Trane TX536 Installation Operation & Maintenance Download Page 3

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Table of contents

Overview

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Safety instruction

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Safety precautions

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Model descriptions

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System diagram

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Unit outline dimensions

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Installation of outdoor unit

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Handling

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Placement

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Prerequisites for installation

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Selection of installation location

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Schematic of installation space

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Installation precautions

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Treatment of drainage

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Installation of refrigerant pipe

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Precautions during installation of refrigerant pipe

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Requirement of wall thickness of refrigerant pipe

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Sizes of connecting pipe

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Selection of disperse pipe

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Dimensions of the disperse pipe

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Air tightness test, vacuuming and adding refrigerant

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Air tightness test

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Vacuuming

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Charge Refrigerant

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Electrical control installation

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Electrical control installation precautions

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Speciﬁ cations of wiring

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Electrical parameters of outdoor unit

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DIP setting for the controller of outdoor unit

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Description of controller

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Operating panel of wired controller

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Instruction to operation of the wired controller

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System parameter query list

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Introduction to the functions of controller and operational deﬁ nitions

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AMS-SVX01A-EN

Summary of Contents for TX536

Page 1: ...Installation Operation Maintenance Advanced Multi split System DC Inverter Multi split Central Air Conditioning heat pump Unit Out DoorTX U M524 548 R410A 200061210200 April 2012 AMS SVX01A EN ...

Page 2: ...normal and reliable operation of the air conditioner The installation of this unit must be executed by the specialized staff designated by our company This manual may not cover any circumstance encountered during the installation of this air conditioning unit so it is impossible that this manual gives directions for all possibilities occurred in the course of installation For more detailed informa...

Page 4: ...gram ččččččččččččččččččččččččč 38 Trouble shooting čččččččččččččččččččččččččččč 42 Faults of outdoor unit čččččččččččččččččččččččč 42 Faults of indoor unit ččččččččččččččččččččččččč 45 4 AMS SVX01A EN Table of contents ...

Page 5: ... will be possibly damaged causing performance degradation or ﬁngers scariﬁcation Cover plate of the electrical control box must be installed securely to prevent dust or moisture from entering it The electrical part must be against damp and far away the water source otherwise electric shock or ﬁre may be caused After completion of installation air tightness test must be done for the pipeline to che...

Page 6: ...onditioner room Be sure only to use the fuse with correct current strength Don t use the temporary substitute such as a piece of wire which not only will damage the unit itself but will cause ﬁre Don t put the heating device or other heat source under the air conditioner or nearby it The body will deform after being heated To avoid the objects such as stick sand or stone entering the inlet or outl...

Page 7: ... heat pump units are started ﬁrstly in winter for heating the crank case of the compressor must be guaranteed to preheat and power on for above 24h Method switch on the power of air conditioner without pressing any button on its control panel Purpose guarantee the reliable operation of the compressor to prevent its wet lubrication and damage to the compressor due to performance degradation of the ...

Page 8: ...240V 42 only 220 240V 48 220 240V 380V Digit 7 Design sequence A Digit 8 Power supply type M 220 240V 50Hz 1PH D 380V 50Hz 3PH only for 548 Digit 9 Design code A First Digit 10 Change code for maintenance parts not chosen by customer A Digit 11 0 Apply to T1 ambient temperature Digit 12 For future A Digit 13 Throttling device not chosen by customer A With throttling device Heat pump N Without thro...

Page 9: ...System diagram AMS SVX01A EN 9 ...

Page 10: ...Unit outline dimensions 693 950 693 950 422 402 40 980 390 78 422 402 40 1285 390 78 TX U M524 536 TX U M542 548 10 AMS SVX01A EN ...

Page 11: ...e machine or chassis is damaged by it When crane is used for handling tightly push the hoisting rope Gravity center of the air conditioner must be kept when it is lifted Two pieces of hoisting rope above 8m in length and 20mm in diameter must be applied which shall endure the weight of the air conditioner Strapping tape of the product can t be used for handling When the wooden support has been rem...

Page 12: ...ns as well as the special wiring instructions or limitations before purchase the cable As to the wire speciﬁcation please see ĐWiringđ in this manual Other materials required for installation 3 Pipe holder or clamp used to ﬁx the connecting pipe Insulating cable clip or clamp used for connecting wire shall refer to the local speciﬁcation Nuts and bolts used to install the unit to the support durin...

Page 13: ...ematic of installation space Installation of single unit E Location of obstacle A mm B mm C mm D mm E mm Ɨ 150 No No No No Ƙ No No No 500 No Ɨ Ƙ 150 No No 500 No Ɨ ƛ 150 No No No 1000 Ƙ ƛ No No No 500 1000 Ɨ Ƙ ƛ 200 No No 1000 1000 Ɨ ƙ ƚ 150 150 150 No No Ƙ ƙ ƚ No 150 150 500 No Ɨ ƙ ƚ ƛ 200 200 200 No 1000 AMS SVX01A EN 13 Installation of outdoor unit ...

Page 14: ... mm Ɨ 300 No No No No 150 Ƙ No No No 1000 No 150 Ɨ Ƙ 300 No No 1500 No 150 Ɨ ƛ 300 No No No 1000 150 Ƙ ƛ No No No 1000 1000 150 Ɨ Ƙ ƛ 400 No No 1500 1000 150 Ɨ ƙ ƚ 300 500 200 No No 150 Ƙ ƙ ƚ No 500 200 1000 No 150 Ɨ ƙ ƚ ƛ 400 500 200 No 1000 150 14 AMS SVX01A EN Installation of outdoor unit ...

Page 15: ...inﬂammable gas and running noise or hot air exhausted shall not inﬂuence the neighbors Don t install the outdoor unit in the place with strong wind or heavy dust Don t install the outdoor unit in the place where pedestrians often pass by the air outlet grille Installation location shall have enough strength to support the unit weight and the vibration during running also shall be placed horizontal...

Page 16: ...use of increase of high pressure Ř If the front of the exhaust side of the outdoor unit has experienced continuous strong wind the fan will rotate reversely at high speed leading to breakage therefore please refer to the following drawings for installation The exhaust side shall face the wall fence or wind shutter of the building during the installation Make to form a right angle between the exhau...

Page 17: ... and overcurrent breaker Outdoor unit Indoor controller a b o v e 1 5 m above 1 5 m above 1 5 m above 1 m a b o v e 1 m Installation precautions Unit installation shall make the inclination of any surface not exceed 5Ń In order to prevent noise and vibration installation can be started only after strength and horizontality of the base are conﬁrmed The outdoor unit shall not be directly installed o...

Page 18: ...struction please note whether there is water seepage when the ﬁtting pipe is taken out from the bottom Drainage pipe shall directly reach a horizontal plane along the wall to avoid that the wall is contaminated by the condensate water End of the drainage pipe will be avoided being put into water because there isn t elbow liquid seal typically In order to make the system drainage to be easy the dra...

Page 19: ...until brazing It shall pay special attention when the copper tube passes through the wall to avoid dirt entering it Pipe connection of the outdoor unit is forbidden in rainy days to prevent moisture or dirt from entering the ﬁtting pipe Number of elbow pipe shall be minimized and larger bending radius shall be applied when the pipe is bended Requirement of wall thickness of refrigerant pipe Pipe d...

Page 20: ... single pipe L1 L2 30 50 Length of all pipes L 60 80 Installation tools Please use R410A special installation tools in order to withstand pressure and prevent impurities mineral oil such as special lubricant and moisture from mixing It shall guarantee that the oil inside the pump wonďt backﬂow into the air conditioning system when the vacuum pump stops Please use the vacuum pump which can vacuum t...

Page 21: ...issible length permissible height difference and permissible length after branching Flaring Cut the connecting pipe to proper length with pipe cutting machine It is recommended that the pipe shall be cut to a length greater by about 20 30cm than the required copper tube Remove the burrs at end of the copper tube with solid core drill shown as Figure 1 and 2 During drilling a solid core end of the ...

Page 22: ...nt surface to reduce gas leakage Figure 13 Correct connection of connecting pipe and ﬂared pipe will confront each other then gently tighten the ﬂared nut to obtain good mating Figure 14 Tighten the ﬂared nut with proper wrench Apply refrigeration grease to these areas oint surface flared nut The pipe must be ﬁlled with nitrogen during welding If no nitrogen replacement is done for the refrigerant...

Page 23: ...used so as to produce nonuniform refrigerating and heating effect of the unit The disperse pipe can be mounted horizontally or vertically no bending is observed within 1m copper tube before and after the disperse pipe which is beneﬁcial to distribute the refrigerant evenly After completion of installation the connecting pipe and disperse pipe shall be treated with heat insulation together When the...

Page 24: ...connected downstream 10Kw air pipe 2000 6125 01 will be 1 chosen Sum of volume of the indoor units connected downstream 10Kw air pipe 2000 6125 02 will be 2 chosen Dimensions of the disperse pipe Gas pipe 2000 6125 01 90 55 20 25 ID9 52 ID12 70 ID15 88 ID9 52 15 88 65 305 345 80 ID15 88 ID12 7 ID15 88 OD15 88 OD15 88 Gas pipe 2000 6125 02 90 55 20 70 30 ID12 7 ID15 88 ID19 05 ID12 7 19 05 19 05 33...

Page 25: ...ating material may dew Connecting distribution pipe liquid side and air side and the branch components of refrigerant must be provided with heat insulation If it fails drip will appear When the unit runs for heating the maximum temperature of the distribution pipe in air side will reach 120ņ therefore you should use the heat insulating material with high temperature performance resistance Heat ins...

Page 26: ...xceed 3 0MPa Step 2 keep this pressure for 24h and check whether it drops when temperature during pressurizing is different from that during observation it shall Note be corrected with the following formula actual value pressure during pressurizing temperature during observation temperature during pressurizing X 0 01Mpa Step 3 check whether there is leakage if pressure drops Step 4 carry out air t...

Page 27: ...outh 6 R410a Detail A See detail A hose of high and low pressure gauge control wire high pressure gauge low pressure gauge vacuum gauge vacuum pump Schematic of Vacuuming and Refrigerant Filling Figure 4 Notes Selection of vacuum pump choose the pump whose pressure can reach below 50Pa It is forbidden to exhaust the air of the indoor unit and the pipe with refrigerant Connect the pressure gauge to...

Page 28: ... refrigerant tank should be reversed it is not necessary to reverse the refrigerant tank with siphon as shown in the following ﬁgure Refrigerant filling tank Refrigerant filling tank Hose 2 Hose 2 Hose 3 Hose 3 Compound pressure gauge Compound pressure gauge To indoor unit To indoor unit Access valve Access valve Air valve Air valve Liquid valve Liquid valve Outdoor unit Outdoor unit Hose 1 Hose 1...

Page 29: ...tiple split unit is divided into strong current power circuit and control communication circuit Be sure not connect the power wire to the terminal blocks of the communication cable The communication line must be connected with its total length less than 500m Shielding layer of the communication line must be grounded with the host Conductor Lay L 10cm Shielding layer Outer sheath Legend of Shielded...

Page 30: ...or MSC A Rated current of compressor RLA A Rated current of fan motor FLA A Minimum line current MCA A Recommended specification of fuse RDE A Maximum specification of fuse MFA A Minimum diameter specification of the copper core wire Ǆmm2 ǅ TX U M524AMAA 50 220 240 198 264 11 4 11 4 0 6 21 25 35 4 TX U M536AMAA 14 5 14 5 0 6 22 25 35 4 TX U M542AMAA 20 20 1 2 27 30 50 6 TX U M548AMAA 23 23 1 2 31 ...

Page 31: ...ystem connects 8 indoor units at most from 1 8 System installation and commissioning must select corresponding outdoor unit DIP based on the quantity of connected indoor units S4 S5 and S6 of SW1 control the quantity of indoor units as followings S4 S5 S6 Indoor unit quantity 0 0 0 1 0 0 1 2 0 1 0 3 0 1 1 4 1 0 0 5 1 0 1 6 1 1 0 7 1 1 1 8 DIP of limit of cooling and heating temperature range 3 S7 ...

Page 32: ...ess mode 8 S7 of SW2 decides indoor unit assigned address mode as followings Indoor unit assigned address mode setting Normal mode Automatic assigned address mode Assigned address DIP S7 0 1 When S7 of outdoor DIP SW2 is 1 whether S8 is set to 1 or 0 the outdoor unit will be in a mode of assigned address which will look for the address of different indoor unit within 20s If address of all indoor u...

Page 33: ...he default S8 0 namely the automatic addressing way then automatic addressing will be realized during the installation of indoor unit The address will be set manually except that the control panel of the outdoor is set as S8 1 artiﬁcially when S7 is set to 0 if S8 0 then address of the indoor unit will be the soft address obtained Note by means of the above method If S8 1 then address of the indoo...

Page 34: ... If the symbol Clean Air Strainer then it will be cleaned according to the Operating Instructions After the cleaning is finished and the strainer is installed well again press the reset hole with a steel wire then the symbol of strainer wonďt be displayed 4 For inverter air conditioning system when a conflict appears during mode conversion then it will automatically skip the conflicted mode and di...

Page 35: ...lly Cooling heating mode of this function is valid after being canceled reset the temperature and fan speed in sleep state 8 Selection of operating mode button Press this button to select the operating mode 9 Reset Press the Reset button zero the timing of dust filtration screen cleaning do not display symbol of the screen and accumulate the operating time of the air conditioner again 10 Display o...

Page 36: ...unit coil midpoint temperature T3 ņ 05 Indoor unit coil outlet temperature T4 ņ 06 Indoor return air temperature T1 ņ 07 Opening of indoor unit EXV 08 Capacity of outdoor unit kW 09 Operating frequency of VF compressor HZ 10 Opening of outdoor unit EXV 11 Operating current of VF compressor A 12 Input voltage of outdoor unit V 13 Input current of outdoor unit A 14 VF compressor exhaust temperature ...

Page 37: ...he panel of wall mounted unit will be turned off 7 Sleep Press this key for the first time to start sleep function press it for the second time to stop sleep function 8 Electric heating Press this key for the first time to permit electric heating press this key for the second time to forbid electric heating The default is automatic auxiliary heating start state 9 Priority Priority press this key t...

Page 38: ...S CN201 1 3 3 1 CN202 D_IN_1 D_IN_2 D_IN_3 D_IN_4 D_OUT1 D_OUT2 D_OUT3 D_OUT4 D_OUT5 D_OUT6 D07_2 D07_1 LINE NEGETIVE M 5 CN4 CN3 A_IN3 A_IN4 A_IN5 A_IN6 A_IN7 A_IN8 CN401 N_COM CN606 5 T2 FM1 CF 9 CN102 A 4 B G 6 1 0 2 1 EST 18 17 15 CP1 21 16 19 20 23 2 8 22 TB3 TB1 24 25 P Nǖ4000 3439 11 Unit model TXM524AM TXM536AM To ID Unit Entering Con Temp Sensor Middle Con Temp Sensor Discharge Temp Senso...

Page 39: ... F1 CN2 CN1 T T A B G A B G CN106 CN103 CN105 To ID Mini IC CN201 1 3 3 1 CN202 D_IN_1 D_IN_2 D_IN_3 D_IN_4 D_OUT1 D_OUT2 D_OUT3 D_OUT4 D_OUT5 D_OUT6 D07_2 D07_1 LINE NEGETIVE EXV M 5 CN4 CN3 A_IN3 A_IN4 A_IN5 A_IN6 A_IN7 A_IN8 CN401 N_COM T2 Entering Con Temp Sensor Middle Con Temp Sensor Discharge Temp Sensor Suction Temp Sensor Ambient Temp Sensor HPC LPC Reverse Valve FM1 Fan CF1 19 CN102 20 2...

Page 40: ... A B G A B G CN106 CN103 CN105 To ID Mini ICS CN201 1 3 3 1 CN202 D_IN_1 D_IN_2 D_IN_3 D_IN_4 D_OUT1 D_OUT2 D_OUT3 D_OUT4 D_OUT5 D_OUT6 D07_2 D07_1 LINE NEGETIVE CN4 CN3 A_IN3 A_IN4 A_IN5 A_IN6 A_IN7 A_IN8 CN401 N_COM CN606 5 T2 FM1 CF 9 CN102 A 4 B G 6 1 0 2 1 EST 18 17 15 CP1 21 16 19 20 23 2 8 22 TB3 TB1 24 25 P Nǖ4000 3439 13 Unit model TUM524AM TUM536AM To ID Unit Entering Con Temp Sensor Mid...

Page 41: ...7 18 J 1 J 2 J 1 J 2 CN606 PCB TB2 6A 220VAC F1 CN2 CN1 T T A B G A B G CN106 CN103 CN105 To ID Mini IC CN201 1 3 3 1 CN202 D_IN_1 D_IN_2 D_IN_3 D_IN_4 Error Input D_OUT1 D_OUT2 D_OUT3 D_OUT4 D_OUT5 D_OUT6 D07_2 D07_1 LINE NEGETIVE Output CN4 CN3 A_IN3 A_IN4 A_IN5 A_IN6 A_IN7 A_IN8 CN401 N_COM T2 Entering Con Temp Sensor Middle Con Temp Sensor Discharge Temp Sensor Suction Temp Sensor Ambient Temp...

Page 42: ...gh pressure switch and main board check whether it is connected Poor contact of high pressure switch check it High pressure switch HPC detects that exhaust pressure 3 3MPa SLEEP on the wired controller or TIMING on the remote controller is used to eliminate the fault then manually start to recover E03 Suction pressure protection of compressor Low pressure switch LPC disconnects when exhaust pressu...

Page 43: ... becomes normal SLEEP on the wired controller or TIMING on the remote controller can be used to eliminate the fault then manually start to recover E07 IPM module protection Protection signal of module is received by the outdoor unit Display the fault code the compressor stops running immediately and shutdown Temperature of the radiator is too high please check the ambient temperature as well as he...

Page 44: ... stop running immediately shutdown the unit Whether the power supply is normal Whether the capability configuration of the indoor and outdoor unit is reasonable Whether the setting of horsepower capability of the outdoor is normal Whether the cooling system of the outdoor unit during cooling is normal Whether the cooling system is blocked for example the valve isnďt opened the expansion valve is a...

Page 45: ...be Automatic recovery E25 Condensate pump level switch has fault Disconnection signal has been detected for twice continuously from level switch Display the fault code and the indoor unit stops Not provide 220 240V power check the power at both ends of the switch Short circuit of float switch or poor contact plug connectors check conduction state of the line Drainage pump is bad replace it Drainag...

Page 46: ...ntact your local district office Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice Literature Order Number Date Supersedes AMS SVX01A EN April 2012 New ...

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