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T_C-IOM-2A

38

Trouble Shooting

ReliaTel Control
The RTRM has the ability to provide the
service personnel with some unit diag-
nostics and system status information.
Before turning the main power discon-
nect switch “Off”, follow the steps below
to check the ReliaTel Refrigeration Mod-
ule (RTRM). All diagnostics & system
status information stored in the RTRM will
be lost when the main power is turned
“Off”.

HAZARDOUS VOLTAGE!
HIGH VOLTAGE IS PRESENT AT THE
TERMINAL BLOCK OR UNIT
MOUNTED DISCONNECT SWITCH.

To prevent injury or death from electrocu-
tion, it is the responsibility of the technician
to recognize this hazard and use extreme
care when performing service procedures
with the electrical power energized.

1. Verify that the Liteport LED on the

RTRM is burning continuously. If the
LED is lit, go to Step 3.

2. If the LED is not lit, verify that 24 VAC

is presence between J1-1 and J1-2.
If 24 VAC is present, proceed to
Step 3. If 24 VAC is not present,
check the unit main power supply,
check transformer (TNS1). Proceed to
Step 3 if necessary.

3. Utilizing “Method 1” or “Method 2” in

the “System Status Diagnostic” sec-
tion, check the following:

System status
Heating status
Cooling status

If a System failure is indicated, pro-
ceed to Step 4. If no failures are indi-
cated, proceed to Step 5.

4. If a System failure is indicated, recheck

Steps 1 and 2. If the LED is not lit in
Step 1, and 24 VAC is present in
Step 2, the RTRM has failed. Re-
place the RTRM.

5. If no failures are indicated, use one of

the TEST mode procedures de-
scribed in the “Unit Start-Up” section
to start the unit. This procedure will al-
low you to check all of the RTRM out-
puts, and all of the external controls
(relays, contactors, etc.) that the
RTRM outputs energize, for each re-
spective mode. Proceed to Step 6.

6. Step the system through all of the

available modes, and verify operation
of all outputs, controls, and modes. If a
problem in operation is noted in any
mode, you may leave the system in
that mode for up to one hour while
troubleshooting. Refer to the se-
quence of operations for each mode,
to assist in verifying proper operation.
Make the necessary repairs and pro-
ceed to Steps 7 and 8.

7. If no abnormal operating conditions

appear in the test mode, exit the test
mode by turning the power “Off” at
the main power disconnect switch.

8. Refer to the individual component test

procedures if other microelectronic
components are suspect.

System Status Checkout Procedure

“System Status” is checked by using
one of the following two methods:

Method 1

If the Zone Sensor Module (ZSM) is
equipped with a remote panel with LED
status indication, you can check the unit
within the space. If the ZSM does not
have LED’s, use Method 2.
BAYSENS010B, BAYSENS011B,
BAYSENS019A, BAYSENS020A,
BAYSENS021A & BAYSENS023A all
have the remote panel indication feature.
The LED descriptions are listed below.

LED 1 (System)
“On” during normal operation.
“Off” if a system failure occurs or the LED
fails.
“Flashing” indicates test mode.

LED 2 (Heat)
“On” when the heat cycle is operating.
“Off” when the heat cycle terminates or
the LED fails.
“Flashing” indicates a heating failure.

LED 3 (Cool)
“On” when the cooling cycle is operating.
“Off” when the cooling cycle terminates or
the LED fails.
“Flashing” indicates a cooling failure.
LED 4 (Service)
“On” indicates a clogged filter.
“Off” during normal operation.
“Flashing” indicates an evaporator fan fail-
ure

Below is the complete listing of failure in-
dication causes.

System Failure
Check the voltage between terminals 6
and 9 on J6, it should read approxi-
mately 32 VDC. If no voltage is present,
a System failure has occurred. Refer to
Step 4 in the previous section for the
recommended troubleshooting proce-
dure.

Cooling Failure
1. Cooling and heating set point (slide

pot) on the zone sensor has failed.
Refer to the  “Zone Sensor Test Pro-
cedure” section.

2. Zone temperature thermistor ZTEMP

on ZTS failed. Refer to the “Zone
Sensor Test Procedure” section.

3. CC1 or CC2 24 VAC control circuit

has opened, check CC1 & CC2 coils,
and any of the controls below that ap-
ply to the unit (HPC1, HPC2).

4. LPC1 has opened during the 3 minute

minimum “on time” during 4 consecu-
tive compressor starts, check LPC1 or
LPC2 by testing voltage between
the J1-8 & J3-2 terminals on the
RTRM and ground. If 24 VAC is
present, the LPC’s has not tripped. If
no voltage is present, LPC’s has
tripped.

Service Failure
1. If the supply fan proving switch has

closed, the unit will not operate (when
connected to RTOM), check the fan
motor, belts, and proving switch.

2. Clogged filter switch has closed, check

the filters.

Summary of Contents for Precedent TSC060

Page 1: ...Installation Operation Maintenance Packaged Electric Electric TSC060 TSC120 50 Hz T_C IOM 2A April 2006...

Page 2: ...y a multiple character model number that precisely identifies a particular type of unit An ex planation of the alphanumeric identifica tion code is provided below Its use will enable the owner operato...

Page 3: ...ng 22 Control Power Transformer 22 Controls using 24 VAC 22 24V AC Conductors with Reliatel 23 Controls using DC Analog Input Outputs 23 Customer Low Voltage Routing 24 Typical Field Wiring for Option...

Page 4: ...Hail Guard 2 Epoxy Coated Condenser Coil 3 Epoxy Coated Condenser Coil and Hail Guard 4 CompleteCoat Condenser Coil 5 CompleteCoat Condenser Coil and Hail Guard Digit 18 Factory Installed Options Thr...

Page 5: ...control panel and is factory wired to the respec tive internal components The RTRM re ceives and interprets information from other unit modules sensors remote pan els and customer binary contacts to s...

Page 6: ...t and can be activated by opening a field supplied contact installed on the LTB If this circuit is open before the compres sor is started the compressor will not be allowed to operate Anytime this cir...

Page 7: ...an auxiliary relay rated for 1 25 amps 30 volts AC with one set of single pole double throw contacts is activated Status Inputs 4 Wires Optional The ZSM can be wired to receive four 4 operating statu...

Page 8: ...that the damage did not occur after delivery Notify the appropriate sales represen tative before installing or repairing a damaged unit Storage Take precautions to prevent condensate from forming ins...

Page 9: ...9 T_C IOM 2A Pre Installation Figure 1 Tyical Installation Clearances for Single Multible Unit Applications...

Page 10: ...OM 2A 10 Figure 2 Unit Dimensional Data TSC060AD Unit Dimensions 4 1 4 108 MM 23 9 16 598 MM 69 7 8 1775 MM 42 1 4 1073 MM 9 5 8 244 MM 5 5 8 143 MM 5 9 16 141 MM 7 5 8 194 MM 44 1 4 1124 MM 36 1 4 92...

Page 11: ...11 T_C IOM 2A Unit Dimensions Figure 2 Continued Unit Dimensional Data T SC072AD TSC090AD Unit Dimensional Data TSC102AD TSC120AD...

Page 12: ...10 Barometric Relief 3 5 Motorized Outside Air Damper 20 30 Motorized Outside Air Damper 9 14 Manual Outside Air Damper 16 26 Manual Outside Air Damper 7 12 Roof Curb 70 115 Roof Curb 32 52 Oversized...

Page 13: ...ructing a footing foundation If anchoring is required anchor the unit to the slab using hold down bolts or isola tors Isolators should be installed to minimize the transmission of vibrations into the...

Page 14: ...re 4 TSC060AD Horizontal Unit Supply Return Air Opening TSC072AD 120AD Downflow Unit Supply Return Air Openings Supply Return TSC060AD Downflow Unit Supply Return Air Opening TSC072AD 120AD Downflow U...

Page 15: ...seal Step by step curb assembly and instal lation instructions ship with each acces sory roof curb kit Follow the instructions carefully to assure proper fit up when the unit is set into place Note To...

Page 16: ...EIGHT OF THE UNIT LIFTING CHAINS CABLES OR SLINGS MAY NOT BE THE SAME LENGTH AD JUST AS NECESSARY FOR EVEN LEVEL LIFT 3 Rig the unit as shown in Figure 3 At tach adequate strength lifting slings to al...

Page 17: ...ll ductwork secure ductwork to curb Rigging the unit Set the unit onto the curb check for levelness Ensure unit to curb seal is tight and without buckles or cracks Install and connect a condensate dra...

Page 18: ...ing option refer to the following figure for proper tube positioning based on unit tonnage 4 Slide duct covers into duct openings until endward edge of the duct cover engages with the 2 retaining clip...

Page 19: ...ecuring the other side with 3 screws 4 Slide return duct cover insulation side up into supply openings until endward edge of the duct cover engages with the 2 retaining clips on the duct flanges Secur...

Page 20: ...ss panel and open the electric heater dead front panel 2 TCO A is the limit control located in the central part of the heater mounting plate and that is located on the bottom of the two heater element...

Page 21: ...drain pan back into the unit align the drain with the grommeted opening in the rear sup port panel and push until the coupling is seated in the grommet 5 Replace the front support panel by aligning t...

Page 22: ...anel the field supplied nonfused disconnect switch UCD or circuit breaker UCB Refer to the customer connection diagram that is shipped with the unit for specific termi nation points 3 Provide proper g...

Page 23: ...tput devices and the system components utilizing a DC analog input output sig nal to the unit Note Resistance in excess of 2 5 ohms per conductor can cause deviations in the accuracy of the controls b...

Page 24: ...T_C IOM 2A 24 Installation Reliatel Conventional Thermostat Field Wiring Diagrams Reliatel Refrigeration Module Reliatel Control Customer Low Voltage Routing...

Page 25: ...25 T_C IOM 2A Installation Figure 6 Typical Field Wiring Diagrams for Optional Controls ReliaTel only...

Page 26: ...e temperature averag ing Example 1 illustrates two series circuits with two sensors in each circiut wired in parallel The square of any number of re mote sensors required Example 2 illustrates three s...

Page 27: ...ap is installed and the piping is properly sized and pitched Verify that the correct size and number of filters are in place Inspect the interior of the unit for tools and debris and install all panel...

Page 28: ...ted disconnect switch as follows Black phase A to L1 Red phase B to L2 Yellow phase C to L3 Close the field supplied main power disconnect switch or cir cuit protector switch that provides the supply...

Page 29: ...of the unit this method allows the technician to cycle a component On and have up to one hour to complete the check 2 Resistance Test Mode This method can be used for start up providing a decade box...

Page 30: ...sure the amperage at the supply fan contactor and compare it with the full load amp FLA rating stamped on the motor nameplate c Calculate the theoretical BHP KW Actual Motor Amps X Motor HP KW Motor N...

Page 31: ...vels The oil level in each compressor sight glass should be 1 2 to 3 4 full when they are Off Note The scroll compressor usesTrane OIL 42 without substitution The appropriate oil charge for a 9 and 10...

Page 32: ...on Refer to the pro gramming instructions for the specific panel Verify that the Remote panel Sys tem selection switch Fan selection switch and Zone Temperature set tings for automatic operation are c...

Page 33: ...nches or 152 millimeters the resulting value represents the amount of belt deflection that corresponds to the proper belt tension 2 Set the large O ring on the belt ten sion gauge at the deflection va...

Page 34: ...5 6 7 8 4 1 4 5 1 4 3 4 4 2 4 5 1 2 5 3 4 8 4 1 2 5 1 2 B 4 4 5 6 5 1 8 7 1 8 6 1 2 9 1 8 5 3 4 7 1 4 5 8 8 8 6 3 8 8 3 4 7 3 8 10 1 8 7 8 3 4 Deflection Force N Belts Super Steel Cable Cross Small P...

Page 35: ...charge pressures each circuit superheat each circuit Record this data on an operator s main tenance log like the one shown in Table 7 If the operating pressures indicate a refrigerant shortage measure...

Page 36: ...le and the coil d spray the solution perpendicular at 90 degrees to the coil face 6 Spray the leaving airflow side of the coil first then spray the opposite side of the coil Allow the cleaning solutio...

Page 37: ...mpr Suct Disch Liquid Super Sub Temp Oil Press Press Press heat cool Oil Press Press Press heat cool Date F C Level Psig kPa Psig kPa Psig kPa F C F C Level Psig kPa Psig kPa Psig kPa F C F C ok ok lo...

Page 38: ...rating conditions appear in the test mode exit the test mode by turning the power Off at the main power disconnect switch 8 Refer to the individual component test procedures if other microelectronic c...

Page 39: ...he power to the unit is disconnected Method 1 To reset the system from the space turn the Mode selection switch at the zone sensor to the Off position After ap proximately 30 seconds turn the Mode sel...

Page 40: ...ZSM terminal 6 to respective LED terminal Refer to the Zone Sensor Module ZSM Terminal Identification table at the beginning of this section Programmable Digital Zone Sensor Test Testing serial commun...

Page 41: ...onsibility of the techni cian to recognize this hazard and use ex treme care when performing service pro cedures with the electrical power ener gized Cooling Failure 1 Cooling and heating set point sl...

Page 42: ...T_C IOM 2A 42...

Page 43: ...43 T_C IOM 2A...

Page 44: ...trane com An American Standard Company Since The Trane Company has a policy of continuous product improvement it reserves the right to change design and specifications without notice LiteratureOrderN...

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