background image

©American Standard Inc. 2004

T_C-IOM-2A

Introduction

Literature Change History

T_C-IOM-2 (March 2003)
Orginal issue TSC060 - TSC120 mod-
els.

T_C-IOM-2 (March 2004)
Added Phase Monitor

Overview of Manual

Note:
One copy of this document ships inside
the control panel of each unit and is
customer property. It must be retained
by the unit’s maintenance personnel.

This booklet describes proper installa-
tion, operation, and maintenance proce-
dures for air cooled systems. By carefully
reviewing the information within this
manual and following the instructions, the
risk of improper operation and/or compo-
nent damage will be minimized.

It is important that periodic maintenance
be performed to help assure trouble free
operation. A maintenance schedule is
provided at the end of this manual.
Should equipment failure occur, contact a
qualified service organization with quali-
fied, experienced HVAC technicians to
properly diagnose and repair this equip-
ment.

Note:
Do Not release refrigerant to the
atmosphere! If adding or removing
refrigerant is required, the service
technician must comply with all federal,
state, and local laws.

Model Number Description

All products are identified by a multiple-
character model number that precisely
identifies a particular type of unit. An ex-
planation of the alphanumeric identifica-
tion code is provided below. Its use will
enable the owner/operator, installing con-
tractors, and service engineers to define
the operation, specific components, and
other options for any specific unit.

When ordering replacement parts or re-
questing service, be sure to refer to the
specific model number and serial number
printed on the unit nameplate.

Unit Nomenclature

CAUTION

Equipment Damage From
Ultraviolet (UV) Lights!

The manufacturer does not recom-
mend field installation of ultraviolet
lights in its equipment for the in-
tended purpose of improving indoor
air quality. High intensity C-band
ultraviolet light is known to severely
damage polymer (plastic) materials
and poses a personal safety risk to
anyone exposed to the light without
proper personal protective equip-
ment. Polymer materials commonly
found in HVAC equipment that may be
susceptible include insulation on
electrical wiring, fan belts, thermal
insulation, various fasteners and
bushings. Degradation of these
materials can result in serious
damage to the equipment.

The manufacturer accepts no
responsibility for the performance or
operation of our equipment in which
ultraviolet devices were installed
outside of the manufacturer’s factory
or its approved suppliers. 

Summary of Contents for Precedent TSC060

Page 1: ...Installation Operation Maintenance Packaged Electric Electric TSC060 TSC120 50 Hz T_C IOM 2A April 2006...

Page 2: ...y a multiple character model number that precisely identifies a particular type of unit An ex planation of the alphanumeric identifica tion code is provided below Its use will enable the owner operato...

Page 3: ...ng 22 Control Power Transformer 22 Controls using 24 VAC 22 24V AC Conductors with Reliatel 23 Controls using DC Analog Input Outputs 23 Customer Low Voltage Routing 24 Typical Field Wiring for Option...

Page 4: ...Hail Guard 2 Epoxy Coated Condenser Coil 3 Epoxy Coated Condenser Coil and Hail Guard 4 CompleteCoat Condenser Coil 5 CompleteCoat Condenser Coil and Hail Guard Digit 18 Factory Installed Options Thr...

Page 5: ...control panel and is factory wired to the respec tive internal components The RTRM re ceives and interprets information from other unit modules sensors remote pan els and customer binary contacts to s...

Page 6: ...t and can be activated by opening a field supplied contact installed on the LTB If this circuit is open before the compres sor is started the compressor will not be allowed to operate Anytime this cir...

Page 7: ...an auxiliary relay rated for 1 25 amps 30 volts AC with one set of single pole double throw contacts is activated Status Inputs 4 Wires Optional The ZSM can be wired to receive four 4 operating statu...

Page 8: ...that the damage did not occur after delivery Notify the appropriate sales represen tative before installing or repairing a damaged unit Storage Take precautions to prevent condensate from forming ins...

Page 9: ...9 T_C IOM 2A Pre Installation Figure 1 Tyical Installation Clearances for Single Multible Unit Applications...

Page 10: ...OM 2A 10 Figure 2 Unit Dimensional Data TSC060AD Unit Dimensions 4 1 4 108 MM 23 9 16 598 MM 69 7 8 1775 MM 42 1 4 1073 MM 9 5 8 244 MM 5 5 8 143 MM 5 9 16 141 MM 7 5 8 194 MM 44 1 4 1124 MM 36 1 4 92...

Page 11: ...11 T_C IOM 2A Unit Dimensions Figure 2 Continued Unit Dimensional Data T SC072AD TSC090AD Unit Dimensional Data TSC102AD TSC120AD...

Page 12: ...10 Barometric Relief 3 5 Motorized Outside Air Damper 20 30 Motorized Outside Air Damper 9 14 Manual Outside Air Damper 16 26 Manual Outside Air Damper 7 12 Roof Curb 70 115 Roof Curb 32 52 Oversized...

Page 13: ...ructing a footing foundation If anchoring is required anchor the unit to the slab using hold down bolts or isola tors Isolators should be installed to minimize the transmission of vibrations into the...

Page 14: ...re 4 TSC060AD Horizontal Unit Supply Return Air Opening TSC072AD 120AD Downflow Unit Supply Return Air Openings Supply Return TSC060AD Downflow Unit Supply Return Air Opening TSC072AD 120AD Downflow U...

Page 15: ...seal Step by step curb assembly and instal lation instructions ship with each acces sory roof curb kit Follow the instructions carefully to assure proper fit up when the unit is set into place Note To...

Page 16: ...EIGHT OF THE UNIT LIFTING CHAINS CABLES OR SLINGS MAY NOT BE THE SAME LENGTH AD JUST AS NECESSARY FOR EVEN LEVEL LIFT 3 Rig the unit as shown in Figure 3 At tach adequate strength lifting slings to al...

Page 17: ...ll ductwork secure ductwork to curb Rigging the unit Set the unit onto the curb check for levelness Ensure unit to curb seal is tight and without buckles or cracks Install and connect a condensate dra...

Page 18: ...ing option refer to the following figure for proper tube positioning based on unit tonnage 4 Slide duct covers into duct openings until endward edge of the duct cover engages with the 2 retaining clip...

Page 19: ...ecuring the other side with 3 screws 4 Slide return duct cover insulation side up into supply openings until endward edge of the duct cover engages with the 2 retaining clips on the duct flanges Secur...

Page 20: ...ss panel and open the electric heater dead front panel 2 TCO A is the limit control located in the central part of the heater mounting plate and that is located on the bottom of the two heater element...

Page 21: ...drain pan back into the unit align the drain with the grommeted opening in the rear sup port panel and push until the coupling is seated in the grommet 5 Replace the front support panel by aligning t...

Page 22: ...anel the field supplied nonfused disconnect switch UCD or circuit breaker UCB Refer to the customer connection diagram that is shipped with the unit for specific termi nation points 3 Provide proper g...

Page 23: ...tput devices and the system components utilizing a DC analog input output sig nal to the unit Note Resistance in excess of 2 5 ohms per conductor can cause deviations in the accuracy of the controls b...

Page 24: ...T_C IOM 2A 24 Installation Reliatel Conventional Thermostat Field Wiring Diagrams Reliatel Refrigeration Module Reliatel Control Customer Low Voltage Routing...

Page 25: ...25 T_C IOM 2A Installation Figure 6 Typical Field Wiring Diagrams for Optional Controls ReliaTel only...

Page 26: ...e temperature averag ing Example 1 illustrates two series circuits with two sensors in each circiut wired in parallel The square of any number of re mote sensors required Example 2 illustrates three s...

Page 27: ...ap is installed and the piping is properly sized and pitched Verify that the correct size and number of filters are in place Inspect the interior of the unit for tools and debris and install all panel...

Page 28: ...ted disconnect switch as follows Black phase A to L1 Red phase B to L2 Yellow phase C to L3 Close the field supplied main power disconnect switch or cir cuit protector switch that provides the supply...

Page 29: ...of the unit this method allows the technician to cycle a component On and have up to one hour to complete the check 2 Resistance Test Mode This method can be used for start up providing a decade box...

Page 30: ...sure the amperage at the supply fan contactor and compare it with the full load amp FLA rating stamped on the motor nameplate c Calculate the theoretical BHP KW Actual Motor Amps X Motor HP KW Motor N...

Page 31: ...vels The oil level in each compressor sight glass should be 1 2 to 3 4 full when they are Off Note The scroll compressor usesTrane OIL 42 without substitution The appropriate oil charge for a 9 and 10...

Page 32: ...on Refer to the pro gramming instructions for the specific panel Verify that the Remote panel Sys tem selection switch Fan selection switch and Zone Temperature set tings for automatic operation are c...

Page 33: ...nches or 152 millimeters the resulting value represents the amount of belt deflection that corresponds to the proper belt tension 2 Set the large O ring on the belt ten sion gauge at the deflection va...

Page 34: ...5 6 7 8 4 1 4 5 1 4 3 4 4 2 4 5 1 2 5 3 4 8 4 1 2 5 1 2 B 4 4 5 6 5 1 8 7 1 8 6 1 2 9 1 8 5 3 4 7 1 4 5 8 8 8 6 3 8 8 3 4 7 3 8 10 1 8 7 8 3 4 Deflection Force N Belts Super Steel Cable Cross Small P...

Page 35: ...charge pressures each circuit superheat each circuit Record this data on an operator s main tenance log like the one shown in Table 7 If the operating pressures indicate a refrigerant shortage measure...

Page 36: ...le and the coil d spray the solution perpendicular at 90 degrees to the coil face 6 Spray the leaving airflow side of the coil first then spray the opposite side of the coil Allow the cleaning solutio...

Page 37: ...mpr Suct Disch Liquid Super Sub Temp Oil Press Press Press heat cool Oil Press Press Press heat cool Date F C Level Psig kPa Psig kPa Psig kPa F C F C Level Psig kPa Psig kPa Psig kPa F C F C ok ok lo...

Page 38: ...rating conditions appear in the test mode exit the test mode by turning the power Off at the main power disconnect switch 8 Refer to the individual component test procedures if other microelectronic c...

Page 39: ...he power to the unit is disconnected Method 1 To reset the system from the space turn the Mode selection switch at the zone sensor to the Off position After ap proximately 30 seconds turn the Mode sel...

Page 40: ...ZSM terminal 6 to respective LED terminal Refer to the Zone Sensor Module ZSM Terminal Identification table at the beginning of this section Programmable Digital Zone Sensor Test Testing serial commun...

Page 41: ...onsibility of the techni cian to recognize this hazard and use ex treme care when performing service pro cedures with the electrical power ener gized Cooling Failure 1 Cooling and heating set point sl...

Page 42: ...T_C IOM 2A 42...

Page 43: ...43 T_C IOM 2A...

Page 44: ...trane com An American Standard Company Since The Trane Company has a policy of continuous product improvement it reserves the right to change design and specifications without notice LiteratureOrderN...

Reviews: