Trackmaster TMX428 Service Manual Download

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Contents

TRACKMASTER

TMX428 TMX428CP & TMX58 Service Manual

317-160-406 Rev 4

May 2021

ELECTRICAL CONNECTIONS ..................................................................................... 68

PHYSICAL REQUIREMENTS AND RESTRICTIONS ................................................ 68

UNIVERSAL POWER SUPPLY BOARD 3.1 Edition (FGLF0495-1) .......................... 69

UNIVERSAL POWER SUPPLY BOARD 4

Edition (FGLF0495-3) ........................... 70

Chapter 9

Troubleshooting ........................................................................................................ 71

Incoming Power 110-240VAC Flow Chart 1A ................................................................ 71

Incoming Power Inline Filter Flow Chart 1B ................................................................... 72

Incoming Power Drive PC2303-012-N Flow Chart 1C .................................................... 73

Smart Power Supply Incoming Power 110-240VAC Flow Chart 1D .............................. 74

Emergency Stop Flow Chart 1E ....................................................................................... 75

Pull Tether Flow Chart 1F ................................................................................................ 75

Communication RS232 Flow Chart 1G ............................................................................ 76

Communication RS232 Flow Chart 1H ............................................................................ 77

Smart Power Supply Error Code Identification Flow Chart 1I ........................................ 78

Smart

Power Supply Error Code 1 Flow Chart 1J “Bad Speed Calibration”

................... 79

Smart Power Supply Error Code 2 Flow Chart 1K “Elevation Error”

............................. 80

Smart Power Supply Error Code 3 Flow Chart 1L “Missing Speed Signal From Motor

Controller”

........................................................................................................................ 81

Smart Power Supply Error Code 4 Flow Chart 1M “Over Speed Error Based on Motor

Controller Signal”

............................................................................................................. 82

Smart Power Supply Error Code 5 Flow Chart 1N “Missing Signal from External Speed

Sensor”

.............................................................................................................................. 83

Smart Power Supply Error Code 6 Flow Chart 1O “Over Speed Base On External Speed

Sensor”

.............................................................................................................................. 84

Smart Power Supply Error

Code 7 Flow Chart 1P “Excessive Speed Mismatch”

........... 85

Smart Power Supply Error Code 8 Flow Chart 1Q “Motor Control Reports Fault”

........ 87

Smart Power Supply Error Code 9 Flow Chart 1R “Start Belt Command Received During

Initialization”

.................................................................................................................... 88

Smart Power Supply Error Code 10.................................................................................. 88

Control Console Communication Flow Chart 1S ............................................................. 89

Drive PC2303-012-N Status LED Code List .................................................................... 90

Chapter 10

Removal and Replacement of Components .......................................................... 91

Hood Removal Procedure TMX428 Series ...................................................................... 91

Drive Motor Replacement TMX428 Series ...................................................................... 92

Drive Replacement TMX428 Series ................................................................................. 94

Front Roller Replacement TMX428 Series ...................................................................... 95

Rear Roller Replacement TMX428 Series ....................................................................... 96

Summary of Contents for TMX428

Page 1: ...TMX428 TMX428CP TMX58 Service Manual 317 160 406 Rev 4 May 2021 MEDICAL TREADMILL SERVICE MANUAL TMX428 TMX428CP TMX58...

Page 2: ......

Page 3: ...NING MODIFICATION IS PROHIBITED The TRACKMASTER treadmill is manufactured to exacting standards both in physical form and in component selection The components used in our products have been selected...

Page 4: ...This product complies with the regulatory requirements concerning medical devices from the following bodies Date of first CE mark August 2013 Revision History The document part number and revision his...

Page 5: ...facturer s Declaration Immunity All ME Equipment and ME Systems 15 Table 4 Guidance and Manufacturer s Declaration Immunity ME Equipment and ME Systems that is NOT Life supporting 16 Table 6 Recommend...

Page 6: ...Final Setup Running Belt Tension Adjustment 36 Final Setup Drive Belt Tension Adjustment 36 Final Setup Test Plug Procedure 37 Communication Access Location 38 Chapter 6 Operating Instructions 39 Ele...

Page 7: ...Tension Adjustment 57 Drive Belt Tension Adjustment 58 Exterior Care 59 Elevation Screw Lubrication 59 Running Deck Maintenance 59 Chapter 8 Product Requirements 61 INTRODUCTION 61 SCOPE 61 OPERATIONA...

Page 8: ...ation Error 80 Smart Power Supply Error Code 3 Flow Chart 1L Missing Speed Signal From Motor Controller 81 Smart Power Supply Error Code 4 Flow Chart 1M Over Speed Error Based on Motor Controller Sign...

Page 9: ...switch 112 Replacing the Power cord 113 Replacing the CE filter 113 Replacing the Relay 114 Chapter 11 Established Component Replacement Time 115 Chapter 12 Calibration TMX428 Series 117 Belt Speed C...

Page 10: ...nal Assembly Circuit Board Connection 131 Elevation Assembly 132 Pull Tether Assembly 132 Emergency Stop Assemblies 133 Motor Pan Assembly 134 Motor Pan Assembly 135 Motor Pan Assembly Wiring 136 Moto...

Page 11: ...onals are expected to have working knowledge of medical procedures practices and terminology as required for completing these examinations Intended Use The medical treadmills are intended as stressing...

Page 12: ...responsible for the training instruction supervision and safety of all users of the TRACKMASTER treadmill and to use it as intended by the manufacturer This device is intended to be used as a motion a...

Page 13: ...ich if not avoided could result in death or serious injury For example WARNING Never open the hood of the TRACKMASTER treadmill while it is plugged into a power outlet Line voltage can cause severe in...

Page 14: ...ard Sandals flip flops slippers and the like are not considered enclosed protective footwear Walk in the center of the running belt Contact with the side rail and the moving belt could cause injury Pl...

Page 15: ...immediately Never use the treadmill outdoors Immediately discontinue use and unplug the treadmill if you smell the distinctive odor of hot electrical components WARNING Serious injury or death could r...

Page 16: ...gulatory standards for FDA Class 1 motor operated physical medicine machines They have been tested by Intertek Testing Services N A Inc and are listed by Engineering Testing Laboratories ETL However t...

Page 17: ...elow The customer or user of the TMX428 Series should ensure that it is used in such an environment Immunity Test IEC 60601 Test Level Compliance Level Electromagnetic Environment Guidance ESD IEC 610...

Page 18: ...on distance in meters Field strengths from fixed transmitters as determined by an electromagnetic site survey should be less than the compliance levels V1 and E1 Interference may occur in the vicinity...

Page 19: ...belt unplug the treadmill power supply and seek factory authorized repair before attempting to restart the treadmill Never allow children or pets near the machine without qualified adult supervision...

Page 20: ...ning Never drape garments hook up leads or other equipment over the side rails or drop objects on the belt while the TMX428 and TMX428CP is running Do not allow moisture or oils to accumulate on equip...

Page 21: ...ectric shock hazards To reduce the risk of electric shock hazards do not open this enclosure Refer servicing to qualified personnel Reading of the Owner s Manual is mandatory Elevation incline decline...

Page 22: ...by eliminating the potential presence of hazardous substances in the waste stream Customers should contact their local authorities or TRACKMASTER Distributor for guidance in complying with the direct...

Page 23: ...on 317 160 406 Rev 4 TMX428 TMX428CP TMX58 Service Manual 21 May 2021 Product and Package Information This section identifies the labels and their locations on the product and packaging TMX428 TMX428C...

Page 24: ...op on RH or LH end cap on handrail Identifies E Stop 3 Front of the device on the hood Identifies the Caution Electrical shock hazard 4 On the motor Identifies the Caution Electrical shock hazard 5 On...

Page 25: ...the Product Model 12 Front of device Identifies Listing Standards 13 Front of device Contains the European Union disposal requirements 14 Front of the device on motor pan on Shipping label Identifies...

Page 26: ...eadmill 6 Amps Specifies amperage of treadmill 7 Serial Number Manufacturers assigned serial number 8 Manufacturer Date Manufacturers date code 9 Type B Equipment Device is suitable for the external a...

Page 27: ...re based on the assumption that you are standing on the treadmill TMX 428 facing the control console TMX 428CP All parts listed below are considered Patient Applied Parts except where noted Item Descr...

Page 28: ...60 Hz 15 amp power supply optional US Configuration Speed Range 0 1 to 15 0 MPH 0 2 to 24 0 KPH self calibrating and adjustable in 0 1 MPH 0 2 KPH increments Incline Range 0 to 25 5 incremental moveme...

Page 29: ...the plug into your outlet or uncertain if the outlet meets local electrical codes Polarized outlets such as NEMA 5 20 and CEE7 7 must be verified for proper polarity configuration before plugging in...

Page 30: ...n electric current Ungrounded connections must not be used No other equipment may be used on the electrical circuit with the device Do not use extension cords Using a shared or unreliable circuit can...

Page 31: ...amage to the Trackmaster electronic control system Failure to follow these instructions will void your warranty NEVER USE AN AC HI POT TESTER ON THIS TREADMILL Using an AC Hi Pot tester will permanent...

Page 32: ...Power Requirements Ch 4 TRACKMASTER 30 TMX428 TMX428CP TMX58 Service Manual 317 160 406 Rev 4 May 2021...

Page 33: ...et Cut the 3 nylon straps holding the cardboard cover to the wood pallet 2 Remove the cardboard box by lifting straight up from one end to clear the treadmill 3 Carefully cut the zip tie to open the p...

Page 34: ...provide treadmill balance Note When moving to final destination you may experience a narrow passage or doorway The treadmill can be tipped on the side with handrails in the folded position This will a...

Page 35: ...assembly into the operating position and insert 2 3 8 16 bolts and 3 8 lock washer each side and tighten securely 2 Install 2 plastic caps each side for a finished look Figure 5 1 Item Description 1...

Page 36: ...5 3 5 Connect electrical 6 pin connection to J8 and quick disconnect to BC4 and BC5 to the back of the LCD Screen console from the connectors within the handrail cross brace 6 Attach the console to t...

Page 37: ...o the treadmill will pivot on its wheels and push forward When you have maneuvered the treadmill into its location gently lower the end of the bed assembly to the floor WARNING The device weight is 42...

Page 38: ...location See Preventative Maintenance Chapter 7 for Running Belt Tracking Adjustment NOTE Because this adjustment is not covered under your warranty it is important that you review these instructions...

Page 39: ...test connector and turn treadmill power ON Continue holding until treadmill begins to elevate 4 Once this is initiated each push of the button should elevate the treadmill by 5 5 When the treadmill r...

Page 40: ...bility The standard Female RS232 port and a new USB B port offer connectivity diversification You will need to install the appropriate USB driver software in order to communicate with the TRACKMASTER...

Page 41: ...test to verify the equipment passes all applicable leakage tests Your in house biomedical technician electrician or technically qualified personnel can find instruction for performing these tests in t...

Page 42: ...equipment to terminate the exercise session and turn off the treadmill Pull Tether Switch The pull tether switch is a safety device for patient safety use in emergency situations to stop the treadmil...

Page 43: ...rolled thru communication All control buttons on the console are disabled in this mode with the exception of the two stop buttons located at the lower left and lower right of the control The display w...

Page 44: ...ne is 0 with a maximum of 25 The degree of incline can be increased or decreased in 5 increments Distance The distance traveled in miles during the duration of the workout session beginning with the i...

Page 45: ...ect segments of a workout when creating or modifying a workout routine Speed Minus Slower The triangular speed minus button decreases the speed of the running belt by 0 1 MPH or KPH each time it is pr...

Page 46: ...Operating Instructions Ch 6 TRACKMASTER 44 TMX428 TMX428CP TMX58 Service Manual 317 160 406 Rev 4 May 2021...

Page 47: ...between 10 and 18 5 The RED portion of the bar represents an incline from 18 to 25 6 The BLACK horizontal bars represent the running belt speed They will turn to WHITE when the segment is completed M...

Page 48: ...f a wireless chest strap or pulse rate watch monitoring device NOTE If the user exceeds the stated heart rate target the screen will flash a warning that the target heart rate has been exceeded The tr...

Page 49: ...uts or to define a custom workout by utilizing the buttons When the desired program is highlighted press the Yellow Enter button to select If the user selects Fitness Workouts go to Step 17 If the use...

Page 50: ...tage 7 1 min 9 7 6 0 6 Stage 8 1 min 9 7 6 0 8 Stage 9 1 min 10 5 6 5 8 Stage 10 1 min 10 5 6 5 10 Stage 11 1 min 11 3 7 0 10 Stage 12 1 min 11 3 7 0 12 Stage 13 1 min 12 0 7 5 12 Stage 14 1 min 12 0...

Page 51: ...5 3 3 3 14 Stage 15 1 min 5 3 3 3 15 Stage 16 1 min 5 3 3 3 16 Stage 17 1 min 5 3 3 3 17 Stage 18 1 min 5 3 3 3 18 Stage 19 1 min 5 3 3 3 19 Stage 20 1 min 5 3 3 3 20 Stage 21 1 min 5 3 3 3 21 Stage...

Page 52: ...button to input user information or press the Green Start button to begin workout NOTE Any of the Fitness Interval Training programs can be altered in intensity merely by pressing for belt speed or i...

Page 53: ...4 0 2 5 0 Stage 11 0 5 min 6 4 4 0 0 Stage 12 1 5 min 4 0 2 5 0 Stage 13 0 5 min 6 4 4 0 0 Stage 14 1 0 min 4 0 2 5 0 Cool Down 3 0 min 3 2 2 0 0 HIGH INTENSITY SPEED INTERVAL WORKOUT Time Speed KPH M...

Page 54: ...0 2 5 7 Stage 11 0 5 min 6 4 4 0 12 Stage 12 1 5 min 4 0 2 5 10 Stage 13 0 5 min 6 4 4 0 12 Stage 14 1 0 min 4 0 2 5 3 Cool Down 3 0 min 3 2 2 0 0 HI INTENSITY PEAK INTERVAL WORKOUT Time Speed KPM MP...

Page 55: ...reen at the right shows the 5 Custom Workouts the user can choose from The control has room for 10 Select the desired Custom Workout by pressing the button then press the Green Start button to begin o...

Page 56: ...Operating Instructions Ch 6 TRACKMASTER 54 TMX428 TMX428CP TMX58 Service Manual 317 160 406 Rev 4 May 2021...

Page 57: ...orized and qualified service provider Contact customer support with any questions at 316 283 3344 Use only TRACKMASTER replacement parts Using other parts may void your warranty and may cause your tre...

Page 58: ...djustment and Running Belt Tension Adjustment Running Belt Tracking Adjustment This procedure requires the following tool Allen wrench NOTE Because this adjustment is not covered under your warranty i...

Page 59: ...may require more frequent adjustment to prevent belt damage Running Belt Tension Adjustment The running belt may stretch and loosen with regular use This looseness is noticeable when the belt tends to...

Page 60: ...cated on the bottom hood with 1 8 Allen wrench 2 With the socket and wrench loosen the TENSION ADJUSTMENT back nut 3 Press down on drive belt between motor and front roller with approximately 5lbs of...

Page 61: ...ll to its maximum elevation 2 Turn the main power switch to the OFF position and unplug the treadmill from its outlet 3 Using a lint free cloth remove the old lubricant and accumulated dust from the e...

Page 62: ...Preventive Maintenance Ch 7 TRACKMASTER 60 TMX428 TMX428CP TMX58 Service Manual 317 160 406 Rev 4 May 2021...

Page 63: ...tion If the contents are valid the unit enters a startup mode where the system checks to see if it should enter Self test mode described in the Self test MODE section and begins to find the zero eleva...

Page 64: ...t into a run mode The speed control output is a 4kHz 1024 count pulse width modulated PWM output supplied directly to the motor controller Based on calibration the speed is controlled by outputting a...

Page 65: ...ent to the serial port it is decoded and executed The corresponding acknowledgement is then transmitted via the serial port The controller transmits acknowledgments and data only in response to a comm...

Page 66: ...Set Weight Note 7 BA 186 Ack Auto Stop BB 187 Ack Auto Cool Down BC 188 Ack Toggle Transmit Acknowledge Command Data Flag BE 190 Input Command Data Out of Range BF 191 Illegal command or command not r...

Page 67: ...d would be followed by 0050 An attempt to send a value that is not in a half percent increment e g 4 3 will result in a data out of range reply Note 5 These Input commands sent by the host are accepte...

Page 68: ...bration the speed reference output is swept across its range and speed measurements are made at 15 points This function is also only available through the use of special treadmill interface software D...

Page 69: ...allows the unit to be used at 115VAC or 230VAC H Emergency Stop Switch A normally closed switch input used to switch power to the UPS control must be rated at 24 Volts DC and 3 Amps continuous duty EL...

Page 70: ...provided for interfacing with the host controller F USB Interface A Mini B right angle USB Connector is provided for interfacing with the host controller H Emergency Stop Switch Two 0 187 quick connec...

Page 71: ...TRACKMASTER Ch 8 Product Requirements 317 160 406 Rev 4 TMX428 TMX428CP TMX58 Service Manual 69 May 2021 UNIVERSAL POWER SUPPLY BOARD 3 1 Edition FGLF0495 1...

Page 72: ...Product Requirements Ch 8 TRACKMASTER 70 TMX428 TMX428CP TMX58 Service Manual 317 160 406 Rev 4 May 2021 UNIVERSAL POWER SUPPLY BOARD 4th Edition FGLF0495 3...

Page 73: ...reen power circuit breaker lit No Yes Turn treadmill power switch to the off position 0 Disconnect power cord from treadmill and wall outlet Measure continuity thru the 20amp circuit breaker Turn trea...

Page 74: ...switch and inline filter Is the Green LED1 lit on Drive PC2303 012 N No Turn treadmill power switch in the on 1 position Is the Red D7 LED lit on Smart Power Supply FG0495 No Yes Is the Green LED1 lit...

Page 75: ...n Drive PC2303 012 N Turn treadmill power switch in the on 1 position No Yes Is the Green LED1 lit on Drive PC2303 012 N Verify incoming voltage 110 120VAC Verify incoming voltage 220 240VAC No Yes Is...

Page 76: ...akers are not tripped No Yes Is the Red D7 LED lit on Smart Power Supply FG0495 Verify incoming voltage 110 120VAC Verify incoming voltage 220 240VAC No Yes Is Voltage between Red and Blue wire 110 12...

Page 77: ...er Supply FG0495 Replace Emergency Stop Button Red D13 LED Light should be lit on Smart Power Supply FG0495 Reference 1E 1F No Yes Is the Red D12 LED lit on Smart Power Supply FG0495 Verify treadmill...

Page 78: ...on is released or Pull Tether missing Press connect on the Full Vision Treadmill PS New Cal Software are you Recd and Sent information Turn treadmill power switch is in the on 1 position No Yes Verify...

Page 79: ...not been damaged Verify Communication cable is connected at both ends Is Communication Cable Damaged No Yes Replace Communication Cable Communication should be restored Reference 1G Is Communication...

Page 80: ...sing Speed Signal from Motor Controller Reference Smart Power Supply Error Code 4 Flow Chart 1M Over Speed Error Based on Motor Controller Signal Reason for error flashes Over Speed Error Based on Mot...

Page 81: ...ll Vision Treadmill PS New Cal software connect communication thru RS232 or USB Did treadmill cycle according to Test Plug Procedure Yes No Connect Stress System perform test Did treadmill respond to...

Page 82: ...ED D13 flashing on the Smart Power Supply FG0495 Yes Treadmill should be operational No Verify Elevation Voltage JP1 Turn the treadmill power switch OFF O Did the Volt meter momentarily read incoming...

Page 83: ...e operational No Send a Start Belt Command or Press Start if equipped with controller Did the running belt start Return Treadmill to service Replace Drive PC2303 012 N 317 160 196 Yes No Verify the ha...

Page 84: ...the treadmill power switch OFF O for 10 seconds then turn the power switch ON Is the Red LED D13 on the Smart Power Supply FG0495 on continuously Yes No Is the Red LED D13 flashing on the Smart Power...

Page 85: ...and or Press Start if equipped with controller Speed the treadmill up to 1 MPH With the treadmill running at 1 0 MPH for 1 minute is the Red LED D13 on Replace Speed Sensor 317 160 305 Yes Verify that...

Page 86: ...ensor gap to flywheel magnet is 1 4 and connector is secure on J10 on the Smart Power Supply FG0495 Verify when the fly wheel magnet passes by the speed sensor that D10 LED on the Smart Power Supply F...

Page 87: ...he harness between Drive PC2303 012 N and Smart Power Supply FG0495 is properly connected and not damaged Was the harness damaged Was the harness properly connected Replace Harness 317 160 208 Yes No...

Page 88: ...ower Supply FG0495 Verify when the fly wheel magnet passes by the speed sensor that D10 LED on the Smart Power Supply FG0495 the red led light is on then goes out after the speed is not present Is the...

Page 89: ...13 flashing on the Smart Power Supply FG0495 Yes Treadmill should be operational No Send a Start Belt Command or Press Start if equipped with controller Did the running belt start Return Treadmill to...

Page 90: ...4 second pause on the Smart Power Supply FG0495 No Yes Turn the treadmill power switch OFF O Is the Red LED D13 on the Smart Power Supply FG0495 on continuously Yes No Is the Red LED D13 flashing on t...

Page 91: ...aged or loose connector LCD Screen FG0496 3rd Edition LCD Screen FG0698 4th Edition Did the Welcome screen appear Yes No No Is the screen displaying ESTABLISHING COMMUNICATION Verify the Emergency Sto...

Page 92: ...s Code Description Fault Retention No Blink No faults power stage enabled Fast Blink No faults power stage disabled LED Off Ac line power insufficient 1 Blink PWM_CMD Stuck Low Latched Consult Factory...

Page 93: ...4 Hex Socket or Flat Blade Screw Driver Approximate time to complete 10 min 1 Turn the treadmill s power switch to the OFF position 2 Unplug the treadmill from the wall receptacle 3 Allow treadmill to...

Page 94: ...mount bolts 10 With hex socket or flat blade screw driver remove the 4 plastic clamps on the Motor Feedback Power wires 11 With 7 16 wrench and socket remove the 4 bolts securing the motor mount to th...

Page 95: ...t Motor Feedback 6 pin cable to J1 on the drive 26 Reconnect Motor Power 4 pin cable to TB2 on the drive 27 See Drive Belt Tension Adjustment to tension drive belt properly 28 After installation run t...

Page 96: ...7 Remove Motor Feedback 6 pin cable on J1 from drive 8 Remove 10 pin communication cable on J2 from drive 9 Remove Incoming Power 4 pin connector on TB1 from drive 10 Remove Motor Power 4 pin cable on...

Page 97: ...as it will go 10 Use a Allen wrench or socket to remove the bolt securing the front roller to the treadmill frame 11 Push the front roller from the right side of the treadmill to the left side and li...

Page 98: ...d stripping the threads on the tension bolt or roller 10 Push rear roller forward as far as it will go 11 Use a Allen wrench or socket to remove the bolt securing the front roller to the treadmill fra...

Page 99: ...nch or socket and remove the 4 flat head Allen screws which secure the running deck cross braces There are 4 screws total 2 on the left side and 2 on the right side 13 Push the deck to one side of the...

Page 100: ...ce securing bolts Use caution to avoid over tightening the bolts 24 Align the bolt holes on the rear roller with the access hole of the end caps Start the tensioning bolts on the rear roller but do no...

Page 101: ...ller When removing the tension bolts maintain equal tension on the bolts to avoid stripping the threads on the tension bolt or roller 12 Push rear roller forward as far as it will go 13 Lift the edge...

Page 102: ...running deck cross brace with the damaged deck cushions 13 Use a wrench or socket with extension to remove the 2 bolts securing the deck cross brace to the treadmill side channels Remove the cross bra...

Page 103: ...mill 7 With wrench and socket loosen spring tension slide belt off the sprocket allowing the motor to pivot 8 Using 7 16 socket and wrench remove the 6 bolts securing the Bracket Motor Right Hand 9 Lo...

Page 104: ...come to rest on its side 10 With the 9 16 wrench and socket remove the top and lower bolts from the actuator 11 When removing the bolts from the actuator watch out for nylon washers on each side of t...

Page 105: ...Pliers Grounding Wrist Strap Approximate time to complete 20 min 1 Turn the treadmill main power switch to the OFF position 2 Unplug the treadmill plug from the wall receptacle 3 Allow the treadmill...

Page 106: ...D precautions including wearing a grounding wrist strap that is connected to an exposed metal connection point on the treadmill chassis 9 Reconnect the DC Fan negative to 3 Wire Speed Sensor Harness r...

Page 107: ...OFF position 2 Unplug the treadmill power cord from the wall receptacle 3 Allow the treadmill to discharge for 1 minute 4 Remove existing 3 wire sensor 5 Slide replacement 3 Wire Speed Sensor thru ru...

Page 108: ...ard 10 Unplug Pull Tether J6 Black and J7 Gray single conductor spades from the SPSR Board 11 Unplug Speed Sensor J10 two conductor from the SPSR Board 12 Unplug Elevation Count Sensor J11 three condu...

Page 109: ...reaker to replace When replacing more than one perform the replacement one at a time to keep the wires on the correct value of circuit breaker 7 Using a small electrical flat blade screwdriver push th...

Page 110: ...fabricated handrail Fig B 6 Completely removing the ESB STS assembly and gently pulling to expose the wires 7 Using two pairs of pliers gently separate the connectors on the ESB Fig C 8 On the STS usi...

Page 111: ...ESB and STS is now complete once the treadmill has passed the above test 8 Check to make sure all screws are properly tightened Replacing the Center Handrail Tools Required 1 8 Allen Wrench 5 32 Alle...

Page 112: ...ection point on the treadmill chassis 5 With the 5 32 Allen Wrench remove the four 20 screws holding the center handrail to the handrail assembly 6 Feed the wire harness through the handrail assembly...

Page 113: ...on 2 Unplug the treadmill from the wall receptacle 3 Allow the treadmill to discharge for 1 minute 4 Remove the 5 hood securing bolts 5 Removed the hood and set it aside CAUTION Use ESD precautions in...

Page 114: ...ns including wearing a grounding wrist strap that is connected to an exposed metal connection point on the treadmill chassis 5 Gently pull the plate out allowing the wires to feed through the hole 6 U...

Page 115: ...urce not found to reinstall new ower cord Replacing the CE filter Tools Required Flat Blade Screwdriver Pliers or Adjustable Wrench Grounding Wrist Strap Approximate time to complete 30 min 1 Turn tre...

Page 116: ...urn treadmill main power switch to the OFF position 2 Unplug the treadmill plug from the wall receptacle 3 Allow the treadmill to discharge for 1 minute 4 Remove the 5 hood securing bolts 5 Remove the...

Page 117: ...lace Handrail Center TMX428 Series 3 0 m i n Handrails take off and reinstall for moving TMX428 Series 4 5 m i n Main power switch check and replacement TMX428 Series 3 0 m i n Run belt tracking and t...

Page 118: ...ed In the event that components serviced share like disassembly procedure both times will not apply Example with replacement of wire harness speed sensor could also be replaced for no additional time...

Page 119: ...stand clear of running surface 8 Select 9 Observe Running belt will pause for approximately 8 seconds and slowly increase speed establishing multiple calibration points 10 When calibration routing is...

Page 120: ...nd successfully value P13 will automatically update Cal Speed Fields When calibration routine fails value P13 will display Consult factory for assistance 7 At this point running belt calibration is co...

Page 121: ...olution this could be the seam or a chalk line you make on the belt 2 Start the treadmill and adjust the speed to 1 0 MPH 1 6 KPH 3 Start the stopwatch when the mark on the belt passes an established...

Page 122: ...0 Elevation and Upper Elevation limits on travel 8 Increase elevation to 5 and cycle treadmill power by resetting the power the treadmill will automatically find the lower limit position 9 Using a tap...

Page 123: ...5 On the MSI Actuator loosen screw to relieve tension then position lower cam This is a friction fit be careful to move in small increments tighten screw when complete Von Weise Actuator MSI Actuator...

Page 124: ...op cover NOTE The treadmill can have either Von Weise or MSI Actuator The difference is how the Zero Position is adjusted Von Weise Actuator MSI Actuator 5B If the Zero Position is low adjust the uppe...

Page 125: ...he lower switch the upper cam will need to be reset to zero to allow the treadmill to part in the correct position Repeat Step 8 to reestablish 0 elevation NOTE When adjustments are made to the lower...

Page 126: ...0 elevation 21 If Actuator cap was removed replace cap Elevation Chart TMX428 TMX428CP and TMX58 TMX428 TMX428CP and TMX58 Elevation Actuator Adjustment VonWeise Actuator MSI Actuator FLOOR A B C D E...

Page 127: ...ghlight the P2 parameter and hold down on the QUICK SPEED 2 for approximately 5 seconds Using the or key this allows you to highlight a specific stop code and receive a breif description for stopping...

Page 128: ...Smart Power supply circuit board 4 Insert the SD card into the SD card reader slot as shown at right 5 Switch the main power switch to the ON position Be sure to keep hands away from electrical compon...

Page 129: ...creen will display the Welcome Screen Dip Switch Configuration Position Dip Switch 1 In the OFF position units are set to English MPH In the ON position units are set to Metric KPH Position Dip Switch...

Page 130: ...in the OFF position and switch 5 is in the ON position 6 Switch the main power switch to the ON position Be sure to keep hands away from electrical components which may cause a shock hazard Depending...

Page 131: ...5 317 160 201 1 4 Flywheel DC W Magnet 50 dia 317 160 200 1 5 HHCS 7 16 14 x 5 Lg 001 2332 1 6 NLN 7 16 14 001 2333 1 7 HHCS 13 3 Lg All Thread HHCS 13 5 Lg All Thread Alternative 001 2348 001 2331 1...

Page 132: ...9 1 3 HN 8 32 Nylon 001 1763 4 4 Mount Inverter Isolation 317 160 040 4 5 HHWHTS 8 32 x 375 001 1744 4 6 RHMS 6 32 x 2 5 Lg 001 1890 1 7 Standoff Round 50 Lg 166 ID 001 1854 1 8 K Lock Nut 6 32 001 18...

Page 133: ...09 001 1 2 Board FG0495 3 Universal Power Supply 317 160 199 1 3 HN 8 32 Nylon 001 1763 5 4 Mount Inverter Isolation 317 160 040 5 5 HHWHTS 8 32 x 375 001 1744 5 6 Trim Black 3 Lg 001 102 044 1 9 Trim...

Page 134: ...1519 2 5 NLN 3 8 16 001 1430 2 Pull Tether Assembly Item Description Part Number Qty 1 Tether Pull w Wrist strap Not Sold Individually 317 160 229 1 2 E Stop Kill Switch LS500 Not Sold Individually 31...

Page 135: ...r Qty 1 Emergency Stop IDEC Not Sold Individually 317 160 268 1 2 Cap 1 50 x 4 00 LPDE BLK Modified Not Sold Individually 317 160 230 1 1 2 Emergency Stop Assembly Sold as assembled kit 317 722 001 1...

Page 136: ...TMX428 TMX428CP TMX58 Service Manual 317 160 406 Rev 4 May 2021 Motor Pan Assembly DC MOTOR MOUNT ASSEMBLY CIRCUIT BOARD MOUNT ASSEMBLY ALTERNATIVE RESITOR ALTERNATIVE SWITCH TAP 10 32 HOLE AND SAND...

Page 137: ...DC W Connector 317 160 202 1 13 RHMS 6 32 x 50 Lg 001 1851 4 14 K Lock Nut 6 32 001 1858 4 15 Resistor Omite 85 150MJ40R0DE Alternative Resistor Omite 317 160 233 1 16 HNS 8 32 Flange 001 1636 7 17 HH...

Page 138: ...ACK CONNECTOR 115V CONFIGURATION 220V CONFIGURATION RESITOR OMITE DRIVE DC SERVO PC2303 012 N BLACK 110 120 BLANK BROWN HOT BLANK BLANK BLACK 208 240 BROWN HOT BLANK WHITE COMMON RED INCLINE UP BLACK...

Page 139: ...AC COMMON BLUE INCLINE HOT BROWN AC HOT BLK WHT BLK RED BRN BRN BRN BLU HARNESS CONNECTOR BLACK HARNESS CONNECTOR BROWN CONNECTOR COLOR CONFIGURATION ALTERNATIVE POWER SWITCH POWER SWITCH ASSEMBLY HA...

Page 140: ...1 1 6 Harness Elevation 317 160 231 1 7 HH Screw 10 32 x 375 Lg GRD 317 160 076 2 8 Harness Motor Controller 417 160 031 1 9 Harness Ground 317 160 070 2 10 Harness Main DC Treadmill 317 160 247 1 11...

Page 141: ...TRACKMASTER Ch 13 Parts List with Part Numbers 317 160 406 Rev 4 TMX428 TMX428CP TMX58 Service Manual 139 May 2021 Frame Assembly APPLY MOLY BASED GREASE 2X...

Page 142: ...26 11 Nut HN 20 Grade 5 001 1386 26 12 Landing Gear Assembly 317 702 001 1 13 Bumper 1 8 Dia Black 317 160 106 2 14 Shoulder Bolt HSHSS 5 8 Dia x 1 Lg 001 1730 2 15 Elevation Delrin Spacer 317 160 06...

Page 143: ...CAMBER UP SEE NOTE 3 SEE NOTE 1 NOTES 1 ADJUSTMENT SCREWS MUST BE MATCH TIGHTENED PROPER TENSION IS ACHIEVED WHEN BELT CAN T SLIP ON PULLEYS WHEN IN OPERATION ACHIEVED 2 ADJUST DRIVE BELT TENSION PUL...

Page 144: ...1 3 7 Deck Isolator 1 75 Dia with Stud 317 345 003 6 8 Flange Lock Nut HNS 5 16 18 001 1398 6 9 Deck Running Board 317 160 025 1 10 Screw HSFCHCS 5 16 18 x 1 5 Lg PLTD 001 1739 6 11 Roller Front 317 1...

Page 145: ...086 2 5 Lock Washer 3 8 001 1452 4 6 Screw HSHCS 3 8 16 x 1 Lg PLTD 001 1859 6 7 Dome Plug 317 180 008 4 8 Handrail Center TMX428 317 711 001 1 9 Screw HSBHCS 20 x Lg 001 2351 8 10 Harness ESB Pull T...

Page 146: ...wer Cord 250 VAC C 19 Type K Danish Power Cord 240 VAC C 19 GB1002 Power Cord 250 VAC C 19 Type H Israel Power Cord 250 VAC C 19 Type L Italy Power Cord 250 VAC V 19 Type J Swiss 317 160 219 317 160 2...

Page 147: ...4 TMX428 TMX428CP TMX58 Service Manual 145 May 2021 3rd Edition TMX428CP Controller Assembly OUTSIDE CONTACT CONNECT TO J10 ON LCD SCREEN CONNECT CABLE TO PULL TETHER CONNECT CONTACT I I ROUTE THRU LE...

Page 148: ...160 265 1 8 Back Plate Fitness Panel 317 731 001 1 9 Fastener 20 UNC Riv Nut 001 1686 4 10 Rubber Control Dampener 317 160 277 2 11 Handrail Controller TMX428CP 317 719 001 1 12 Flat Washer Dia 001 14...

Page 149: ...TRACKMASTER Ch 13 Parts List with Part Numbers 317 160 406 Rev 4 TMX428 TMX428CP TMX58 Service Manual 147 May 2021 4th Edition TMX428CP Controller Assembly CONNECT TO J10 ON LCD SCREEN...

Page 150: ...001 1745 4 5 Back Plate Fitness Panel 317 731 001 1 6 Fastener 20 UNC Riv Nut 001 1686 4 7 Rubber Control Dampener 317 160 277 2 8 Handrail Controller TMX428CP 317 719 001 1 9 Flat Washer Dia 001 143...

Page 151: ...406 Rev 4 TMX428 TMX428CP TMX58 Service Manual 149 May 2021 TMX58 Controller Assembly OUTSIDE CONTACT CONNECT TO J10 ON LCD SCREEN CONNECT CABLE TO PULL TETHER CONNECT CONTACT I I ROUTE THRU LEFT HAND...

Page 152: ...er Control Dampener 317 160 277 2 11 Handrail Controller TMX58 317 714 001 1 12 Flat Washer Dia 001 1439 4 13 Lock Washer Dia 001 1450 4 14 Screw BHSCS 20 x SS 001 1796 4 15 Polar Board Royal Medical...

Page 153: ...P TMX58 Service Manual 151 May 2021 Maintenance Log Serial _______________________________Date Purchased_______________ Purchased From ________________________Phone_______________________ DATE HOURS S...

Page 154: ...152 TMX428 TMX428CP TMX58 Service Manual 317 160 406 Rev 4 May 2021...

Page 155: ...hen cleaning Do not use abrasive brushes or abrasive cleaners This could damage the paint and plastic surfaces Do not use sharp tools e g knife metal scraper or aggressive cleaning solvents for cleani...

Page 156: ...power switch to OFF and disconnect the treadmill from its power outlet Step 2 Prepare 20 mL 0 68 oz of 70 or greater isopropyl alcohol disinfectant solution according to the manufacturer s directions...

Page 157: ...ents Manufacturer Contact Full Vision Inc 3017 Full Vision Drive Newton KS 67114 USA www trackmastertreadmills com Phone 316 283 3344 Fax 316 283 9522 Email sales full vision com Item Description 1 Em...

Page 158: ...cal device as being capable of preparing a medical device for reuse It remains the responsibility of the processor to ensure that the processing as actually performed using equipment materials and per...

Page 159: ...2020 Full Vision Inc Assembled in Newton KS U S A Full Vision Inc 3017 Full Vision Drive Newton KS 67114 www full vision com www trackmastertreadmills com...

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