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MUA-SVX004B-EN

15

Installation

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ntt:: Installation must conform with local building codes, or in the absence of local codes,

with the latest edition of the National Fuel Gas Code ANSI Z223.1 (NFPA 54).

A heat loss study and a complete layout of the system should be made first.

When locating the unit in its permanent location, make certain that the roof is capable of
carrying the additional load of the equipment. Check the net weights from the engineering
data.

Make certain that clearances are provided for service, minimum clearance to combustible
material and to venting cap. See below for this information. Service clearance information is
given in the engineering data in

Figure 1, p. 9

,

Figure 2, p. 10

, and

Figure 6, p. 16

. Clearances

around secondary air must be unobstructed.

If the unit is installed downstream of refrigeration coils, condensate will form and collect in
the bottom of the heater. Drain connections are provided to dispose of this condensate from
the unit. Connect drain pipes to dispose of this condensate where necessary.

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ntt:: Ducts which are outdoors must be insulated and sealed to prevent water from

entering either furnace or building through duct (see section on duct and drain
specifications).

Ducts connected to duct furnaces shall have removable access panels on both upstream and
downstream sides of the unit. These openings shall be accessible when the unit is installed in
service, and shall be of such size that smoke or reflected light may be observed inside the
casing to indicate the presence of leaks in the heating element. The covers for the openings
shall be attached in such a manner as to prevent leaks.

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ntt:: If a duct furnace is connected to a return air duct or any other inlet air restriction,

the appliance shall be installed on the positive pressure side of the air-circulating
blower.

Atmospheres containing solvents or chlorinated hydrocarbons will produce corrosive acids
when coming in contact with the flames. This will greatly reduce the life of the gas duct
furnace and may void the warranty. Avoid such areas.

Clearances

Minimum clearances are shown in

Figure 1, p. 9

,

Figure 2, p. 10

, and

Figure 6, p. 16

, as well as

from the data in Tables 1 and 2 in the

“Specifications,” p. 9

section. It is important that

clearances be maintained for servicing the unit (refer to

Figure 1, p. 9

and

Figure 2, p. 10

for

clearances necessary to pull out the burner drawer for servicing), and that minimum clearances
are provided from combustible material and from the venting cap/top of unit. Clearances around
the outside air hood must be unobstructed.

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Summary of Contents for GRAA

Page 1: ...properly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tag...

Page 2: ...ble refrigerant practices are important to the environment our customers and the air conditioning industry All technicians who handle refrigerants must be certified The Federal Clean Air Act Section 6...

Page 3: ...el le ec ct tr ri ic ca al l c co on nt ta ac ct t a ar rc c o or r f fl la as sh h t te ec ch hn ni ic ci ia an ns s M MU US ST T p pu ut t o on n a al ll l P PP PE E i in n a ac cc co or rd da an n...

Page 4: ...n 15 Clearances 15 Venting 17 Field Installation Instructions 18 Duct Specifications 20 Gas Connections 21 Electrical Connections 25 Operation 26 General Information 26 Controls 28 Operating High Limi...

Page 5: ...t 35 Pilot Adjustment 36 Gas Input Adjustment 37 Meter Method of Checking Input 37 Manifold Pressure Method of Checking Input 37 Start Up 38 Starting Unit In Heating Mode 38 Final Checkout 38 Maintena...

Page 6: ...atus required to perform emergency service or annual periodic maintenance to this equipment Rigging Rig the unit using either belt or cable slings Use spreader bar to protect the top of the unit when...

Page 7: ...n containers in the vicinity of this appliance is hazardous If you smell gas Do not touch electrical switches Extinguish any open flames Immediately call your gas supplier Failure to comply with the g...

Page 8: ...ctor and air shutters All internal and external jacket parts are fabricated from galvanized steel Stainless steel heat exchangers burners and flue collectors are optional An optional 321 or 409 stainl...

Page 9: ...16 23 1 2 1 2 835 1 2 465 546 406 640 597 767 23 13 16 20 43 7 8 23 1 2 16 25 3 16 26 1 4 41 3 16 1 2 1 2 1114 605 597 406 640 667 1046 25 43 7 8 29 5 16 23 1 2 16 25 3 16 34 1 2 41 3 16 3 4 1114 745...

Page 10: ...lectrical Connections Anchor Hole Location 5 8 16 Typ A 10 1 8 257 B Opening Typ Anchor Hole Location 13 16 21 Typ Gas Connection 8 3 4 222 F 26 660 31 1 4 794 C L 39 991 19 483 Opening K 1 1 8 29 Fla...

Page 11: ...20 60 2 7 1 8 1 2 1 2 253 364 29 3 23 4 0 583 1 748 11 33 0 50 181 165 115 150 150 000 120 000 80 1 852 5 556 20 60 2 11 1 4 1 2 1 2 304 415 43 9 35 1 0 874 2 622 11 33 0 50 286 188 138 200 200 000 1...

Page 12: ...size based on heat loss of the building to be heated Select temperature rise desired Based on temperature rise the horizontal line intersects heater temperature vs CFM curve Follow vertical line down...

Page 13: ...be heated Select temperature rise desired Based on temperature rise the horizontal line intersects heater temperature vs CFM curve Follow vertical line down to select CFM For pressure drop selection...

Page 14: ...t is not factory furnished and must be built on the job by the installer and a damper placed therein if required Use of Bypass Curves The width of the by pass for CFM in excess of that provided throug...

Page 15: ...sealed to prevent water from entering either furnace or building through duct see section on duct and drain specifications Ducts connected to duct furnaces shall have removable access panels on both u...

Page 16: ...rk Natural or Power Vent Furnace Air Flow 5 16 8 18 457 18 457 36 914 36 914 Clearance For Drawer Pul out 18 457 5 16 8 Typ Power Vent Units required 36 clearance above top of unit See Figure 1 p 9 an...

Page 17: ...v vi is si io on ns s o of f l lo oc ca al l b bu ui il ld di in ng g c co od de es s V Ve en nt ti in ng g i is s a an n i in nt te eg gr ra al l p pa ar rt t o of f t th he e u un ni it t a an nd d...

Page 18: ...h combustion air inlet and flue products outlet located in the louvered side access panel Never locate these units in an area where the flue products outlet may be directed at any fresh air vents See...

Page 19: ...MUA SVX004B EN 19 Figure 10 Power Venter Discharge Location 3 V Ve en nt ti in ng g...

Page 20: ...s Be sure to properly seal to avoid any air leakage see Figure 1 p 9 and Figure 2 p 10 Ductwork connected to duct furnaces should have removable access panels on both the upstream and downstream sides...

Page 21: ...i in n d da am ma ag ge e t to o t th he e u un ni it t g ga as s v va al lv ve e a an nd d c ca au us se e a a f fi ir re e h ha az za ar rd d w wh hi ic ch h c co ou ul ld d r re es su ul lt t i in...

Page 22: ...atural Gas Cu Ft Cu Ft Per Hour of Gas to Unit cfh Unit Kilowatt N No ot te e Contact your natural gas supplier for the Btu Cu Ft content of natural gas in your area This may be higher or lower than t...

Page 23: ...n 30 in 50 20 10 40 60 70 80 90 Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0 5 psig 3 5 kPa or Less and a Pressure Drop of 0 5 Inch Water Column 124 4 Pa Based on a 0...

Page 24: ...ocal codes before installing 1 2 pipe For natural gas cu ft hr Input Rate of Unit Btu Value of Gas For propane gas Multiply the Cu Ft Hr obtained in the note above by 0 633 before entering chart G Ga...

Page 25: ...gram refer to this wiring diagram for all electrical connections to the unit All electrical connections must conform to the latest edition of ANSI NFPA No 70 National Electrical Code and applicable lo...

Page 26: ...than 14 inches WC 3 5 kPa a step down pressure regulator must be installed ahead of the gas valve For LP propane gas the gas pressure supplied should not exceed 14 inches WC 3 5 kPa The controls are...

Page 27: ...w Fire 1 1 inch WC 0 27 kPa 3 8 inch WC 0 95 kPa Modulating Application High Fire 3 5 inch WC 0 87 kPa 10 0 inch WC 2 49 kPa Modulating Application Low Fire 0 9 inch WC 0 22 kPa 3 5 inch WC 0 87 kPa M...

Page 28: ...to insure its function When the temperature reaches the limit set point all heat is shutoff The limit control has a built in auto reset that comes on when the equipment is sufficiently cooled down Ref...

Page 29: ...Main burners are lit at 50 percent of unit s rated input 7 The fan time delay relay optional allows the heat exchanger to come up to operating temperature At this time the fan time delay closes and a...

Page 30: ...voltage This working voltage determines the position of the modulating valve With no voltage applied to the valve the valve will be full open and full fire will occur As increasing voltage is applied...

Page 31: ...ermostat setting The fan time delay relay allows the unit to fire for a period of 60 seconds before fan operation It also allows the fan to operate for 120 seconds after burner shutdown Constant Fan O...

Page 32: ...i in nj ju ur ry y a an nd d p pr ro op pe er rt ty y d da am ma ag ge e A A u un ni it t s sh ho ou ul ld d n ne ev ve er r b be e a al ll lo ow we ed d t to o c cy yc cl le e o on n t th he e p pr...

Page 33: ...ently attached to the unit for the pilot system supplied with the unit To set the intermittent pilot ignition system in operation proceed as follows 1 Turn on the main manual valve and pilot valve 2 T...

Page 34: ...7kPA 10 inch WC 2 49 kPA HIGH TEMP RISE FURNACE 30 90 F STD TEMP RISE FURNACE 20 60 F NOT AVAILABLE FT3 HR ORIFICE DRILL FT3 HR ORIFICE DRILL FT3 HR ORIFICE DRILL FT3 HR ORIFICE DRILL FT3 HR ORIFICE D...

Page 35: ...primary air flow to the burners Turn the friction locked manually rotated air shutters clockwise to close or counterclockwise to open For correct air adjustment close the air shutter until yellow tips...

Page 36: ...t firing remove the pilot adjustment cap 2 Adjust the pilot screw to provide properly sized flame 3 A proper pilot flame is a soft steady flame that envelopes 3 8 to 1 2 inch 9 5 to 12 7 mm of the fla...

Page 37: ...of the gas from the local utility This should be in BTU per cubic foot MJ m3 2 Determine the cubic feet per minute of the gas as shown in the following example The rating plate input should be taken f...

Page 38: ...l le ec ct tr ri ic c p po ow we er r i in nc cl lu ud di in ng g r re em mo ot te e d di is sc co on nn ne ec ct ts s b be ef fo or re e s se er rv vi ic ci in ng g F Fo ol ll lo ow w p pr ro op pe e...

Page 39: ...ter to that tapping Turn the manual valve on to apply pressure to the combination control Note the pressure reading on the manometer then turn the valve off A loss of pressure indicates a leak If a le...

Page 40: ...at te er ri ia al ls s c co ou ul ld d c ca au us se e a a f fi ir re e w wh hi ic ch h c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i in nj ju ur ry y o or...

Page 41: ...MUA SVX004B EN 41 Figure 16 Natural Vent Duct Furnace Figure 17 Power Vent Duct Furnace M Ma ai in nt te en na an nc ce e...

Page 42: ...3 Reset manifold pressure Refer to operation 4 Supply piping is inadequately sized Refer to installation 5 Clean pilot orifice Refer to operation Pilot will not light or will not stay lit 1 Main gas o...

Page 43: ...plier for proper orifice size and replace Refer to operation Flame pops back Excessive primary air 1 Close air shutter Refer to Operation 2 Check with local gas supplier for proper orifice size and re...

Page 44: ...tat heat anticipation for longer cycles Refer to operation 3 Check for proper air supply across heat exchanger 4 Relocate thermostat Do not mount thermostat on unit Not enough heat 1 Incorrect gas inp...

Page 45: ...power venter motor 3 Clean power venter wheel blade 4 Realign power venter wheel Power venter will not run 1 Loose wiring 2 Defective motor overload protector or defective motor 3 Defective power vent...

Page 46: ...lled controls been installed Do you understand all the controls on this equipment If not contact your wholesaler or rep BLOWER GAS HEATING With power and gas off Make certain all packing has been remo...

Page 47: ...MUA SVX004B EN 47 N No ot te es s...

Page 48: ...For more information please visit trane com or tranetechnologies com Trane has a policy of continuous product and product data improvements and reserves the right to change design and specifications w...

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