Trackmaster FVX325, Field Service Manual

Page: 76 / 205

TRACKMASTER
August, 2006 FVX, TMX Series Service Manual
7-1
Troubleshooting
Trouble Shooting Guide
Symptom Possible Cause Corrective Action
Green Power light
not lit
Power switch off
Power cord unplugged
Service breaker tripped
Incorrect outlet wiring
Cord is damaged
Terminals at light not seated
Spade terminals not fully seated at main switch
Turn power switch to on (-) position
Plug in power cord
Reset Breaker
Have outlet checked by qualified personnel
Replace cord
Push terminals on to light spades
Push cables back on terminals
Treadmill light is
on but the
treadmill will not
run from the EKG
system
Emergency stop button is pressed
Stress system cable is not connected
Stress system cable is damaged
Emergency stop button wires are not connected
Stress system has lost communication with treadmill
Stress system is not configured properly for treadmill
Power supply relay board is not powering up
Turn ESB to release
Plug stress system into treadmill
Replace communication cable
Verify spade terminals are connected to board
Turn off stress system & treadmill, then power on both units
Qualified personnel should verify systems configuration
Check wiring connections at breakers & board for loose connections
Treadmill light is
on but the
treadmill will not
run from the test
plug
Test button “test” is being improperly preformed
Emergency stop button is pressed
Emergency stop button wires are not connected
Power supply relay board is not powering up
RS232 harness in not transferring data
Hold button in while powering up and for a few seconds following
Turn ESB to release
Verify spade terminals are connected to board
Check wiring connections at breakers & board for loose connections
Verify by testing direct to CB RS232 port Replace harness if bad
Belt is making
excessive noise
Treadmill is not on level floor
Belt tracking is improperly adjusted
Treadmills belt is contacting a foreign object
Move treadmill to level stable area
Follow procedure in manual for adjusting belt tracking
Remove any objects that are in contact with the belt
Belt slips or
hesitates with foot
step
Belt is improperly tensioned
Running deck is excessively worn
Belt is wet
Follow procedure in manual for adjusting belt tension
Re-wax, flip or replace worn running deck
Dry belt and remove the source of the moisture
Main Breaker
throws when
powering up
treadmill
Treadmill is not on a dedicated circuit
Improper circuit breaker is installed
Outlet is wired incorrectly
Power cord is damaged & shorted
Inverter is defective
Treadmill has an electrical short
Follow power requirements portion of manual
115v treadmills require a High Magnetic type breaker
Qualified personnel should check outlet
Replace power cord
Replace inverter
Qualified personnel should check treadmill wiring
1amp/2amp circuit
breakers on
treadmill trip
Improperly adjusted limit switches
Defective actuator
Improperly wired treadmill
Treadmill has an electrical short
Adjust actuator limit switches
Replace actuator
Qualified personnel should check wiring at circuit breakers
Qualified personnel should check wiring for short to ground
¼ amp circuit
breakers on
treadmill trip
Improperly wired treadmill
Defective power supply relay board
Treadmill has an electrical short
Qualified personnel should check wiring at circuit breakers
Replace power supply relay board
Qualified personnel should check wiring for short to ground
Controller display
is partially
illuminated or not
at all
Emergency stop button is pressed
Emergency stop button wires are not connected
Communication cables from controller are damaged
Communication cables from controller are not connected
Turn ESB to release
Verify spade terminals are connected to each other or to ESB
Replace cables
Verify cables are both plugged into board and controller properly
Treadmill elevates
but belt will not
run
Stress system cable is damaged
Stress system is not configured properly for treadmill
Wiring to inverter has a faulty connection
Inverter is defective
Power supply relay board is defective
Stress system is defective
Replace communication cable
Qualified personnel should verify systems configuration
Repair or replace wiring that feeds inverter power
Replace inverter
Replace relay board
Qualified personnel should verify systems operation
Treadmills belt
runs but will not
elevate
Stress system cable is damaged
Stress system is not configured properly for treadmill
1 amp/2 amp circuit breakers are tripped
Actuator is defective
Power supply relay board is defective
Wiring to actuator has a faulty connection
Stress system is defective
Replace communication cable
Qualified personnel should verify systems configuration
Reset the breakers
Replace actuator
Replace relay board
Repair wiring that feeds actuator
Qualified personnel should verify systems operation
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