4202D–01
D26287
Push Rod Play and
Free Play Adjust Point
Pedal Height
Adjust Point
Push Rod Play
Pedal Height
CL0102
Pedal Free Play
CL0512
25 mm (0.98 in.) or more
Release Point
Full Stroke
End Position
–
CLUTCH
CLUTCH PEDAL SUB–ASSY
42–7
2222
Author:
Date:
2002 CAMRY REPAIR MANUAL (RM881U)
ADJUSTMENT
1.
INSPECT AND ADJUST CLUTCH PEDAL SUB–ASSY
(a)
Turn over the floor carpet.
(b)
Check that the pedal height is correct.
Pedal height from asphalt sheet:
159.0 – 169.0 mm (6.260 – 6.654 in.)
(c)
Adjust the pedal height.
(1)
Loosen the lock nut and turn the stopper bolt until
the height is correct. Tighten the lock nut.
Torque: 25.5 N
⋅
m (260 kgf
⋅
cm, 10 ft
⋅
lbf)
(d)
Check that the pedal free play and push rod play are cor-
rect.
(1)
Depress the pedal until the clutch resistance begin
to be felt.
Pedal free play: 5.0 – 15.0 mm (0.197 – 0591 in.)
(2)
Gently depress the pedal until the resistance begins
to increase a little.
Push rod play at pedal top:
1.0 – 5.0 mm (0.039 – 0.197 in.)
(e)
Adjust the pedal free play and push rod play.
(1)
Remove the instrument panel sub–assy upper.
(2)
Remove the instrument panel insert sub–assy low-
er LH.
(3)
Disconnect the air duct.
(4)
Loosen the lock nut and turn the push rod until the
free play and push rod play are correct.
(5)
Tighten the lock nut.
(6)
After adjusting the pedal free play, check the pedal
height.
(7)
Connect the air duct.
(8)
Install the instrument panel insert sub–assy lower
LH.
(9)
Install the instrument panel sub–assy upper.
(f)
Check the clutch release point.
(1)
Pull the parking brake lever and install wheel stop-
per.
(2)
Start the engine and idle the engine.
(3)
Without depressing the clutch pedal, slowly shift the
shift lever into reverse position until the gears con-
tact.
