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Travis Industries 1080 CF Installation Manual Download Page 38

38

Installation  

(for qualified installers only)

© Travis Industries

4090807

100-01193_003

Facing Examples

TOP VIEW

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Fireplace

Drywall

Framing

12” Tile

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Fiber Board

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Fireplace

Drywall

Framing

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Summary of Contents for 1080 CF

Page 1: ...t any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket pe...

Page 2: ...isting Details This appliance was listed by OMNI Test Labs to ANSI Z21 88 report 028 F 81 5 The listing label is attached to the appliance near the gas control valve A copy is shown to the right ICBO Approval This appliance was listed by OMNI Test Laboratories ICBO TL130 Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters ...

Page 3: ...ation 19 Battery Installation 22 Remote Synchronization 23 Synchronizing the Remote and Wireless Wall Switch 24 Using the Reset Rod to Activate the Receiver Module 25 Installation continued Vent Requirements 26 Approved Vent 26 Altitude Considerations 26 Vent Clearances 27 Vent Installation 27 Approved Vent Configurations Horizontal Termination 1 90 Elbow 29 Horizontal Termination 3 90 Elbows 30 V...

Page 4: ...pane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame adjust knob on the gas control valve Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area If the flame be...

Page 5: ...g set Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperature heater Young children should be supervised when they are in the same room as the heater Due to the high temperature t...

Page 6: ...aximum BTU Input Per Hour 36 000 36 000 Minimum BTU Input on Low 20 800 23 500 Dimensions Tabs for lifting handles sku 98500711 Weight 250 Lbs 1 1 2 Includes the required 2 clearance Includes the 1 1 2 standoff below the baseplate Does not include the required 4 clearance to each side 25 49 5 12 1 4 37 5 32 3 4 43 Base of Fireplace bottom of standoffs 27 NOTE 4 Clearance to the Sides of the Firepl...

Page 7: ...art numbers Gas Line Equipment shutoff valve pipe etc Installation Overview All requirements below must be met Non combustible facing included see the section Facing Requirements See the section Vent Requirements See the section Minimum Framing Dimensions AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA Nailing Brackets AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA Drywall or other combustible 11 ...

Page 8: ...low for easier vent installation 2 Place the fireplace in place making sure it is level and plumb Attach using the nailing brackets 3 Install the vent gas line electrical connection and battery box 4 Install the framing above the header 5 Install the hearth if applicable 6 Install the included non combustible facing 7 Install the facing 8 Install the mantel if applicable 9 Finalize the installatio...

Page 9: ...e building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equ...

Page 10: ...ce WARNING Failure to correctly erect the stand offs may lead to a serious fire hazard and will void the listing and warranty of this fireplace Side Stand Offs Bend the side stand off until it is flat Remove the two screws behind the side stand off and place them aside Bend the stand off return back until the holes in the stand off line up with the holes on the side of the fireplace a b c d Secure...

Page 11: ...ndoff until the side braces lock into place Rotate the header brackets up The notch in the side brace slides over this screw a c Un fold the side of the header standoff until it is flat both sides Remove the screw below the center header standoff Rotate the lower standoff upwards and attach using the same screw b d Figure 5 ...

Page 12: ...ermining a location Clearances When installed walls in front of the fireplace must be a minimum 11 from the glass 5 from the side stand offs see Figure 3 Due to the high temperature the heater should be located out of traffic and away from furniture and draperies Fireplace must be placed so the vents below and above the glass do not become blocked Raised Fireplaces The fireplace and hearth if desi...

Page 13: ...s NOTE Do not build into this area it must be left clear to provide adequate clearance for the vent A maximum 3 1 2 depth is allowed in this 14 wide area centered along the front of the fireplace 14 Min 50 3 5 Max 56 3 4 25 Minimum 60 Fireplace Enclosure Height Enclosure must also meet 6 vent clearance Figure 7 ...

Page 14: ...s A typical 45 installation uses the framing dimensions shown in the illustration below NOTE all clearances still apply A A A A A A A A A A A A A A A A A A A A A A 59 approximate AAAAAAAAAAA AAAAAAAAAAA AA AA AAAAAAAAAAA Minimum 2 Clearance AAAA AAAA AAAA AAAA A A A A A A A A A A A A A A A A A A A 21 25 approximate Figure 8 ...

Page 15: ...lation for qualified installers only 15 Travis Industries 4090807 100 01193_003 Nailing Brackets Use screws or nails to secure the fireplace to the framing with the six nailing brackets 1 2 3 4 5 6 7 Figure 9 ...

Page 16: ...replace is designed either for natural gas or for propane but not for both Check the sticker on the top of the gas control valve to make sure the correct fuel is used see illustration on page 4 An additional shut off valve is required It must be accessible and within 6 of the fireplace Gas Line Connection Installation must be performed by a qualified installer service agency or the gas supplier In...

Page 17: ...and must meet all local codes The fireplace must be properly grounded in accordance with local codes or ANSI NFPA 70 1987 Make sure the household breaker is shut off prior to working on any electrical lines The fireplace must be properly grounded in accordance with local codes or ANSI NFPA 70 1987 The electrical line must be a min 14 gauge and supply 120 Volts at 60 Hz 2 Amps Caution Label all wir...

Page 18: ...Rheostat included Cover Plate included Knob included Wiring Schematic Rheostat Junction Box Accent Lights Power Supply Hot black Common white Ground green Hot black Common white Ground green Fireplace Junction Box Accent Light Molex Connector The wiring for the accent light is best installed prior to drywall installation around the fireplace All electrical connections must be made by a qualified i...

Page 19: ...nts the wires from slipping out of the junction box while the batteries are replaced Take care to prevent damage to wires P R E S S T O O P E N Latching Solenoid DC Motor Drive Junction Box not supplied Battery Pack Wireless Wall Switch Cover Plate Battery Pack Wires 4 DCMD Wires 2 Receiver Module Gas Control Valve Wire Length 12 The wireless wall switch may be located at a separate location An ad...

Page 20: ...d red black to the two wires red and black exiting the motor assembly on the gas control valve see Figure 12 item c P R E S S T O O P E N P O W E R A U X L e a r n C ontinuous Pilot O ff O n R em ote O ff AD J S I Battery Box Wires DC Motor Drive 12 Length Black Brown Red and Orange wires DCMD Wires DC Motor Drive 12 Length Red and Black Red wires w quick connects White Green Orange White Main Bur...

Page 21: ... the fourth lowest slot The DCMD wires are secured to the terminal block with these screws Connect the battery box wiring harness to this connector Back of Battery Box Battery Box Wiring Harness DCMD Wires Figure 13 NOTE You may wish to install the wireless wall switch and cover plate after the drywall has been installed Remember to mask off this area prior to drywall installation 5 Make sure the ...

Page 22: ...tteries for the remote wireless wall switch and battery box We recommend the batteies be replaced every year to insure proper operation Follow the directions below to install CR2032 The Wall Switch requires two 2 CR2032 3V batteries included NOTE The positive side faces outwards Battery Pack make sure this switch is set to DC Motor Drive Cover Plate snaps into place Wireless Wall Switch Wall CR203...

Page 23: ...for Synchronization NOTE The battery box remote and wall switch must have batteries to complete this process a b c d Press the ON button on the remote ON H L OFF Continuous Pilot MODE SET TEMP F ON OFF HI LO Shut the gas off to the appliance The spark electrode on the pilot assembly will start to spark ON H L OFF Continuous Pilot MODE SET TEMP F Press the OFF button on the remote Press the ON butt...

Page 24: ... ote O ff AD J Beep ON OFF HI LO Press the OFF button on the wireless wall switch P O W E R A U X L e a r n C ontinuous Pilot O ff O n R em ote O ff AD J Beep Beep Beep Beep Beep The receiver will acknowledge the signal by beeping 5 times Use the reset rod see instructions on the following page to press the reset Learn button on the receiver module until it beeps once NOTE Re setting the Receiver ...

Page 25: ...th the glass removed locate the two index holes to the left side of the firebox Shine a flashlght into the cavity to better illuminate the second hole Slide the reset rod through the index holes The rod will line up with the reset Learn button on the receiver module Press lightly on the rod to activate the button Index Holes Receiver Module with Cover Box removed Reset Rod When done hang the reset...

Page 26: ... parts are available from Travis Dealers Simpson Part Travis Part 6 Length 68GSS 06 98900024 12 Length 68GSS 12 98900023 24 Length 68GSS 24 98900022 36 Length 68GSS 36 98900021 48 Length 68GSS 48 98900020 4 to 8 Adjustable Length Slip Connector 68GSS 12A 98900025 45 Elbow 68GSS L45 98900026 90 Elbow 68GSS L90 98900027 Wall Thimble 68G SS WT 98900030 Fire Stop 68G SS FS 98900029 Elbow Strap 68G SS ...

Page 27: ...tal Sections 4 Clearance Above 2 Clearance To The Side 2 Clearance Below Vent Installation Slide the vent sections together and turn 1 4 turn until the sections lock in place Screws are not required to secure the vent However three screws may be used to secure vent sections together if desired High temperature sealant is recommended at the appliance starter section connection use high temperature ...

Page 28: ...stment Loosen these screws on the exhaust restrictor Slide the restrictor to the correct restrictor position see the illustration below In this example the restrictor is set in position 2 Tighten the screws once the restrictor is in the correct position open stock position 1 2 3 4 Back Wall of Firebox Firebox Roof Figure 17 Intake Restrictor Adjustment The intake restrictor is shipped in the forwa...

Page 29: ...AAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA 5 feet 0 feet 0 feet 5 feet 0 feet 20 feet 20 feet 5 feet 10 feet 5 feet 10 feet 0 feet 15 feet 20 max 10 feet 15 feet 15 feet 20 max 10 feet 15 feet 25 feet 30 fe...

Page 30: ...AAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA 5 feet 0 feet 0 feet 5 feet 0 feet 20 feet 20 feet 5 feet 10 feet 5 feet 10 feet 0 feet 15 feet 20 ma...

Page 31: ...AAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA 5 feet 0 feet 0 feet 5 feet 0 feet 20 feet 20 feet 5 feet 10 feet 5 feet 10 feet 0 feet 15 feet 20 max ...

Page 32: ...AAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA 5 feet 0...

Page 33: ...ance in accordance with local installation codes and the requirements of the gas supplier G Minimum 48 clearance from any adjacent building H Minimum 84 clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 9 clearance to any nonmechanical air supply inlet to the building or the combustion ai...

Page 34: ...AAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA Min 10 Min 49 5 Min 1 Max 1 1 2 Non Combustible Hearth AAA AAA AAA AAA AAA AAA AAA AAA AAAAAA AAAAAA A A A A A Fireplace 1 1 2 AAA AAA AAA AAA AAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAA Plywood OSB etc Framing Sub Floor AAAAAAA AAAAAAA Hearth Material over 1 1 2 Thick granite concrete etc Fireplace AAAAAAA 1 1 2 Marble Fireplace NOTE Do no...

Page 35: ...AAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAA AAAA AAAA AAAA A A A AA AA AA WARNING We recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater especially if it is near the minimum raised height Min 6 AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA Side View Fireplace NOTE When build...

Page 36: ...d to the fireplace and framing as shown Use screws to secure the fiber board to the fireplace WARNING Do not use adhesive to secure the cement board or facing The high temperatures of the fireplace may cause adhesives to emit odors Use mastic or thin set or other non combustible non odorous adherent to attach the facing to the cement board Adhesive Drywall AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA F...

Page 37: ...tible facing on the front of the fireplace must extend a minimum 6 1 2 to each side of the glass frame Beyond 6 1 2 combustibles may be used but may not protrude more than 3 4 from the non combustible facing Any combustible that protrudes more than 3 4 is considered a side wall and must maintain the 11 side wall clearances The maximum depth for non combustible facing is 6 includes the cement board...

Page 38: ...Drywall AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AAAAAAA AAAAAAA Fireplace Drywall Framing AAAAA AAAAA Fiber Board AAAAA AAAAA Masonry e g stone brick Drywall AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A AA AA A A AA A TOP VIEW Mantel Figure 27 ...

Page 39: ...imum mantel depth is 12 measured from the face Max 12 Base of the Fireplace Min 50 Mantel combustible or non combustible Combustible mantel columns legs that protrude more than 3 4 from the glass frame must meet the sidewall clearance 11 from the glass frame If they protrude 3 4 or less they must meet the facing clearance 6 1 2 from the glass frame Non combustible mantel columns do not have a mini...

Page 40: ...TE If using propane LP convert the appliance prior to installing the logs see page 51 for details 2 We recommend you purge the gas line at this time with the glass removed This allows gas to be detected once it enters the firebox ensuring gas does not build up 3 Install the firebacks if applicable see page 56 and logs see page 43 4 Turn on the gas to the fireplace Turn on gas to the heater Leak te...

Page 41: ...urner and is accessed by removing the glass frame see the illustration below The air shutter lever may be adjusted with the logs in place a screwdriver of other tool may be used to tap the lever to the desired position After adjusting the air shutter replace the glass and verify flame quality Air Shutter Lever Closed Open Suggested Min Air Shutter Settings NG 1 8 Open 1 8 from the left LP 1 2 Open...

Page 42: ... ignition when accessing the firebox Warning The appliance must be completely cool before removing the glass Warning Do not strike or slam the glass The glass frame is held in place with four latches Use the door latch tool to pull the latch forward and away from the glass frame These tabs insert over posts on the fireplace and help guide the glass into place REPLACING THE GLASS Slide the glass in...

Page 43: ...090807 100 01193_003 Log Set Installation Overview Below is a picture detailing log placement for this fireplace Follow the directions on the following pages to place the logs correctly Left Front Log Right Front Log Right Ember Left Ember Center Ember Left Twig Right Twig Rear Log ...

Page 44: ... has two grooves that fit over the grate These grooves allow for proper adjustment of the rear log After the logs are in place and the fireplace has run for 15 minutes you may wish to verify the log is correctly positioned You can move the log forward to obtain more glow from the log If sooting occurs move the log back The ...

Page 45: ...fied installers only 45 Travis Industries 4090807 100 01193_003 Right Front Log The right front log has a pocket on the bottom of the log This pin fits into the pocket When in place the log rests level as shown in the picture to the right ...

Page 46: ...Left Front Log The left front log has a groove on the bottom of the log This groove fits over the air deflector on the burner When in place the log rests level as shown in the picture to the right Note how the right portion of the log lines up with the right front log creating the appearance of one log ...

Page 47: ...00 01193_003 Right Twig The right twig is installed in the direction shown in the photo to the right You will notice a flat spot on the front right log The right twig rests on this flat spot and on top of the rear log When in place the twig should look as shown in the picture to the right ...

Page 48: ...3_003 Left Twig The left twig is installed in the direction shown in the photo to the right You will notice a flat spot on the front left log The left twig rests on this flat spot and on the grate at the front of the firebox When in place the twig should look as shown in the picture to the right ...

Page 49: ... burner holes NOTE If using the optional andirons you may need to reposition this ember slightly The center ember chunk has a notch in the center This notch fits over the center grate as shown in the photo to the right The right ember chunk is placed on the floor fireback and burner do not cover any burner holes NOTE If using the optional andirons you may need to reposition this ember slightly ...

Page 50: ...burner The rock wool works best when it is applied in a very thin porous layer The best method for applying the rock wool is to brush it on to the burner Compress a clump of rockwool between your thumb and forefinger Use a stiff brush to apply a thin layer of rockwool fibers onto the burner Do not use the entire bag of rockwool Use only a small amount and save the remainder Over use of rockwool wi...

Page 51: ...e gas line to ensure proper gas use 1 Remove the glass see page 40 Remove the logs and coals if installed page 43 2 Remove the ember tray and burner tray cover see the illustration below Loosen the screw and remove the clip located on the firebox ceiling on the front left side a Remove the ember tray and the burner tray cover c b Remove this clip on the firebox floor Figure 30 ...

Page 52: ...into the slots on the back of the firebox floor Tilt the front of the firebox floor upwards slide it forward and remove NOTE The air shutter inserts through this slot When re attaching the floor position the air shutter so it inserts through the slot a b Figure 31 4 Remove the burner following the directions below Remove the four screws securing the burner to the firebox floor Slide the burner to ...

Page 53: ...nch Use a 1 2 open end wrench to unscrew the orifice Screw each LP orifice in so the orifice protrudes 15 16 indicating full insertion Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation Use the chart below to identify the correct orifices NG 33 LP 50 c b 15 16 a Burner Orifice Manifold Burner Orifice Figure 33 ...

Page 54: ... secure Figure 34 NOTE The sliding portion of the pilot orifice may be positioned differently Instead of pulling it towards you you may push it away Either way when the hole appears near the tab the orifice is in the LP position 7 Disconnect the burner tray and place it on the firebox floor see Figure 35 The burner tray is held in place with 9 screws 7 on the firebox wall 2 on the pilot assembly R...

Page 55: ...ower position when switched to LP Figure 36 9 Remove the NG rate screw and replace it with the LP rate screw included in the owner s pack see Figure 37 Take care to not damage the rubber o ring on the rate screw when installing Pilot Adj Inlet Outlet RATE SCREW BRASS L P NAT NAT L P Main Pilot LP Propane NG Natural Gas Rate Screws Figure 37 10 Replace the burner tray burner assembly and grate Inst...

Page 56: ...The firebacks are 2 sided When installing use the desired pattern Also make sure the rear brick is correctly positioned UP UP Herringbone Pattern Brick Pattern 1 Remove the glass frame logs and grate 2 Remove and discard the ember tray and burner tray cover Loosen the screw and remove the clips located on the firebox ceiling both sides a Remove and discard the ember tray and the burner tray cover ...

Page 57: ...ar Fireback Lower Rear Fireback Place the floor firebacks in place a b Place the rear firebacks in place The lower fireback rests on the tabs on the back wall of the firebox Hold them in place while installing the side firebacks Side Fireback c Slide the side firebacks into place and replace the clip to secure both sides Replace these clips d Figure 39 4 Restore the fireplace to the correct config...

Page 58: ...allation of the optional andirons Follow the directions below for installation Install the andirons last after the firebacks if used and logs are in place Use the two screws included with the andirons to secure the andiron brackets included with the fireplace to the andirons Remove the four screws on the firebox floor Position the andirons and replace the screws to secure ...

Page 59: ... Refer to the part numbers below if you wish to install this accessory Instructions are included with the accessories Power Heat Duct 98500769 1080 CF Power Heat Duct Wiring Kit 94400995 NOTE This wiring kit includes the wiring necessary for hooking up the electrical circuit to a thermodisk inside the fireplace NOTE The power heat duct must be attached at the time of fireplace installation ...

Page 60: ...stallation 42 Hearth Requirements Recessed Hearth 35 Hearth Requirements 34 Horizontal Termination 1 90 Elbow 29 Horizontal Termination 3 90 Elbows 30 Installation Options 6 Installation Overview 7 Listing Details 2 LP Conversion Instructions 51 Mantel Requirements 39 Minimum Framing Dimensions 13 Nailing Brackets 15 Overview 2 Packing List 7 Power Heat Duct Installation 59 Preparing the Fireplace...

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