Tractel Group altotir Operating And Maintenance Instructions Manual Download Page 1

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Operating and
maintenance instructions

Manual de empleo y
de mantenimiento

Istruzioni per l’uso e
la manutenzione

Instruções de uso e
de manutenção

altotir

™

Powered drum winch

Torno eléctrico de tambor

Argano elettrico a tamburo

Guincho eléctrico de tambor

English

Español

italiano

Português

Summary of Contents for altotir

Page 1: ...mpleo y de mantenimiento Istruzioni per l uso e la manutenzione Instruções de uso e de manutenção GB E IT P altotir Powered drum winch Torno eléctrico de tambor Argano elettrico a tamburo Guincho eléctrico de tambor 2 English Español italiano Português ...

Page 2: ...pment 22 and 23 11 Malfunctions 24 and 25 12 Temporary removal from service and deinstallation 12 1 Removal from service 25 12 2 Checks before deinstallation 26 12 3 Deinstallation procedure 26 and 27 13 Transport and Storage 27 14 Servicing maintenance periodic checks 14 1 Periodic checks required 27 to 29 14 2 Servicing maintenance 29 14 3 Spare parts 30 to 33 14 4 Inspection and maintenance she...

Page 3: ...his manual 13 When the winch is not being used it should be kept safety out of reach of persons not authorized to use it 14 For definitive removal from use of the winch it should be scrapped under conditions preventing any future use of the winch All environment protection regulations must be observed 15 The winch must be anchored to a structure which is sufficiently strong to withstand the workin...

Page 4: ...nd comfortable installation use and maintenance with no implication of damage or injury Read the user manual This symbol must be present on the product and indicated in the Markings section Enter the information in the inspection and maintenance sheet 3 Presentation 3 1 Conditions and composition of standard delivery The altotir winch standard delivery comprises 1 A plastic bag containing 2 clamps...

Page 5: ...ame and a geared motor assembly coupled to the wire rope warping drum The frame ensures the following functions Enables setting the winch on the ground in a stable position on its base tube Fig 1 item 12 Allows 2 persons to carry the winch by its carrying handle Fig 1 item 11 Protects the assembly formed by the geared motor and drum Fig 1 items 3 4 5 against projections and impacts when installing...

Page 6: ... 14 Clamp fastening nuts 15 Control unit 16 Emergency stop button 17 Protective casing 18 Electrical unit access cover 19 Motor compartment access cover 20 Power connector 21 Load up down control buttons 22 Reduction gear The equipped wire rope is formed by the lifting wire rope Fig 1 item 1 the lifting hook Fig 1 item 2 and the limit stop Fig 1 item 10 The dimensions indicated on the figures in t...

Page 7: ...fications in millimeters of the winch are indicated in Figures 2a and 2b below 7 GB 320 1 9 314 651 Ø 110 98 889 222 89 4xM10 309 Ø 28 280 Figure 2a Dimensional characteristics of winch side view Figure 2b Dimensional characteristics of winch front view ...

Page 8: ...king height m 25 Guarantied sound power LwA dB A 81 Level of weighted equivalent continuous acoustic pressure A LAeq dB A 68 Level of weighted equivalent instantaneous acoustic pressure Lp dB C 85 Outline dimensions for packaging LxlxH mm 690 x 280 x 320 Classification mechanism per FEM 1Cm Protection degree Control unit IP65 Power connector IP44 Electric motor IP55 Electrical unit IP55 Length of ...

Page 9: ...l diagram DANGER Access to the control unit electrical unit and motor is strictly limited to qualified electricians The electrical diagram of the winch is given in Figure 3 9 GB Figure 3 Electrical diagram of winch ...

Page 10: ...item 16 In order to restart the winch after an emergency stop the emergency stop button must be released by turning it in the direction of the arrows marked on the button after you have made sure that the emergency condition has been eliminated The hook with safety latch is shown in figure 4 Composition 1 Lifting hook 2 Safety latch NOTE The 230V single phase motor is protected against overheating...

Page 11: ...ubular scaffolding of diameter 49mm The jib crane is secured to a vertical tube of the scaffolding and the altotir winch is anchored to the anchoring tube Fig 8 item 11 The jib crane for scaffolding is shown in figure 8 Composition 1 Male pivot clamp fastening nuts 2 Washers under male pivot clamp fastening nuts 3 Male pivot clamp 4 Male pivot 5 Washer enabling sliding of female pivot on male pivo...

Page 12: ...y as detained in this manual The length of the wire rope is sufficient for the path to be covered by the load Add an additional 1 m to ensure two remaining windings on the drum when the load is in the lowered position All of the safety systems on the altotir winch operate see 4 7 The wire rope passes through the opening provided on the limit stop lever If not proceed as follows Switch off the winc...

Page 13: ...7 2 Installation on jib crane This is the most frequently used installation configuration Fig 10 For this installation the installer must have 1 altotir winch standard delivery 1 jib crane with mechanical strength verified by a qualified technician to ensure it can handle the forces to be applied 7 2 1 Checks before installation 7 2 1 1 Host structure checks IMPORTANT Before installing you must ch...

Page 14: ...vot on the scaffolding tube Couple the male pivot clamps Fig 8 item 3 with the male pivots Fig 8 item 4 using the screws nuts and washers Fig 8 items 7 1 2 Place the assembly formed by the male pivot on the scaffolding tube Fig 10 item 24 if necessary slightly loosen the clamp mounting nuts to facilitate installation Close the male pivot clamp Fig 8 item 3 on the scaffolding tube then manually tig...

Page 15: ...en the pivots Fig 8 items 3 and 4 and the scaffol ding tube Fig 10 item 24 If slippage is observed immediately stop the up movement remove the load and re tighten the nuts Fig 8 item 1 using the 19 mm open end wrench No interference is observed between the load and the environment over the entire load lifting height using the control unit The jib crane with load in the up position pivots with no e...

Page 16: ...n this manual 7 3 2 Installing the altotir winch Tools required 1 open end wrench 17 mm One hex key 8 mm The installation procedure comprises 3 phases Phase 1 Assembling the altotir winch on the frame Fig 11 Position the anchoring tube Fig 11 item 2 of the frame in the slots provided for this purpose on the fastening crossmember Fig 10 item 7 Fit the clamps Fig 10 item 8 on the studs Fig 10 item 1...

Page 17: ...imit stop and the environ ment along the entire load lifting height The winch stops on an up movement cycle when the adjustable limit stop Fig 11 item 6 comes into contact with the limit stop lever Fig 11 item 9 If this is not the case immediately stop the up movement and have the limit stop lever checked by a qualified technician There are at least two coils of wire rope remaining in the warping ...

Page 18: ...al checks detailed in section 7 1 2 7 4 1 3 Winch checks Before installing perform the general checks detailed in section 7 1 3 7 4 2 Installing the altotir winch Proceed as detailed below for installation of the altotir winch on the base tube No special tools are required Run the wire rope equipped with hook and limit stop through the opening provided for passage of the wire rope Position the alt...

Page 19: ...ing wire rope is in good condition The safety systems are placed correctly The working area is secured in com pliance with the applicable regulations Additional checks when using idler pulleys Check that The rotation axis of the pulleys is perpendicular to the wire rope plane The adjustable limit stop is in place on the wire rope 8 Maneuvers 8 1 Preliminary conditions Before performing any maneuve...

Page 20: ...f operating the control unit and setting down the load in the high position Description of winch maneuvering phases when lifting a load Sling the load The operator fastens the load to be lifted to the winch lifting hook Fig 1 item 2 IMPORTANT It is strictly prohibited to use the lifting wire rope as a sling Fig 17 Lifting the load off the ground By successively and momentarily pressing the up butt...

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