the transmitter that controls the fireplace a beep will come from the fireplace When you change thermostat target settings the fireplace will not beep NO...

Page 32: ...MOSTAT While in standard thermostat setting the transmitter will turn the burner on and off to achieve the target temperature see Figure 8 below To adjust the target temperature press the up and down...

Page 33: ...settings from OFF to HI for full on Figure 11 MANUAL MODE INSERTS SERIAL NUMBER 3403 603662 OR GREATER When in Manual Mode the blower will remain on even if the burner is turned off and the heater coo...

Page 34: ...to OFF see the previous page Comfort Control rear burner The comfort control rear burner may be turned on and off using the up and down buttons when in Comfort Control Mode see Figure 13 The center di...

Page 35: ...ation on page 37 In applications where the appliance is required to provide heat we recommend replacing the batteries before each heating season Child Proof Feature The child proof feature disables th...

Page 36: ...ar a dull clicking sound This is the valve opening up and shutting down Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off The appliance may creak with change of...

Page 37: ...e the household AC current goes out Control Panel Light Battery LED lights and a 9v battery are used to illuminate the control panel when the concealment cover is lifted If the LED lights do not opera...

Page 38: ...all amount of soot along the bottom of the logs is normal If excessive sooting is found the heater will require adjustment Contact your dealer 4 Inspect the burner and remove any debris Make sure the...

Page 39: ...off for 5 seconds make sure standing pilot is off then turn back on Contact your dealer if this occurs Thermostat Does Not Work The receiver switch is turned to OFF or ON The thermostat is set too low...

Page 40: ...nsed or qualified service person Contact your local Travis Industries Dealer for a Replacement Parts List CN4 CN3 PILOT SENSOR SPARK ROD DIGITAL FIREPLACE BURNER CONTROL CN2 GROUND VALVE COMMAND POWER...

Page 41: ...he vent air intake system is disconnected for servicing or any other reason it must be resealed and or reinstalled WARNING Improper installation adjustment alteration service or maintenance can cause...

Page 42: ...lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint d...

Page 43: ...loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked...

Page 44: ...ices ORIFICE SIZE ID Natural Gas LP Propane Front Burner Orifice 49 DMS 57 DMS Rear Burner Orifice 43 DMS 53 DMS 5 Install the LP manifold cover included in the owner s pack see below Front Burner Ori...

Page 45: ...ORIENTED Secure using the screws included with the motor tighten to 25 Lb inches Leak test this area after installation to verify proper installation Re attach the wiring 9 Restore the appliance to t...

Page 46: ...14 Glass Frame Removal and Installation 23 Hearth Requirements 10 Heating Specifications 6 Installation Options 6 Installation Warnings 7 Items Packed with the Face 7 Leveling Bolts 11 Location of Con...

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Travis Industries Green Smart, Owner'S Manual

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