Scheduled Maintenance
Toyota Pallet Truck Service Manual
Introduction
4-4
00700-CL390-04, Issued: 2 February 2004
Perform Every Two Months or 250 Operating Hours
Item
Every Two Months or 250-Hour Checklist
Daily Checklist
Perform Daily Checklist.
Brake
Check for satisfactory brake operation.
Check the brake actuation and deadman switch adjustment.
Contactor Tips
Check the contactor tips. Replace if:
•
they are burned or worn
•
the silver facings are almost worn through or the copper is
showing in the contact area
•
there is a curved surface between the mating tips
Drive Unit
Check the oil level of the drive housing.
Check and clean the drive housing breather.
Lubricate the steering bearing through grease fittings.
Electrical System
Visually inspect all cables for damage and poor connections.
Check for battery leakage to truck frame.
Check for shorts to truck frame.
Check for dielectric grease when cold storage.
Check for correct cable tie installation.
General Operation
Check the condition of cables and hoses.
Check for looseness of all mounting bolts and nuts.
Hydraulic System
Inspect hydraulic connections and mountings.
Inspect hoses, tubes and fittings for leaks.
Check for correct fluid level in hydraulic reservoir.
Clean the hydraulic fluid breather cap.
Motor Brushes
Check the condition of brushes, springs and holders.
Check that the brush length exceeds the minimum length:
Drive motor - 9/16 in. (14.3 mm)
Lift/Aux. motor - 1/2 in. (13 mm)
Lift Linkage
Inspect, lubricate, and adjust linkage.
Examine for wear.
Stabilizer Pads
Check that stabilizer pads are still at the required length.
Wheel
Check the tightness of the drive wheel mounting cap screws.
Check and lubricate the load wheel bearings and fork trails.
Caster Assembly
Check operation, adjustment, grease.
N
OTE
:
List repairs and report any damage to the supervisor or maintenance personnel.
