Trane 4WCY5024A1000A Installer'S Manual Download Page 19

18-BB38D1-1D-EN

19

C

Co

on

nttrro

oll W

Wiirriin

ng

g ((C

Clla

assss IIII))

Low voltage control wiring should not be run in conduit
with power wiring unless Class 1 wire of proper voltage
rating is used. Route the thermostat cable or equivalent
single leads of No. 18 AWG colored wire from the
thermostat subbase terminals through the rubber
grommet on the unit. See Unit Clearance Drawings for
the control entry (24V Entry) location. Make
connections as shown on the wiring diagrams.

Do not short thermostat wires since this will damage
the control transformer.

Refer to the table below for recommended wire sizes
and lengths for installing the unit thermostat. The total
resistance of these low voltage wires must not exceed
one (1) ohm. Any resistance in excess of 1 ohm may
cause the control to malfunction because of the
excessive voltage drop.

Table 7. Thermostat Wire Size and Maximum Length

Wire Size

Maximum Length (Ft)

18

75

16

125

14

200

IIm

mp

po

orrtta

an

ntt:: Upon completion of wiring, check all

electrical connections, including factory
wiring within the unit, and make sure all
connections are tight. Replace and secure
all electrical box covers and access panels
before leaving the unit or turning on the
power to the unit.

Step 5 — Unit Startup

P

Prre

e--S

Stta

arrtt Q

Qu

uiicckk C

Ch

he

ecckklliisstt

Is the unit properly located and level with the
proper clearances? See

“Step 2 — Determine Unit

Clearances,” p. 5

Is the duct work correctly sized, run, taped,
insulated, and weatherproofed with proper unit
arrangement as shown in the ductwork installation
section?

Is the condensate line properly sized, run, trapped,
and pitched and shown in the Condensate Drain
Piping section?

Is the filter of the correct size and quantity? Is it
clean and in place? See Air Filter Installation
section.

Is the wiring properly sized and run according to the
unit wiring diagram?

Are all the wiring connections, including those in
the unit tight?

Has the unit been properly grounded and fused
with the recommended fuse size?

Is the thermostat well located, level, and correctly
wired? See Electrical Wiring section

Have the air conditioning systems been checked at
the service ports for charge and leak tested if
necessary?

Do the condenser fan and indoor blower turn free
without rubbing and are they tight on the shafts?

Has all work been done in accordance with
applicable local and national codes?

Are all covers and access panels in place to prevent
air loss and safety hazards?

S

Stta

arrttiin

ng

g tth

he

e U

Un

niitt iin

n C

Co

oo

olliin

ng

g M

Mo

od

de

e

N

No

otte

e:: See the section on Sequence of Operation for a

description of the cooling operating sequence.

To start the unit in the cooling mode, set the comfort
control to C

CO

OO

OL

L and to a setting below room

temperature. The condenser fan motor, compressor
and evaporator fan motor will operate automatically.
Continuous fan mode during Cooling operation may
not be appropriate in humid climates. If the indoor air
exceeds 60% relative humidity or simply feels
uncomfortably humid, it is recommended that the fan
only be used in the A

AU

UT

TO

O mode.

O

Op

pe

erra

attiin

ng

g P

Prre

essssu

urre

e C

Ch

he

ecckkss

After the unit has operated in the cooling mode for a
short period of time, install pressure gauges on the
gauge ports of the discharge and suction line valves
(behind the Compressor access panel). Check the
suction and discharge pressures and compare them to
the normal operating pressures provided in the unit’s
SERVICE FACTS.

N

No

otte

e:: Do not use the PRESSURE CURVES from the

unit's SERVICE FACTS to determine the unit
refrigerant charge. The correct charge is shown
on the unit nameplate. To charge the system
accurately, weigh in the charge according to the
unit nameplate and check subcooling against the
Subcooling Charging Table in the SERVICE
FACTS.

V

Vo

olltta

ag

ge

e C

Ch

he

ecckk

With the compressor operating, check the line voltage
at the unit (contactor is located behind the Control
access panel). The voltage should be within the range
shown on the unit nameplate. If low voltage is
encountered, check the size and length of the supply
line from the main disconnect to the unit. The line may
be undersized for the length of the run.

C

Co

oo

olliin

ng

g S

Sh

hu

utt D

Do

ow

wn

n

Set the comfort control to O

OF

FF

F or to a setting above

room temperature.

IIm

mp

po

orrtta

an

ntt:: De-energize the main power disconnect

ONLY when servicing the unit. Power may
be required to keep the heat pump
compressor warm and to boil off
refrigerant in the compressor.

S

Stte

ep

p 4

4 —

— U

Un

niitt IIn

nsstta

alllla

attiio

on

n

Summary of Contents for 4WCY5024A1000A

Page 1: ...n unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached to the equipm...

Page 2: ...tr ri ic ca al l c cu ur rr re en nt t a ar re e g gr ro ou un nd de ed d I If f g gr ro ou un nd di in ng g w wi ir re es s s sc cr re ew ws s s st tr ra ap ps s c cl li ip ps s n nu ut ts s o or r w...

Page 3: ...3 Introduction 4 Step 2 Determine Unit Clearances 5 Step 3 Review Location and Recommendation Information 9 Step 4 Unit Installation 10 Step 5 Unit Startup 19 Sequence of Operation 20 Maintenance 21 T...

Page 4: ...t 1 Check for damage after the unit is unloaded Report promptly to the carrier any damage found to the unit Do not drop the unit I Im mp po or rt ta an nt t To prevent damage to the sides and top of t...

Page 5: ...18 BB38D1 1D EN 5 Step 2 Determine Unit Clearances Figure 1 2 0 3 0 Ton Models D673945G01revc...

Page 6: ...6 18 BB38D1 1D EN Figure 2 2 0 3 0 Ton Models D673645G01revc S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 7: ...18 BB38D1 1D EN 7 Figure 3 3 5 5 0 Ton Models D673946G01revc S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 8: ...8 18 BB38D1 1D EN Figure 4 3 5 5 0 Ton Models D673946G01_revc S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 9: ...fer to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabric...

Page 10: ...cture 5 Do not expose the unit to direct roof water runoff 6 Seal all holes through exterior walls in accordance with local codes 7 Continue with the following installation sections to complete the in...

Page 11: ...requires accessory kit BAYLIFT002BA It includes a kit of four 4 lifting lugs 2 Insert the four lifting lugs in the openings provided in the drip lip on each end of the unit A tap or jerk to the lug w...

Page 12: ...cture must be insulated and weatherproofed in accordance with local codes 11 Access and service clearances for the unit must be given careful consideration when locating the duct entrance openings See...

Page 13: ...repared by the manufacturer in order to provide detail regarding job layout only This drawing is not intended to be used as a basis to construct build or modify the item depicted in the drawing The ma...

Page 14: ...port Center Support required on all frame applications Angle Iron Frame Table 5 Typical Rooftop Down Airflow Application with Frame Return Air Roof Flashing Channel Iron Center Support center support...

Page 15: ...erproofed between the unit and the building When attaching ductwork to a horizontal unit provide a flexible watertight connection to prevent noise transmission from the unit to the ducts The flexible...

Page 16: ...wi it tc ch h Provide an approved weatherproof disconnect within close proximity and w wi it th hi in n s si ig gh ht t o of f t th he e u un ni it t If disconnect must be mounted to the cabinet the...

Page 17: ...ry only For further unit connection details refer to the other figures 8 The W1 WH wire is first stage electric heat If the electric heater accessory has two heating stages the W2 WH wire is second st...

Page 18: ...c heater accessory is not installed omit the electric heater associated power wires and the W and X2 thermostat wires 7 Fig 2 demonstrates connection of the outdoor thermostat accessory only For furth...

Page 19: ...y Do the condenser fan and indoor blower turn free without rubbing and are they tight on the shafts Has all work been done in accordance with applicable local and national codes Are all covers and acc...

Page 20: ...O ON N current is supplied to the transformer Starting at the R R terminal on the indoor comfort control current goes through the system switch which is in A AU UT TO O position to the T TS SH H 1 1 c...

Page 21: ...as the system been checked with a charging chart Has the voltage and running current been checked to determine if it is within limits Has the thermostat been checked for calibration and the air discha...

Page 22: ...lacement and connection tightness condensate drain for proper sealing and cleaning unit duct connections to see that they are physically sound and sealed to the unit casing unit mounting support for s...

Page 23: ...18 BB38D1 1D EN 23 N No ot te es s...

Page 24: ...com The AHRI Certified mark indicates company participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org The manufacturer has a policy o...

Reviews: