Trane *DC040C924 Installer'S Manual Download Page 6

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18-CD19D5-10

Installer’s Guide

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FURNACE

FRONT

A (width)

B (depth)

C

D

3

CASED COIL CONNECTION

BRACKET FOR DOWNFLOW

FURNACE IN HORIZONTAL

DOWNFLOW ONLY

4

5

UPFLO

W

FURNA

CE

CASED

COIL

SCREWS

(BOTH SIDES)

STANDOFFS

(BOTH SIDES)

STANDOFFS (4)

DRILL SCREWS (4)

FOR VERTICAL

INSTALLATIONS:

1

UPFLOW/
HORIZONTAL
SHOWN

DOWNFLOW INSTALLATIONS

WARNING

!

Do not install the furnace directly on carpeting, tile or other
combustible material other than wood flooring.  For vertical
downflow application, subbase (BAYBASE205) must be used
between the furnace and combustible flooring.  When the
downflow furnace is installed vertically with a cased coil, a
subbase is not required.

HORIZONTAL INSTALLATION

The coil and furnace must be fully supported when used in the
horizontal position. It is always recommended that an auxiliary
drain pan be installed under a horizontally installed evaporator
coil or 90% gas furnace. Connect the auxiliary drain line to a
separate drain line (no trap is needed in this line).

Three brackets (with screws) are included with downflow
furnaces for installation to stabilize and secure the furnace and
TXC cased coil in the horizontal position.  See Figure 4.  The
coil is placed downstream of the furnace, with the apex of the coil
pointing in the direction of the airflow for horizontal installa-
tion
.  The cased coil is secured to the furnace and both the
furnace and the cased coil must be properly supported.  The
brackets mount using the rear screws on the coil case and use
the screws provided to secure the bracket to the furnace.  The
remaining bracket is placed as close to center as possible
(horizontally) between the coil case front and the furnace bottom
channel (for downflow/horizontal furnace).  Use four of the
screws provided to secure the bracket. The upflow furnace,
converted to horizontal, aligns and attaches the TXC coil as in
Figure 1. However, the coil requires additional support.

TABLE 1

CABINET

WIDTH

RETURN

DUCT WIDTH

FLOOR OPENING PLENUM OPENING

"A"

"B"

"C"

"D"

14-1/2"

13-1/4"

13-5/8"

20-1/8"

12-5/8"

19-3/8"

17-1/2"

16-1/4"

16-5/8"

20-1/8"

15-5/8"

19-3/8"

21"

19-3/4"

20-1/8"

20-1/8"

19-1/8"

19-3/8"

24-1/2"

23-1/4"

23-5/8"

20-1/8"

22-5/8"

19-3/8"

Required floor opening:  (DOWNFLOW)

See Figure 3 and Table 1

The furnace may be installed in an attic or crawl space in the
horizontal position by placing the furnace on the left side (as
viewed from the front in the vertical position).  The horizontal
furnace installation in an attic should be on a service platform
large enough to allow for proper clearances on all sides and
service access to the front of the furnace (See Outline Drawings).
Line contact is only permissible between lines formed by
intersections of the top and two sides of the furnace casing and
building joists, studs, or framing.

The furnace may be placed horizontally in a crawl space on a pad
or other noncombustible material which will raise the unit for
sufficient protection from moisture. The furnace must be
supported at both ends and the middle when installed
horizontally.  The furnace must also be elevated approxi-
mately 4-6 inches to allow clearance for the condensate
drain to exit the cabinet in the horizontal position.

The horizontal furnace may also be suspended from the joists
using 3/8" all-thread rods with pieces of angle iron underneath
the furnace to form a hanging rack at both ends and the mid-
point.  The rods need to be of sufficient length to allow for proper
clearances from combustible materials.  The angle iron needs to
be at least 32" in length to allow for access to service panels.

The upflow furnace, converted to horizontal, aligns and attaches
the TXC coil to the same flanges used in vertical.  The coil needs
to have additional support.

Summary of Contents for *DC040C924

Page 1: ...LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide UC100C948 UC100C960 UC120C...

Page 2: ...dicates a potentially hazardous situation which if not avoided could result in death or serious injury c CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or...

Page 3: ...tion of the heat exchanger WARNING These furnaces are not approved or intended for installation in manufactured mobile housing trailers or recreational vehicles Failure to follow this warning could re...

Page 4: ...B C D UC040C924 UC060C936 UC080C942 17 1 2 2 1 4 16 1 4 16 UC100C948 21 2 1 2 19 3 4 19 1 2 UC100C960 UC120C960 24 1 2 2 15 16 23 1 4 23 First letter may be A or T From Dwg 21C340386 Rev 7 UC C OUTLI...

Page 5: ...D DC040C924 DC060C936 DC080C942 17 1 2 2 1 4 16 1 4 16 DC100C948 21 2 1 2 19 3 4 19 1 2 DC120C960 24 1 2 2 15 16 23 1 4 23 First letter may be A or T From Dwg 21C340462 Rev 7 DC C DOWNFLOW HORIZONTAL...

Page 6: ...of the coil pointing in the direction of the airflow for horizontal installa tion The cased coil is secured to the furnace and both the furnace and the cased coil must be properly supported The bracke...

Page 7: ...manent openings one commencing within 12 inches of the top and one commenc ing within 12 inches of the bottom of the enclosure The openings shall communicate directly or by ducts with the outdoors or...

Page 8: ...the return air ducts under the floor or through the attic Such design permits the installation of air return remote from the living area i e central hall When the furnace is installed so that the supp...

Page 9: ...provides information for installation of the filter retaining brackets shipped with downflow furnaces TABLE 4 MODELS NUMBERS CABINET WIDTH FILTER QTY SIZE UC040C924 UC060C936 UC080C942 17 1 2 1 17 X 2...

Page 10: ...rbon monoxide poisoning or death The following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the ventin...

Page 11: ...E ALLOWABLE TEMPERATURE MARKING F891 CELLULAR CORE 158 ASTM F891 D2665 DWV PIPE 158 ASTM D2665 D1785 SCH 40 80 120 158 ASTM D1785 D2241 SDR SERIES 158 ASTM D2241 CPVC ASTM STANDARD PIPE TYPE ALLOWABLE...

Page 12: ...Cure time varies according to fit temperature and humidity NOTE Follow venting instructions carefully when using PVC cement IMPORTANT All joints must be water tight Flue condensate is somewhat acidic...

Page 13: ...CONDENSATE TRAP FOR VENT PIPE MUST BE A MINIMUM OF 6 INCHES IN HEIGHT B CONDENSATE TRAP FOR VENT AND INLET PIPE MUST BE CONNECTED INTO A CONDENSATE DRAIN PUMP AN OPEN OR VENTED DRAIN OR IT CAN BE CONN...

Page 14: ...l application may be right side drain by removing the drain lines and rotating the trap from left to right reconnecting the lines and running 1 2 CPVC pipe from the trap to the right side knock out ju...

Page 15: ...olled heat tape is required Typical sources of UL listed heat tapes are W W Granger Inc Wintergard Plus Series McMaster Carr Supply Co 3554 Series or your equipment supplier The condensate drain may b...

Page 16: ...the flue gas may have a detrimental effect on some building materi als This can be avoided by using the roof or chimney venting option When wall venting is used on any surface that can be affected by...

Page 17: ...flex type insulation VENTING THROUGH ROOF SECURE STAINLESS STEEL VENT CAP TO COUPLING WITH THREE STAINLESS STEEL SCREWS CLEARANCE HOLES DRILLED THROUGH COUPLING FOR SCREWS MUST BE LARGER THAN SCREW DI...

Page 18: ...ate such as Type 29 4C MUST be used throughout These fittings and fitting accessories are to be supplied locally DIRECTION OF STAINLESS STEEL FITTING All stainless steel fitting must be installed with...

Page 19: ...DIAGRAM FOR SINGLE STAGE HEATING COOLING OUTDOOR SECTION WITHOUT TRANSFORMER From Dwg 21B340387 Rev 1 From Dwg 21B340388 Rev 1 TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SEE N...

Page 20: ...determine the dial rating of the meter for one revolution 3 Match the Sec column in the gas flow in cfh Table 10 with the time clocked 4 Read the Flow column opposite the number of seconds clocked 5 U...

Page 21: ...MAY BE FROM EITHER SIDE Typical upflow furnace shown in horizontal AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF z l UPFLOW MAY BE LEFT OR RIGHT HAND GAS PIPING THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT O...

Page 22: ...e complete cycle as outlined below Turn on the main electrical supply and set the thermostat above the indicated temperature The ignitor will automatically heat then the gas valve is energized to perm...

Page 23: ...on of the limit switches set the thermo stat to a temperature higher than the indicated temperature to bring on the gas valve Restrict the airflow by blocking the return air disconnecting the indoor b...

Page 24: ...ssure switch contacts will open and the gas valve will close to shut the unit down 6 CONDENSATE DRAIN BLOCKAGE If the condensate drain is blocked either by debris im proper draining or by freezing con...

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