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 88-A4HP4001-1B-EN

Section 1. Safety

WARNING

!

This information is intended for use by individuals 
possessing adequate backgrounds of electrical and 
mechanical experience. Any attempt to repair a central 
air conditioning product may result in personal injury 
and/or property damage. The manufacture or seller 
cannot be responsible for the interpretation of this 
information, nor can it assume any liability in connec-
tion with its use.

These units use R-410A refrigerant which operates 
at 50 to 70% higher pressures than R-22. Use only 
R-410A approved service equipment. Refrigerant 
cylinders are painted a “Rose” color to indicate the 
type of refrigerant and may contain a “dip” tube to 
allow for charging of liquid refrigerant into the sys-
tem. All R-410A systems use a POE oil that readily 
absorbs moisture from the atmosphere. To limit this 
“hygroscopic” action, the system should remain sealed 
whenever possible. If a system has been open to the 
atmosphere for more than 4 hours, the compressor oil 
must be replaced. Never break a vacuum with air and 
always change the driers when opening the system 
for component replacement. For specific handling 
concerns with R-410A and POE oil reference Retrofit 
Bulletins SS-APG006-EN and APP-APG011-EN or 
APP-APG012-EN.

Extreme caution should be exercised when opening 
the Liquid Line Service Valve. Turn counterclockwise 
until the valve stem just touches the rolled edge. No 
torque is required. Failure to follow this warning will 
result in abrupt release of system charge and may 
result in personal injury and /or property damage.

UNIT CONTAINS R-410A REFRIGERANT!
R-410A operating pressures exceed the limit of R-22. 
Proper service equipment is required. Failure to use 
proper service tools may result in equipment damage 
or personal injury.

SERVICE

USE ONLY R-410A REFRIGERANT AND AP-

PROVED POE COMPRESSOR OIL.

WARNING

!

WARNING

!

LIVE ELECTRICAL COMPONENTS!
During installation, testing, servicing, and trouble-
shooting of this product, it may be necessary to work 
with live electrical components. Failure to follow all 
electrical safety precautions when exposed to live 
electrical components could result in death or serious 
injury.

WARNING

!

If using existing refrigerant lines make certain that all 
joints are brazed, not soldered.

CAUTION

!

Scroll compressor dome temperatures may be hot. Do 
not touch the top of compressor; it may cause minor to 
severe burning.

CAUTION

!

WARNING

!

Summary of Contents for A4HP4017A1000A

Page 1: ...of the manufacture s split systems are AHRI rated with Piston TXV EEV indoor systems Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficiency optimu...

Page 2: ...mponent replacement For specific handling concerns with R 410A and POE oil reference Retrofit Bulletins SS APG006 EN and APP APG011 EN or APP APG012 EN Extreme caution should be exercised when opening...

Page 3: ...ction 6 Refrigerant Line Routing 9 Section 7 Refrigerant Line Brazing 10 Section 8 Refrigerant Line Leak Check 12 Section 9 Evacuation 13 Section 10 Service Valves 13 Section 11 Electrical Low Voltage...

Page 4: ...6 x 25 6 x 25 6 143 A4HP4023A 28 6 x 25 6 x 25 6 143 A4HP4024A 28 6 x 29 8 x 29 8 159 A4HP4030A 28 6 x 34 3 x 34 3 177 A4HP4036A 28 6 x 34 3 x 34 3 177 A4HP4042A 28 6 x 34 3 x 34 3 197 A4HP4048A 32 6...

Page 5: ...h of refrigerant lines from outdoor to indoor unit should NOT exceed 150 feet including lift 2 The maximum vertical change should not exceed 50 feet 3 Service valve connection diameters are shown in T...

Page 6: ...n areas where snow accumulation and prolonged below freezing temperatures occur Units should be elevated 3 12 inches above the pad or roof top depending on local weather This additional height will al...

Page 7: ...Setting the Unit 4 1 Pad Installation When installing the unit on a support pad such as a concrete slab consider the following The pad should be at least 1 larger than the unit on all sides The pad mu...

Page 8: ...____ Ft Total Vertical Change lift __________ Ft The outdoor condensing units are factory charged with the system charge required for the outdoor condensing unit ten 10 feet of tested connecting line...

Page 9: ...from the refrigerant lines For Example When the refrigerant lines have to be fastened to floor joists or other framing in a structure use isolation type hangers Isolation hangers should also be used w...

Page 10: ...re or other appropriate method every 8 ft 8 Feet Maximum Isolation Through Wall DO NOT hang line sets from ductwork Sealant Insulation Vapor Line Wall Ductwork Isolator Line Set Section 7 Refrigerant...

Page 11: ...mage and continue the dry nitro gen purge Braze the refrigerant lines to the service valves Continue the dry nitrogen purge Do not remove the wet rag until all brazing is completed Important Remove th...

Page 12: ...P 2 Check for leaks by using a soapy solu tion or bubbles at each brazed location Remove nitrogren pressure and repair any leaks before continuing Section 8 Refrigerant Line Leak Check 8 1 Check For L...

Page 13: ...lete blank off the vacuum pump and micron gauge and close the valves on the manifold gauge set 1 MIN Section 10 Service Valves 10 1 Open the Gas Service Valve 0350 Microns ON OFF CAP 1 4 TURN ONLY COU...

Page 14: ...lve System Service Port 3 16 Hex Wrench Unit Side of Service Valve Extreme caution should be exercised when opening the Liquid Line Service Valve Turn counterclockwise until the valve stem just touche...

Page 15: ...rnace Furnace Outdoor Unit R G B W1 W2 B Y R G B C W1 W2 24 VAC HOT FAN 24 VAC Common COOL HEATING Y Y1 Y Y YLO Thermostat Outdoor Unit R G B W1 W2 B R G B C Y1 W1 W2 24 VAC HOT FAN 24 VAC Common COOL...

Page 16: ...peration 2 FRC_DFT Forced Defrost Short TEST_ COMMON to this pin for two 2 seconds to initiate a forced defrost Remove the short after defrost initiates Defrost Control Checkout Normal operation requi...

Page 17: ...igh Voltage Ground Ground the outdoor unit per national state and local code requirements LIVE ELECTRICAL COMPONENTS During installation testing servicing and troubleshooting of this product it may be...

Page 18: ...t s to apply power to the indoor and outdoor units STEP 5 Set system thermostat to ON OFF DONE CANCEL ON OFF STEP 4 Wait one 1 hour before starting the unit if compressor crankcase heater acces sory i...

Page 19: ...d lift measurements from Section 5 3 Total Line Length __________ Ft Vertical Change Lift __________ Ft Note Use this method when matched with a TXV or EEV indoor unit Section 14 System Charge Adjustm...

Page 20: ...RISE Add 2 REFRIGERANT LINE LIFT FT 50 1 40 30 25 Use Design Subcooling 15 1 10 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Add 1 REFRIGERANT LINE LIFT FT SUBCOOL CHARGING CHART CORRECTIONS TAB...

Page 21: ...ressure should be ap proximately 327 PSIG This is the shown as the intersection of the Final Subcooling column and the Liquid Temperature row Table 14 2 8 9 10 11 12 13 14 179 182 185 188 191 195 198...

Page 22: ...gree F SUCTION PRESSURE PSIG OUTDOOR TEMPERATURE Degree F COOLING PERFORMANCE CAN BE CHECKED WHEN THE OUTDOOR TEMP IS ABOVE 65 DEG F TO CHECK COOLING PERFORMANCE SELECT THE PROPER INDOOR CFM ALLOW PRE...

Page 23: ...25 27 28 30 31 95 4 6 8 10 13 14 16 18 20 22 23 25 26 28 29 100 6 8 10 12 13 16 18 20 21 23 25 27 29 105 4 6 7 9 11 13 15 18 20 22 24 26 28 110 4 7 9 11 13 16 18 21 23 26 28 115 6 9 12 14 16 19 21 24...

Page 24: ...____ F Liquid Gage Pressure __________ PSIG Suction Gage Pressure __________ PSIG Calculating Charge Using the Weigh In Method STEP 1 Measure in feet the distance between the outdoor unit and the indo...

Page 25: ...obtained with the namplate charge plus additional charge previously added STEP 5 Return to site for adjustment Important Return in the spring or summer to accurately charge the system in the cooling m...

Page 26: ...against the following list Final phases of this installation are the unit Operational and Checkout Procedures To obtain proper performance all units must be operated and charge adjustments made Import...

Page 27: ...A C T O R C O I L L O W V O L T A G E F U S E S T U C K C O M P R E S S O R I N E F F I C I E N T C O M P R E F U N D E R C H A R G E R E F O V E R C H A R G E E X C E S S I V E E V A P L O A D N O N...

Page 28: ...19 Trane All Rights Reserved 11 19 The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice Represe...

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