Toyota Pallet Truck Service Manual
How to Use This Manual
Manual Design
00700-CL390-04, Issued: 2 February 2004
1-3
Manual Design
The Toyota Pallet Truck Service Manual is
designed with the following objectives in mind:
•
Provide technical coverage for expected
levels of user expertise
•
Anticipate your needs and reduce your
decisions regarding maintenance
•
Reduce page flipping through a “one-stop
shopping” approach
The two-line running page header at the top of
each page tells you:
•
Name of the manual
(Toyota Pallet Truck Service Manual)
•
Current Chapter Title
(for example, this page
How to Use This
Manual
)
•
Current topic
(for example, this page
Manual Design
)
It is recommended that you go to the START
page for guidance to the correct chapter.
•
How to Use This Manual
explains the
manual format and design and contains
the Table of Contents and START page.
•
Safety
explains warning and caution
notes, general safety rules and safety rules
for batteries, static, jacking, and welding.
•
Systems Overview
includes truck
specifications and theory of operation
information.
•
Planned Maintenance
outlines the
recommended schedule of preventive
services to keep your truck working most
efficiently.
•
Troubleshooting
is a set of “decision-tree”
charts and tables designed to take you
from a symptom to a specific sequence of
tests in order to isolate a failing
component.
•
Chart “TS1: START
TROUBLESHOOTING” on page 5-22
will guide you to the individual
troubleshooting symptom chart you
need.
•
When you’re familiar with the
symptoms listed, you may instead
simply find the symptom chart. See
“List of Troubleshooting Charts” on
page 5-19.
•
When you complete a troubleshooting
procedure, be sure to follow the steps in
chart
•
Component Procedures
gives
step-by-step procedures for testing,
removal, installation, and adjustment of
individual truck components. Components
are listed in an order which considers:
•
Frequency of attention
•
Physical attachment (for example,
brake must be removed before drive
motor)
•
Functional relation (for example, drive
motor and drive unit components are
grouped together)
To find a component procedure, you may
use one of three methods:
•
Look up the component name in the
“List of Component Procedures” on
page 6-2
•
Find the component in the
“Component Locators” on page 6-5
.
•
Look up the component name in the
maintenance manual Index.
•
Appendix
contains reference information
such as torque values, lubricants and
schematics.
•
Index
lists subjects alphabetically.
