Trane *DC040C924 Installer'S Manual Download Page 23

18-CD19D5-10

23

Installer’s Guide

To shut off.

For complete shutdown: Flip the switch on the main gas valve to
the “OFF” position (See Figures 32 & 33).  Disconnect the
electrical supply to the unit.

CAUTION

!

If this is done during the cold weather months, provisions
must be taken to prevent freeze-up of all water pipes and water
receptacles.  Failure to follow this warning could result in
property damage.

Whenever your house is to be vacant, arrange to have
someone inspect your house for proper temperature.
This is very important during freezing weather.  If for
any reason your furnace should fail to operate damage
could result, such as frozen water pipes.

SEQUENCE OF OPERATION

Thermostat call for heat

R and W thermostat contacts close signaling the control module
to run its self-check routine.  After the control module has
verified that the pressure switch contacts are open and the limit
switch(es) contacts are closed, the draft blower will be energized.

As the induced draft blower comes up to speed, the pressure
switch contacts will close and the ignitor warm up period will
begin.  The ignitor will heat for approximately 20 seconds, then
the gas valve is energized to permit gas flow to the burners.  The
flame sensor confirms that ignition has been achieved within the
4 second ignition trial period.

After the flame sensor confirms that ignition has been achieved,
the delay to fan ON period begins timing and after approxi-
mately 45 seconds the indoor blower motor will be energized and
will continue to run during the heating cycle.

When the thermostat is satisfied, R and W thermostat contacts
open, the gas valve will close, the flames will extinguish, and the
induced draft blower will be de-energized.  The indoor blower
motor will continue to run for the fan off period (Field selectable
at 60, 100, 140 or 180 seconds), then will be de-energized by the
control module.

CONTROL AND SAFETY SWITCH ADJUSTMENTS

LIMIT SWITCH CHECK OUT

The limit switch is a safety device designed to close the gas valve
should the furnace become overheated.  Since proper operation of
this switch is important to the safety of the unit, it must be
checked out on initial start up by the installer
.

To check for proper operation of the limit switches, set the thermo-
stat to a temperature higher than the indicated temperature to
bring on the gas valve.  Restrict the airflow by blocking the return
air (disconnecting the indoor blower may trip the inducer limit).

When the furnace reaches the maximum outlet temperature as
shown on the rating plate, the burners must shut off.  If they do
not shut off after a reasonable time and overheating is evident, a
faulty limit switch is probable and the limit switch must be re-
placed.  After checking the operation of the limit control, be sure
to remove the paper or cardboard from the return air inlet. Refer
to Service Facts for additional instructions.

NOTE TO INSTALLER
Review the following warnings with the owner.  Review
contents of USER’S INFORMATION MANUAL with the owner.

AIRFLOW ADJUSTMENT

Check inlet and outlet air temperatures to make sure they are
within the ranges specified on the furnace rating nameplate.
If the airflow needs to be increased or decreased, see the
wiring diagram for information on changing the speed of the
blower motor.

WARNING

!

Disconnect power to the unit before removing the blower door.
Failure to follow this warning could result in property damage,
personal injury or death.

This unit is equipped with a blower door switch which cuts
power to the blower and gas valve causing shutdown when the
door is removed. Operation with the door removed or ajar can
permit the escape of dangerous fumes.  All panels must be
securely closed at all times for safe operation of the furnace.

INDOOR BLOWER TIMING

Heating: The integrated furnace control controls the indoor
blower.  The blower start is fixed at 45 seconds after ignition.
The FAN-OFF period is field selectable by dip switches at 60,
100, 140, or 180 seconds.  The factory setting is 100 seconds (See
wiring diagram).

Cooling: The fan delay off period is factory set at 0 seconds.
The option for 80 second delay off is field selectable (See
wiring diagram).

ROOM AIR THERMOSTAT
HEAT ANTICIPATOR ADJUSTMENT

Set the thermostat heat anticipator according to the current flow
measured, or the settings found in the notes on the furnace
wiring diagram (found in the SERVICE FACTS or inside the
furnace casing).

On/Off Switch

Outlet Pressure Boss

Outlet Pressure Boss

On/Off

ff Swi

Switch

ch

Inlet Pressure

let Pressure

Boss 

Boss (opt.)

.)

Regul

ulator

tor

Adj

Adjust

ust

x

c

White-Rodgers 36G gas valve

White-Rodgers 36F gas valve

Summary of Contents for *DC040C924

Page 1: ...LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide UC100C948 UC100C960 UC120C...

Page 2: ...dicates a potentially hazardous situation which if not avoided could result in death or serious injury c CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or...

Page 3: ...tion of the heat exchanger WARNING These furnaces are not approved or intended for installation in manufactured mobile housing trailers or recreational vehicles Failure to follow this warning could re...

Page 4: ...B C D UC040C924 UC060C936 UC080C942 17 1 2 2 1 4 16 1 4 16 UC100C948 21 2 1 2 19 3 4 19 1 2 UC100C960 UC120C960 24 1 2 2 15 16 23 1 4 23 First letter may be A or T From Dwg 21C340386 Rev 7 UC C OUTLI...

Page 5: ...D DC040C924 DC060C936 DC080C942 17 1 2 2 1 4 16 1 4 16 DC100C948 21 2 1 2 19 3 4 19 1 2 DC120C960 24 1 2 2 15 16 23 1 4 23 First letter may be A or T From Dwg 21C340462 Rev 7 DC C DOWNFLOW HORIZONTAL...

Page 6: ...of the coil pointing in the direction of the airflow for horizontal installa tion The cased coil is secured to the furnace and both the furnace and the cased coil must be properly supported The bracke...

Page 7: ...manent openings one commencing within 12 inches of the top and one commenc ing within 12 inches of the bottom of the enclosure The openings shall communicate directly or by ducts with the outdoors or...

Page 8: ...the return air ducts under the floor or through the attic Such design permits the installation of air return remote from the living area i e central hall When the furnace is installed so that the supp...

Page 9: ...provides information for installation of the filter retaining brackets shipped with downflow furnaces TABLE 4 MODELS NUMBERS CABINET WIDTH FILTER QTY SIZE UC040C924 UC060C936 UC080C942 17 1 2 1 17 X 2...

Page 10: ...rbon monoxide poisoning or death The following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the ventin...

Page 11: ...E ALLOWABLE TEMPERATURE MARKING F891 CELLULAR CORE 158 ASTM F891 D2665 DWV PIPE 158 ASTM D2665 D1785 SCH 40 80 120 158 ASTM D1785 D2241 SDR SERIES 158 ASTM D2241 CPVC ASTM STANDARD PIPE TYPE ALLOWABLE...

Page 12: ...Cure time varies according to fit temperature and humidity NOTE Follow venting instructions carefully when using PVC cement IMPORTANT All joints must be water tight Flue condensate is somewhat acidic...

Page 13: ...CONDENSATE TRAP FOR VENT PIPE MUST BE A MINIMUM OF 6 INCHES IN HEIGHT B CONDENSATE TRAP FOR VENT AND INLET PIPE MUST BE CONNECTED INTO A CONDENSATE DRAIN PUMP AN OPEN OR VENTED DRAIN OR IT CAN BE CONN...

Page 14: ...l application may be right side drain by removing the drain lines and rotating the trap from left to right reconnecting the lines and running 1 2 CPVC pipe from the trap to the right side knock out ju...

Page 15: ...olled heat tape is required Typical sources of UL listed heat tapes are W W Granger Inc Wintergard Plus Series McMaster Carr Supply Co 3554 Series or your equipment supplier The condensate drain may b...

Page 16: ...the flue gas may have a detrimental effect on some building materi als This can be avoided by using the roof or chimney venting option When wall venting is used on any surface that can be affected by...

Page 17: ...flex type insulation VENTING THROUGH ROOF SECURE STAINLESS STEEL VENT CAP TO COUPLING WITH THREE STAINLESS STEEL SCREWS CLEARANCE HOLES DRILLED THROUGH COUPLING FOR SCREWS MUST BE LARGER THAN SCREW DI...

Page 18: ...ate such as Type 29 4C MUST be used throughout These fittings and fitting accessories are to be supplied locally DIRECTION OF STAINLESS STEEL FITTING All stainless steel fitting must be installed with...

Page 19: ...DIAGRAM FOR SINGLE STAGE HEATING COOLING OUTDOOR SECTION WITHOUT TRANSFORMER From Dwg 21B340387 Rev 1 From Dwg 21B340388 Rev 1 TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SEE N...

Page 20: ...determine the dial rating of the meter for one revolution 3 Match the Sec column in the gas flow in cfh Table 10 with the time clocked 4 Read the Flow column opposite the number of seconds clocked 5 U...

Page 21: ...MAY BE FROM EITHER SIDE Typical upflow furnace shown in horizontal AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF z l UPFLOW MAY BE LEFT OR RIGHT HAND GAS PIPING THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT O...

Page 22: ...e complete cycle as outlined below Turn on the main electrical supply and set the thermostat above the indicated temperature The ignitor will automatically heat then the gas valve is energized to perm...

Page 23: ...on of the limit switches set the thermo stat to a temperature higher than the indicated temperature to bring on the gas valve Restrict the airflow by blocking the return air disconnecting the indoor b...

Page 24: ...ssure switch contacts will open and the gas valve will close to shut the unit down 6 CONDENSATE DRAIN BLOCKAGE If the condensate drain is blocked either by debris im proper draining or by freezing con...

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