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Installer’s Guide

Read this manual carefully before attempting to install, operate, or perform mainte-
nance on this unit. Installation and maintenance should be performed by qualified 
service technicians only.  

Packaged units are designed for outdoor mounting with a vertical condenser dis-
charge. They can be located either at ground level or on a roof in accordance with 
local codes. Each unit contains an operating charge of refrigerant as shipped.

This guide is organized as follows:

  

Step  1 - Inspect Shipment

  

Step 2 - Determine Unit Clearances

  

Step 3 - Review Location and Recommendation Information

  

Step 4 - Unit Installation

  

Step 5 - Unit Startup

  

Sequence of Operation

  

Maintenance

Introduction

Step 1—Inspect Shipment

1.  Check for damage after the unit is unloaded. Report promptly to the carrier any 

damage found to the unit. Do not drop the unit.

2.  Check the unit’s nameplate to determine if the unit is correct for the intended ap-

plication. The power supply must be adequate for both the unit and all accessories.

3.  Check to be sure the refrigerant charge has been retained during shipment using 

the 1/4" flare pressure taps located near the blower panel on the side of the unit.

NOTE:  If practical, install any internal accessories to the unit  at the shop.

Contents
Safety Considerations. ................................................2
Introduction............. .....................................................3
Step 1—Inspect Shipment............ ..............................3
Step 2—Determine Unit Clearances........ ..................4
Step 3—Review Location and Recommendation Infor-
mation............. ..............................................................6
Step 4—Unit Installation............. ................................6
Ground Level Installation
............ ...............................6
Lifting and Rigging............ ..........................................7
Rooftop Installation -- Frame Mounting............. .......7
Rooftop Installation -- Flat Roof - No Frame............. 7
Ductwork Installation............. .....................................7
Condensate Drain Piping............. ...............................9
Air Filters............. .........................................................9
Electrical Wiring ........................................................10
Electrical Connection ................................................
10
Electrical Power .........................................................10
Disconnect Switch .....................................................10
Power Wiring ..............................................................10
Accessories ...............................................................10
Control Wiring (Class II) ............ ...............................10
Starting the Unit............ .............................................11
Pre-Start Quick Checklist
........... ..............................11
Starting the Unit In the Cooling Mode............ .........11
Operating Pressures .................................................11
Voltage ........................................................................11
Cooling Shut Down ...................................................11
Starting the Unit in the Heating Mode............ .........11
Heating Shut-Down ...................................................11
Sequence Of Operation............ .................................12
General
............ ...........................................................12
Cooling Mode............ .................................................12
Heating Mode............ .................................................12
Supplementary Heat............ ......................................12
Demand Defrost Operation........... ............................12
Final Installation Checklist............. ..........................14
Maintenance............. ..................................................14
Owner Maintenance
............ .......................................14
Service Maintenance ............ ....................................14
DEFROST CONTROL............. ....................................15
Base Limited Warranty............ ..................................18

Summary of Contents for 4WHC3024

Page 1: ...C3 IG 4 WARNING HAZARDOUS VOLTAGE DISCONNECT POWER and DISCHARGE CAPACITORS BEFORE SERVICING 2011 Trane ALL phases of this installation must comply with NATIONAL STATE AND LOCAL CODES Important This D...

Page 2: ...evere personal injury or death WARNING IMPORTANT Wear appropriate gloves arm sleeve protectors and eye protection when servicing or maintaining this equipment IMPORTANT Reconnectallgroundingdevices Al...

Page 3: ...the refrigerant charge has been retained during shipment using the 1 4 flare pressure taps located near the blower panel on the side of the unit NOTE If practical install any internal accessories to...

Page 4: ...Page 4 Installer s Guide Step 2 Determine Unit Clearances Figures 1 and 2 show the unit critical dimensions Figure 1 4WHC3024 4WHC3042...

Page 5: ...Page 5 Installer s Guide Figure 2 4WHC3048 4WHC3060...

Page 6: ...two 2 inches of insulation and weatherproof There must be a weather proof seal where the duct enters the structure 5 Do not expose the unit to direct roof water runoff 6 Seal all holes through exteri...

Page 7: ...sulation and then weatherproof There must be a weatherproof seal where the duct enters the structure 9 The unit should not be exposed to direct roof water runoff 10 Flexible duct connectors must be of...

Page 8: ...Page 8 Installer s Guide Figure 3 Ground Level Application DISCHARGE AIR Figure 4 Typical Rooftop Frame Application DISCHARGE AIR...

Page 9: ...to a closed drain system unless the trap is properly vented Figure 5 Typical Condensate Drain Piping Table 1 Determine Filter Size Filters must be installed in the return air system The above square...

Page 10: ...in the same conduit with the power wiringunlessClassIwireofthepropervoltageratingisused Routethethermostat cable or equivalent single leads of No 18 AWG colored wire from the thermostat subbase termin...

Page 11: ...ermostat system switch to COOL Move the thermostat COOL indicator to a setting below room temperature The outdoor fan motor compressor and evaporator fan motor will operate automatically Operating Pre...

Page 12: ...starts the indoor fan motor Supplementary Heat The supplementary electric heat is brought on when the indoor temperature drops 1 1 2 degrees below the thermostat setting TSH 2 contacts close provid i...

Page 13: ...Page 13 Installer s Guide Figure 7 Field Hookup Diagram With Supplementary Heaters Dwg No D757386...

Page 14: ...n safety controls for mechanical cleaning electrical components and wiring for possible replacement and con nection tightness condensate drain for proper sealing and cleaning unit duct connections to...

Page 15: ...coil temperature is the difference or delta T measurement This delta T measurement is representative of the operating state and relative capacity of the heat pump system By measuring the change in de...

Page 16: ...k 3 3 Check sensors for correct mounting connection and resistance Remount or replace sensor if necessary 4 Short FRC_DFT pin to TEST_COMMON pin Is defrost cycle initiated N Replace defrost control Y...

Page 17: ...t control 10 No SOV delay on defrost termination Has J1 been cut Y The soft switch time is defeated when J1 is cut N Replace defrost control 11 ODS A burned out 1 B to T greater than 10 volts Y Check...

Page 18: ...nstallation operation and maintenance instructions provided by Company with each Product Failure to conform to such specifications and or instructions shall void this limited warranty Company may requ...

Page 19: ...arranty Periods for certain Products will be extended as stated below Registered Limited Warranty Period SINGLE PHASE R410 OUTDOOR UNITS Base Limited Warranty Period Compressor Outdoor Coil Parts five...

Page 20: ...ments to record the following information to ensure your product registration process is quick and easy Packaged Unit Serial Number_____________________________________________________ Packaged Unit M...

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