background image

Traulsen Refrigeration

SERVICE MANUAL #01

Instructions For The Troubleshooting And

Repair Of Traulsen Compact Undercounter

Refrigerator, Freezer & Prep Table Models

FORM NUMBER TR35751 - REV. 5/03

27

, 48

 & 60

 Compact Undercounter Refrigerator Models

27

, 48

 & 60

 Compact Undercounter Freezer Models

27

, 48

 & 60

 Compact Prep Table Models

-NOTICE-

This Manual is prepared for the use of trained Authorized Traulsen Service Agents and should not be used
by those not properly qualified, nor should the equipment for which it is prepared be adjusted or repaired by
anyone except properly qualified personnel.  This manual is not intended to be all encompassing, but is
written to supplement the formal training, on-the-job experience and other product knowledge acquired by
Authorized Traulsen Service Agents.  Reproduction or other use of this Manual, without the express written
consent of Traulsen & Co., Inc. is prohibited.

Traulsen

4401 Blue Mound Road  Fort Worth, TX 76106
Phone: (800) 825-8220  Fax-Svce: (817) 740-6757
Website: www.traulsen.com

HOURS OF OPERATION:

Monday thru Friday 7:30 am - 4:30 pm CST

Quality Refrigeration

VI. TROUBLESHOOTING

WARNING:

 CERTAIN PROCEDURES IN THIS SECTION REQUIRE ELECTRICAL AND REFRIGERATION SYS-

TEM TEST OR MEASUREMENTS WHILE POWER IS APPLIED TO THE MACHINE.  EXERCISE EXTREME CAU-
TION AT ALL TIMES.  IF TEST POINTS ARE NOT EASILY ACCESSIBLE, DISCONNECT POWER, ATTACH TEST
EQUIPMENT AND REAPPLY POWER TO TEST.

Compressor will not run, no current draw.

1.

Compressor circuit breaker open.

2.

Cabinet temperature satisfied.

3.

Wired wrong or faulty connection.

4.

Start component malfunction.

5.

Compressor motor windings open.

6.

Thermostat malfunction.

7.

High pressure control tripped.

Compressor will not run, current draw and trips overload.

1.

Low voltage.

2.

Start component malfunction.

3.

Compressor windings shorted.

4.

Locked rotor.

5.

Excessive head pressure.

Defrost time too long.

1.

Defrost timer malfunction.

Compressor short cycles on overload.

1.

Low voltage.

2.

Improper air flow over condenser.

3.

Low refrigerant charge.

4.

Compressor electrical component malfunction.

5.

High head pressure.

Compressor short cycles on thermostat.

1.

Improper air flow over evaporator coil.

2.

Low ambient conditions.

3.

Thermostat bulb improperly located.

4.

Thermostat malfunction.

Continuous unit operation.

1.

Loss of refrigerant.

2.

Excessive door openings.

3.

Thermostat malfunction.

4.

Compressor inoperative.

Compressor run time lengthy.

1.

Partial loss of refrigerant.

2.

High ambient conditions.

3.

Improper air flow over condenser coil.

4.

Excessive product load.

5.

Excessive door openings.

6.

Door gasket inoperative.

7.

Contaminates in refrigeration system.

8.

Compressor malfunction.

Low suction pressure.

1.

Restriction in drier.

2.

Loss of refrigerant.

3.

Poor air flow.

High head pressure.

1.

Improper air flow across condenser.

2.

Extreme ambient conditions.

3.

Overcharge of refrigerant.

4.

Air in system.

Will not defrost.

1.

Defrost heater malfunction.

2.

High limit thermostat open.

3.

Defrost timer inoperative.

4.

Wired wrong or faulty connection.

Coil icing.

1.

Gasket leaking.

2.

Drain tube plugged.

3.

Non-frozen product in freezer.

Summary of Contents for ULT27

Page 1: ...epared for the use of trained Authorized Traulsen Service Agents and should not be used by those not properly qualified nor should the equipment for which it is prepared be adjusted or repaired by anyone except properly qualified personnel This manual is not intended to be all encompassing but is written to supplement the formal training on the job experience and other product knowledge acquired b...

Page 2: ...inge Mechanism 7 8 g Defrost Timer 9 h Heaters 9 i Door Frame Heater 10 j Condensing Unit Components 11 k Evaporator Fan Motor 11 l Condenser Coil 12 m Compressor 13 n Condenser Fan Assembly 14 o Evaporator Coil 15 VI SERVICE PROCEDURES ADJUSTMENTS a System Access 16 b Bolt On Piercing Valves 16 c Seat On Piercing Valves 16 d Refrigerant Leak Check 16 e Evacuating System 16 17 f Charging System 17...

Page 3: ...acity II c WIRING DIAGRAM Refer to the wiring diagrams on pages 21 and 22 for any service work performed on the unit Should you require another copy please contact Traulsen Ser vice at 800 825 8220 and provide the model and serial number of the unit involved II d INSTALLATION Generally compact undercounter refrigeration prod ucts are installed by the dealer or others contracted by the dealer or ow...

Page 4: ... UPT4812 1 4 R 134a 12 oz 6 1 120 60 1 7 0 UPT4818 1 4 R 134a 12 oz 6 1 120 60 1 7 0 UPT6012 1 4 R 134a 12 oz 6 1 120 60 1 7 0 UPT6018 1 4 R 134a 12 oz 6 1 120 60 1 7 0 UPT6024 1 4 R 134a 12 oz 6 1 120 60 1 7 0 IV OPERATING DATA Refrigerator Model UHT27 Refrigerant R 134a R 134a Ambient Temperature 70 F 100 F Suction Presure Start of Cycle 43 lb 43 lb End of Cycle 15 lb 15 lb Discharge Pressure St...

Page 5: ...UHT48 Refrigerant R 134a R 134a Ambient Temperature 70 F 100 F Suction Presure Start of Cycle 37 psig 36 psig End of Cycle 12 psig 15 psig Discharge Pressure Start of Cycle 58 psig 130 psig End of Cycle 102 psig 171 psig Freezer Model ULT48 Refrigerant R 404A R 404A Ambient Temperature 70 F 100 F Suction Presure Start of Cycle 37 psig 41 psig End of Cycle 14 psig 20 psig Discharge Pressure Start o...

Page 6: ...everse the procedure to install WARNING UNPLUG UNIT BEFORE SERVICING 5 27 Models 48 60 Models Begin by removing the shelves from inside the cabi net In addition on prep tables it will also be neces sary to remove the pans and duct work Next remove the screw and lock washer and the canoe clips from the cover see figure 1 NOTE Lock washer must be installed Reverse the procedure to install Begin by a...

Page 7: ...VAL REPLACEMENT OF PARTS cont d WARNING UNPLUG UNIT BEFORE SERVICING 27 Models 48 60 Models V c THERMOSTAT NOTE The thermostat bulb for the refrigerator is above the evaporator coil front area location access from the left side of the evaporator coil behind the door mullion Begin by removing the evaporator cover as outlined in section V a Next remove the screws that secure the thermostat and then ...

Page 8: ...t to the maxi mum position placing support under the non hinged end of the door so minimum movement occurs when bolts from the lower hinge are removed see figure 11 Remove the bolts from the lower hinge plate and pro ceed to remove the door from the top hinge bracket The hinge plate pin and plastic bushing will remain in the top hinge plate To install position the lower hinge plate into the posi t...

Page 9: ...ritical and must be installed Install the door as outlined in section V e V REMOVAL REPLACEMENT OF PARTS cont d WARNING UNPLUG UNIT BEFORE SERVICING 8 ILLUS NO NAME OF PART 1 Mach Screw 10 32 x 3 8 Truss Hd 2 Hinge Plate Lower RH Upper LH 3 Self Tapping Screw 1 4 20 x 5 8 Hex Washer Hd Type TT 4 Pin Upper Hinge Pivot 5 Hinge Spacer 6 Bushing Door Stop Short 7 Door Handle Does Not Include Tape 8 Do...

Page 10: ...ined in DEFROST TIMER SETTINGS in the Service Procedures Adjustments section 9 V h HEATERS Begin by removing the evaporator and condensing unit covers as outlined in section V a b Next discon nect the lead wires to the defrost heater There is a ground wire attached from the heater shield to the side panel of the evaporator housing see figure 16 Disconnect the drain tube from the drain pan at the b...

Page 11: ...cement heater and insert the new heater into the door frame channel NOTE Do not kink heater wire at the corners of the frame NOTE Check position of the heater cover in the top corners of the door frame Install the horizontal heater covers first then the ver tical ones using the following method a Hook the inside edge of the heater cover over the lip of the door frame b Use your fingers to push the...

Page 12: ...ondensing unit components Don t damage any connected refrigeration or electrical lines and wires Begin by removing the evaporator cover as outlined in section V a Next pull the blade from the motor shaft see figure 22 NOTE To replace the fan blade only reverse the pro cedure to install Next remove the bolts that secure the evaporator fan motor mounting bracket Then disconnect the lead wires to the...

Page 13: ... system and put unit back into operation V REMOVAL REPLACEMENT OF PARTS cont d WARNING UNPLUG UNIT BEFORE SERVICING 27 Models 48 60 Models WARNING THIS PROCEDURE REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLES AND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE BURNS TO THE SKIN Begin by recovering refrigerant from the system NOTE The use of reclaiming...

Page 14: ...PLACEMENT OF PARTS cont d WARNING UNPLUG UNIT BEFORE SERVICING 27 Models 48 60 Models WARNING THIS PROCEDURE REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLES AND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE BURNS TO THE SKIN Begin by recovering refrigerant from the system NOTE The use of reclaiming equipment is mandatory Next disconnect the lead wire...

Page 15: ...EMENT OF PARTS cont d WARNING UNPLUG UNIT BEFORE SERVICING 27 Models 48 60 Models V n CONDENSER FAN ASSEMBLY Begin by removing the screws that secure the fan mounting bracket and remove it from the condensing unit shroud see figure 28 Pull the blade from the motor shaft NOTE To replace the fan blade only reverse the pro cedure to install Next disconnect the lead wires from the motor and remove the...

Page 16: ...when this part is replaced To finish charge the system and put unit back into operation V REMOVAL REPLACEMENT OF PARTS cont d WARNING UNPLUG UNIT BEFORE SERVICING 27 Models 48 60 Models V o EVAPORATOR COIL WARNING THIS PROCEDURE REQUIRES THE USE OF REFRIGERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLES AND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE BURNS TO THE SKIN Begin b...

Page 17: ...REQUIRES THE USE OF REFRIG ERANTS BE CERTAIN THE WORK AREA IS WELL VENTILATED SAFETY GOGGLES AND GLOVES SHALL BE WORN SINCE REFRIGERANTS MAY CAUSE BURNS TO THE SKIN NOTE The use of R 22 in small quantities is recom mended as a trace gas for leak detection VI d REFRIGERANT LEAK CHECK cont d 1 Access the refrigeration system note see section VI a SYSTEM ACCESS 2 Attach gauge manifold set to the syst...

Page 18: ...ifold set to the system low side to process tube on the compressor and the high side to the process tube on the drier NOTE See SYSTEM ACCESS VI f CHARGING SYSTEM cont d 3 Be sure system is properly leak checked and evacu ated before charging as outlined under LEAK CHECK and EVACUATING SYSTEM 4 Make certain both valves are closed on the gauge manifold Open the valve on the bottle Bleed charg ing ho...

Page 19: ...t the door as outlined under DOOR ADJUST MENT VI SERVICE PROCEDURES ADJUSTMENTS cont d WARNING CERTAIN PROCEDURES IN THIS SECTION REQUIRE ELECTRICAL TEST OR MEASUREMENTS WHILE POWER IS APPLIED TO THE MACHINE EXERCISE EXTREME CAUTION AT ALL TIMES IF TEST POINTS ARE NOT EASILYACCESSIBLE DISCONNECT POWER ATTACH TEST EQUIPMENT AND REAPPLY POWER TO TEST 18 VI g SYSTEM CLEAN UP INTRODUCTION cont d MASSI...

Page 20: ... de frost cycle 3 Verify 120 volt supply to the heater 4 The reading should be 1 04 amp 5 If you want to perform a continuity check a Unplug the unit b Disconnect the lead wires to the heater c Use an ohmmeter to check for 110 0 ohms VII ELECTRICAL OPERATION VII a COMPONENT FUNCTION Compressor Pumps refrigerant through refrigeration lines and components Condenser Fan Draws air across condenser coi...

Page 21: ...a Thermostat contact close powering compressor 3 Set Temperature Is Met a Unit returns to conditions in step 1 VII c COMPONENT LOCATION VII b SEQUENCE OF OPERATION cont d DEFROST MODE freezer 1 Unit Operating In Refrigeration Mode 2 Defrost Intiated By Defrost Timer a Defrost timer contacts 1 4 open 1 Power removed from evaporator fan 2 Power removed from thermostat contacts b Defrost timer contac...

Page 22: ...AMS 27 MODELS Electrical Diagram Refrigerator Cabinet With Digital Thermometer Option Models UHT27 UPT276 UPT276 120VAC 60HZ 1PH Electrical Diagram Freezer Cabinet With Digital Thermometer Option Model ULT27 120VAC 60HZ 1PH ...

Page 23: ...G DIAGRAMS 48 60 MODELS Electrical Diagram Refrigerator Cabinets Models UHT48 UHT60 UPT488 UPT4812 UPT4818 UPT6012 UPT6018 UPT6024 120VAC 60HZ 1PH Electrical Diagram Freezer Cabinets Model ULT48 ULT60 120VAC 60HZ 1PH ...

Page 24: ...er malfunction Compressor short cycles on overload 1 Low voltage 2 Improper air flow over condenser 3 Low refrigerant charge 4 Compressor electrical component malfunction 5 High head pressure Compressor short cycles on thermostat 1 Improper air flow over evaporator coil 2 Low ambient conditions 3 Thermostat bulb improperly located 4 Thermostat malfunction Continuous unit operation 1 Loss of refrig...

Reviews: