Trane RuptureGuard CDHF, Installation, Operation And Maintenance Manual

Page: 15 / 24

CTV-SVX06J-EN 15
General Requirements
Install the RuptureGuard ™ in horizontal position. The
RuptureGuard ™ must be oriented with flow in the
direction of the arrow on the valve body or nameplate.
The RuptureGuard
™ must not be subjected to external
stresses such as those developed by misaligned piping,
unsupported piping, or misaligned mating flanges.
In some chiller configurations, the RuptureGuard ™
may not bolt directly to the chiller flange. Locally
sourced and approved piping may be required between
the chiller and the RuptureGuard
™ .
IIm mp po orrtta an ntt:: Steel piping MUST be used between the
chiller flange and RuptureGuard ™ .
To prevent water, refrigerant and/or other debris such
as rust from hindering the operation of the valve, a drip
leg should be installed immediately after or
downstream of the RuptureGuard
™ .
Three-inch (76.2 mm)
RuptureGuard Installation
W WA AR RN NIIN NG G
R Re effrriig ge erra an ntt M Ma ay y B Be e U Un nd de err P Po ossiittiiv ve e
P Prre essssu urre e!!
F Fa aiillu urre e tto o ffo ollllo ow w iin nssttrru uccttiio on nss b be ello ow w cco ou ulld d rre essu ulltt iin n
a an n e ex xp pllo ossiio on n w wh hiicch h cco ou ulld d rre essu ulltt iin n d de ea atth h o orr
sse erriio ou uss iin njju urry y o orr e eq qu uiip pm me en ntt d da am ma ag ge e..
S Sy ysstte em m cco on ntta aiin nss rre effrriig ge erra an ntt a an nd d m ma ay y b be e u un nd de err
p po ossiittiiv ve e p prre essssu urre e;; ssy ysstte em m m ma ay y a allsso o cco on ntta aiin n o oiill..
R Re ecco ov ve err rre effrriig ge erra an ntt tto o rre elliie ev ve e p prre essssu urre e b be effo orre e
o op pe en niin ng g tth he e ssy ysstte em m.. S Se ee e u un niitt n na am me ep plla atte e ffo orr
rre effrriig ge erra an ntt tty yp pe e.. D Do o n no ott u usse e n no on n--a ap pp prro ov ve ed d
rre effrriig ge erra an nttss,, rre effrriig ge erra an ntt ssu ub bssttiittu utte ess,, o orr n no on n--
a ap pp prro ov ve ed d rre effrriig ge erra an ntt a ad dd diittiiv ve ess..
N NO OT TIIC CE E
E Eq qu uiip pm me en ntt D Da am ma ag ge e!!
M Miix xiin ng g rre effrriig ge erra an nttss o orr o oiillss cco ou ulld d rre essu ulltt iin n
e eq qu uiip pm me en ntt d da am ma ag ge e iin nccllu ud diin ng g b be ea arriin ng g d da am ma ag ge e,,
iin nttrro od du uccttiio on n o off a acciid dss iin ntto o tth he e cch hiilllle err,, o orr cco on nttiin nu uo ou uss
p pu urrg ge e p pu um mp p--o ou utt iin n h hiig gh h--h he ea ad d//h hiig gh h a am mb biie en ntt
a ap pp plliicca attiio on nss..
C Ce en nT Trra aV Va acc™ ™ cch hiilllle errss a arre e m ma an nu uffa accttu urre ed d w wiitth h
d diiffffe erre en ntt rre effrriig ge erra an ntt//o oiill ssy ysstte em mss:: 1 1)) cch hiilllle errss u ussiin ng g
R R--1 12 23 3 rre effrriig ge erra an ntt a an nd d O OIIL L0 00 00 02 22 2 cco om mp prre esssso orr o oiill,,
a an nd d 2 2)) cch hiilllle errss u ussiin ng g R R--5 51 14 4A A rre effrriig ge erra an ntt a an nd d
v va arriio ou uss T Trra an ne e P PO OE E--b ba asse ed d cco om mp prre esssso orr o oiillss..
A Allw wa ay yss v ve erriiffy y p prro op pe err rre effrriig ge erra an ntt a an nd d o oiill ffo orr y yo ou urr
cch hiilllle err.. D Do o N NO OT T m miix x rre effrriig ge erra an nttss a an nd d o oiillss..
This Installation, Operation, and Maintenance manual
applies to CenTraVac ™ chillers with two different
refrigerant and compressor oil systems:
• R-123 refrigerant and OIL00022 compressor oil
• R-514A refrigerant and Trane OIL00379/OIL00380
compressor oil
IIm mp po orrtta an ntt:: Verify proper refrigerant and
compressor oil for your chiller before
proceeding!
N No otte e:: This manual applies to model CDHF, CDHG,
CVHE, CVHF, CVHG, CVHL, CVHM, and CVHS
CenTraVac
™
chillers.
For a new chiller, release the nitrogen holding charge
from the chiller to the outdoors. Remove the factory
installed vent flange.
IIm mp po orrtta an ntt:: R Re em mo ov ve e a an nd d d diisscca arrd d tth he e cca arrb bo on n rru up pttu urre e
d diisskk a an nd d g ga asskke ettss.. IIff iitt iiss n no ott tto o b be e u usse ed d
ffo orr fflla an ng ge e a ad da ap ptta attiio on n,, d diisscca arrd d tth he e cch hiilllle err
v ve en ntt p piip pe e n niip pp plle e.. R Re em mo ov ve e a an nd d ssa av ve e tth he e
cco om mp prre essssiio on n ffiittttiin ng g ffo orr tth he e p pu urrg ge e
e ex xh ha au usstt cco on nn ne eccttiio on n a an nd d rre ello occa atte e tth he e
p pu urrg ge e e ex xh ha au usstt lliin ne e d do ow wn nssttrre ea am m o off tth he e
R Ru up pttu urre eG Gu ua arrd d ™ ™ ..
N No otte e:: The original vent flange bolts are too long for
installing the RuptureGuard ™ to the chiller
flange, so new bolts of the proper threaded
length, size, and strength (Grade 5 or better) are
required.
IIn nsstta alllla attiio on n