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Trane FD145CLFR000D Series, Installation Operation & Maintenance, Page: 1 / 28

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Contents

A. Duct Support Installation

3

B. Application Information

3

C. Door Operation

4

D. Installation Guidelines

5

Upflow Furnace and Upflow Air Handler Installation

5

Downflow Air Handler Installation

5

Downflow Furnace Installation

6

Side Return Furnace Installation

7

E. Electrical Connections

8

Electrical Connections to a COM Sys Air Handler in
Conventional 24 V Mode

10

Electrical Connections to a COM Sys Air Handler

11

Electrical Connections to a COM Sys Furnace
in 24 V Mode

12

Electrical Connections to a COM Sys Furnace

13

Electrical Connections to an Oil Furnace

14

Electrical Connections for Dual Whole House
Air Cleaners

15

F. Air Cleaner Operation

17

G. SET-UP Mode

17

Installer Set-Up Mode

17

Pre-Filter Setting

17

Cell Cleaning Setting

18

Field Charger Power Level

18

Field Charger Power Level Setting

18

H. Maintenance

18

Cleaning

18

I.

Outline Drawings

23

J. Pressure Drop Information

26

Whole House Air Cleaner

ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES

IMPORTANT —

This Document is 

customer property

 and is to remain with this unit.

Please return to service information pack upon completion of work.

Installation
Operation
Maintenance

Upflow Furnace
Models

*FD145CLFR000D
*FD175CLFR000D
*FD210CLFR000D
*FD245CLFR000D

▲

WARNING

!

This information is for use by individuals having adequate
backgrounds of electrical and mechanical experience. Any
attempt to repair a central air conditioning product may
result in personal injury and/or property damage. The
manufacturer or seller cannot be responsible for the
interpretation of this information, nor can it assume any
liability in connection with its use.

Downflow Furnace
Models

*FD14DCLFR000D
*FD17DCLFR000D
*FD21DCLFR000D
*FD24DCLFR000D

Air Handler
Models

*FD175CLAH000D
*FD215CLAH000D
*FD235CLAH000D
*FD260CLAH000D

▲

WARNING

!

RISK OF ELECTRIC SHOCK: These servicing instructions
are for use by qualified personnel only. To reduce the risk
of electric shock, do not perform any servicing other than
that contained in these operating instructions unless you
are qualified to do so.

50 Hz Air Handler
Models

*FD215CLAH005D
*FD235CLAH005D
*FD260CLAH005D
* 

May be "A" or "T"

© Trane 2011

18- HE53D1- 11

Summary of Contents for FD145CLFR000D Series

Page 1: ...NAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installation Operation Maintenance Upflow Furnace Models FD145CLFR000D FD175CLFR000D FD210CLFR000D FD245CLFR000D WARNING This information is for use by individuals having adequate backgrounds of electrical and mechanical experience...

Page 2: ...ction cells in the shipping box Check carefully for any shipping damage This must be reported to and claims made against the transportation company immediately Check to be sure all major components are in the unit Any missing parts should be reported to your supplier at once and replaced with authorized parts only NOTE International 50 Hz Timings Due to differences in electrical systems outside th...

Page 3: ...the air cleaner to air handler furnace or ductwork please keep screws out of the circled areas The door attaches to the slots in these locations Figure 7 Avoiding Screw Interference Furnace or air handler Air Cleaner Return Air Air cleaner cabinet must align with furnace or air handler cabinet to prevent air cleaner cabinet deflection Joist or Rafter Supply Coil Furnace R A Duct Air Cleaner Return...

Page 4: ...Seal all joints in the return air system to prevent dust from entering the air stream NOTE Do NOT use a silicon based sealant This causes a coating on the FIELD CHARGER pins that will decrease the efficiency of the air cleaner Figure 8 Airflow Direction Airflow Direction Arrow Select a location that meets the following 1 The face of the cell must be at a right angle to the air stream 2 Allow a min...

Page 5: ...or to remove it from the cabinet See Door Operation Section C Remove the PRE FILTER FIELD CHARGER and both COL LECTION CELLS Set the components aside until the cabinet is installed and the indoor unit is in place 2 Install the self adhesive gasket material on the side of the air cleaner cabinet flange that will mate with the indoor unit This flange has a double set of holes See Figure 16 3 On a pr...

Page 6: ...flange has a double set of holes See Figure 16 UPFLOW AIR HANDLER APPLICATIONS ONLY 9 Position the baffle onto the air cleaner as indi cated in Figure 17 The baffle should be posi tioned on the leaving air side of the air cleaner cabinet opposite the power door Ensure that the bracket is located correctly inside the air cleaner enclosure so that the baffle or screws do not interfere with the filte...

Page 7: ...nents aside until the cabinet is installed and the indoor unit is in place 2 Install the self adhesive gasket material on the side of the air cleaner cabinet flange that will mate with the indoor unit This flange has a double set of holes See Figure 21 3 On a protective pad lay the indoor unit on its side Position the furnace with the return air side of the cabinet facing up 4 Align the bottom of ...

Page 8: ...led NOTE For non Trane American Standard Heating Air Conditioning systems order a 120 VAC to 24 VAC transformer KIT BAYTRANS12024 to provide 24 volt power only to the air cleaner Access to 120 VAC outlet is required Connect the power control wiring per Figures 22 22A NOTE Trane American Standard Heating Air Conditioning Communicating Furnaces require KIT BAYACCECOMM101 NOTE Wiring diagrams for the...

Page 9: ...ed with the Electronic Air Cleaner in the Furnace or Air Handler Figure 22A Wiring Diagram for 24 V Mode NOTE The Black wire must be con nected to chassis ground to ensure proper operation The represents an alpha character BAYTRANS12024 Transformer BLUE GREEN Furnace Air Handler BROWN Dataline Indoor Unit 24 V Terminal Strip WHITE RED BLUE GREEN WHITE 24 V Common Fan Signal Furnace Heating Signal ...

Page 10: ...ower going into the air handler 2 On the communicating systems air handler remove the blower access panel 3 Remove the communicating control box cover 4 Locate the red jumper wire which is attached from EAC to R on the Communicating Systems PCB Confirm it is connected If there is not a jumper wire installed then one must be installed in this location in order for the air cleaner to function proper...

Page 11: ...SCONNECT POWER BEFORE SERVICING COULD RESULT IN DEATH OR SERIOUS INJURY ELECTRICAL CONNECTIONS TO A STANDARD 24 VOLT AIR HANDLER Field wiring O R B YI W1 YO Y2 BK G W2 W3 In Out O R B YI W1 YO G W2 W3 For use with Whole House Air Cleaner RED BLUE GREEN BLACK GRD Air Cleaner Plug BROWN Future Use Power Control Wiring Cable and Plug Unused WHITE For use with Whole House Air Cleaner RED BLUE GREEN BL...

Page 12: ...wire from the air cleaner wire harness to earth ground by attaching the wire to a grounded screw that is connected to the metal air handler chassis or control plate assembly 7 The Green and White wires on the air cleaner wiring harness are unused in this application and should be insulated separately 8 Replace the blower access panel 9 Reconnect electrical power to the air handler 10 Check air cle...

Page 13: ...ick connect terminal to the blue wire and the green wire 9 Attach the blue wire from the air cleaner wiring harness to the open tab on the piggyback terminal supplied in the BAYACCECOMM101 Attach piggyback terminal to the 35VA transformer terminal C Common 10 Insert the 12 blue stripped wire under the terminal strip screw marked B C on the IFC control board If the applica tion also includes an out...

Page 14: ...th the air cleaner onto the IFC platform where the 35VA transformer was previously located Use the sheet metal screws supplied with the air cleaner to mount the 50VA transformer Reconnect the 115V and 24V wires that were connected to the 35VA transformer onto the 50 VA transformer 6 Connect Red stripped wire to R terminal on the furnace control board 7 Connect Blue stripped wire to B terminal on t...

Page 15: ...nd RH together Oil burner primary TT contacts must be isolated using field supplied relay RLY00925 or equivalent NOTE 3 The black wire Bk from ACCE unit must be connected to chassis ground to ensure proper operation R1 R1 THERMOSTAT AIR CLEANER AIR CLEANER VARIABLE SPEED OIL FURNACE TO AIR CLEANER OIL BURNER PRIMARY NOTE 3 NOTE 2 NOTE 2 NOTE 1 Y Y1 Y Y2 R RC R RC G W1 B RH G W1 BCC T T R O BR G W ...

Page 16: ...dditional air cleaner added See the wiring diagrams for information on how to attach the wires in a two whole house air cleaner system The figure on the top of page 16 shows the wiring hookup for two whole house air cleaners attached to a furnace in conventional 24 V mode The figure on the bottom of page 16 shows the wiring hookup for two whole house air cleaners attached to a furnace in communica...

Page 17: ...ems 17 Installer s Guide FIELD SUPPLIED 50 VA TRANSFORMER FIELD SUPPLIED 75 VA TRANSFORMER ELECTRICAL CONNECTIONS FOR DUAL WHOLE HOUSE AIR CLEANERS AND FURNACE IN CONVENTIONAL 24V MODE ELECTRICAL CONNECTIONS FOR DUAL WHOLE HOUSE AIR CLEANER AND FURNACE IN COMMUNICATING MODE ...

Page 18: ...D CHARGER in the SET UP mode NOTE There is a 10 12 minute delay after the indoor fan operates before the air cleaner starts to operate each time the power to the air cleaner is turned off on This can be bypassed by going into and then out of the SET UP mode G SET UP MODE A combination of RED YELLOW and GREEN LED s are used to indicate the following settings See Figure 25 The three GREEN LED s are ...

Page 19: ...ervice professional CLEANING Cleaning Instructions The air cleaner utilizes a PRE FILTER and COLLECTION CELLS The purpose of the PRE FILTER is to capture large particles before they enter the COLLECTION CELLS which allows the collection cells to work more efficiently 1 Turn the air conditioning system off at the Comfort Control thermostat WARNING High Voltage is present within the air cleaner for ...

Page 20: ...of the PRE FILTER After vacuuming the entire PRE FILTER using even strokes going in one direction repeat the process using even strokes going in the opposite direction as shown in Figure 33 NOTE Do NOT replace the plastic PRE FILTER with a metal type PRE FILTER A metal PRE FILTER will cause reduction in efficiency and potential failure of the electronics in the air cleaner COLLECTION CELLS The cle...

Page 21: ...TER into the air cleaner Ensure that the AIRFLOW indicator arrow on the PREFILTER is pointing in the same direction as the AIRFLOW indicator arrow on the air cleaner cabinet as shown in Figure 35 2 Reinstall the COLLECTION CELLS into the air cleaner Ensure the handles on both of the COLLECTION CELLS are folded flat as shown in Figure 36 Handles Fold Flat 3 Replace the power door onto the air clean...

Page 22: ... Cell Identification Alternate Cleaning option for homeowners with 200 or 200 1 COLLECTION CELLS ONLY Vacuuming the PRE FILTER and COLLECTION CELLS restores them to a high efficiency However some environmental conditions like tobacco smoke cause the COLLECTION CELLS to need to be washed with water Washing the COLLECTION CELLS is acceptable ONLY if the COLLECTION CELL has a 200 200 1 embossed or wr...

Page 23: ... RESET key until the PRE FILTER LED turns off 1 to 2 seconds To reset the Collection Cell timer at the Comfort Control select Filter 2 Change Reminder then press the More key to access the filter timer value and then press the Reset key To reset the Collection Cell timer at the air cleaner press and hold the RESET key until the COLLECTION CELL LED turns off 1 to 2 seconds If two air cleaners are c...

Page 24: ... A B 27 24 13 16 Front of Cabinet Side View OUTLINE DRAWING FOR UPFLOW FURNACES Dimensions all dimensions in inches 2 8 I OUTLINE DRAWINGS UPFLOW FURNACE MODEL NUMBERS ifD Air Cleaner A B multiple piece cabinet B one piece cabinet FD145CLFR000D 14 5 11 9 12 FD175CLFR000D 17 5 14 9 15 FD210CLFR000D 21 0 18 4 18 5 FD245CLFR000D 24 5 21 9 22 May be A or T ...

Page 25: ...Side View 21 CABINET DEPTH ADD DOOR DEPTH FOR TOTAL Dimensions all dimensions in inches 2 8 OUTLINE DRAWING FOR DOWNFLOW FURNACES DOWNFLOW FURNACE MODEL NUMBERS ifD Air Cleaner A B multiple piece cabinet B one piece cabinet FD14DCLFR000D 14 5 11 9 12 FD17DCLFR000D 17 5 14 9 15 FD21DCLFR000D 21 0 18 4 18 5 FD24DCLFR000D 24 5 21 9 22 May be A or T ...

Page 26: ...TH CABINET ADD DOOR DEPTH FOR TOTAL Front of Cabinet Side View OUTLINE DRAWING FOR AIR HANDLERS AIR HANDLER MODEL NUMBERS ifD Air Cleaner A B multiple piece cabinet B one piece cabinet FD175CLAH000D 17 5 14 9 15 FD215CLAH000D TFD215CLAH005D 21 5 18 9 19 FD235CLAH000D TFD235CLAH005D 23 5 20 9 21 FD260CLAH000D TFD260CLAH005D 26 0 23 4 23 5 May be A or T ...

Page 27: ... 0 20 0 24 0 29 0 34 FD245CLFR000D 0 03 0 04 0 06 0 09 0 12 0 15 0 19 0 22 0 26 FD14DCLFR000D 0 09 0 16 0 24 0 34 0 46 FD17DCLFR000D 0 07 0 11 0 18 0 25 0 33 0 42 FD21DCLFR000D 0 05 0 09 0 13 0 18 0 23 0 29 0 37 FD24DCLFR000D 0 04 0 07 0 11 0 14 0 19 0 24 0 30 0 36 0 43 FD175CLAH000D 0 07 0 11 0 18 0 25 0 33 FD215CLAH000D TFD215CLAH005D 0 04 0 08 0 12 0 17 0 24 FD235CLAH000D TFD235CLAH005D 0 06 0 ...

Page 28: ...tinuous product and product data improvement and reserves the right to change design and specifications without notice Trane 6200 Troup Hwy Tyler TX 75707 For more information contact your local dealer distributor 07 11 Installer s Guide ...

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