tousek PULL T10 Mounting And Installation Manual Download Page 1

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Mounting and istallation manual

PULL T8, -T10, -T15 Master / Slave

sliding gate openers for opposite sliding gates

Safety Sensor

TÜV

-Sü

ITI

AL TEST

UNDER

EN 13241-1*)

Summary of Contents for PULL T10

Page 1: ...Mounting and istallation manual PULL T8 T10 T15 Master Slave sliding gate openers for opposite sliding gates Safety Sensor by TÜV Sü d I N I TIAL TEST UNDER EN 13241 1 ...

Page 2: ... details 3 1 Notes general characteristics function technical data 4 2 Mounting 5 3 Control unit overview 8 Connection Master Slave control unit 9 10 Programming Stucture of the menu 12 13 Connections and adjustments 14 Switches Buttons 14 Safety 16 Motor 20 Operating mode 21 Lamps Lights 22 Diagnosis 24 4 Emergency release in case of power failure note for the user 25 5 Change of euro standard cy...

Page 3: ...operly e g for playing Furthermore handheld transmitters have to be kept in safe places and other impulse emitters as buttons and switches have to be installed out of children s reach Before beginning with the installation the installer has to make sure that all mechanical components of the gate facil ity like carrier profile rail gate frame and panels guiding elements etc are sufficiently support...

Page 4: ...sek PULL T8 T10 T15 special attention has been paid to a quick and simple in stallation and a troublefree operation together with the proven quality and reliability Accordingly many clever details have been built into the operator from the automatic learning of gate end positions to the control board with removable clamps an integrated safety sensing edge analysis to an easy programmable text disp...

Page 5: ...ravel limit ATTENTION ATTENTION Mechanical limits are necessary ATTENTION the sliding gate operator has been developed and designed for the automation of horizontally travelling sliding gates Gates on sloping tracks i e gates which follow an inclined non horizontal travel path must not be automated without additional safety devices which make sure that the gate cannot start moving on its own from ...

Page 6: ... In Installation 1 lockable emergency release PHZ 2 gear wheel 3 cable 4 ground plate 4a slotted holes 4x for connection on the ground Z steel gear rack After installing the protection tubes check cable exit of operator 3 and having finished the concrete foundation the motor has to be bolted through the 4 slotted holes 4a to the concrete foundation It is particularly important that the operator is...

Page 7: ...ack it is es sential to place another gear rack element under the first and second gear rack elements thereby making sure that the gearing module between the two gear rack elements will be exactly kept see illustration After installation of the gear rack please loosen the fastening bolts slightly and rise the gear rack a little along the vertical slots creating a distance of approx 1 mm between th...

Page 8: ...n emergency release cable FE Slot for optional radio receiver see page 26 for connection ZM Connection slot for optional modulel see page 23 for connection F Safety fuse T 3 15A 3 Control board Sliding gate operator PULL T8 T10 T15 Master Slave Attention During connection adjustment and maintenance works please take care that the electronic circuit board won t be damaged by moisture rain Important...

Page 9: ... k2 L N black Motor connection red 230V a c blue pre wired Motor condenser 24V Master control unit Terminal assignment The stop input has no emergency stop function In order to ensure the emergency stop function provide the supply line with an all pole disconnecting emergency stop switch that locks after actuation Safety sensing edges Function main safety sensing edge MCE Safety during closing Fun...

Page 10: ...ng with the designated grounding screw see figure page 8 During connection adjustment and maintenance works please take care that the electronic circuit board won t be damaged by moisture rain Connection Master Slave control unit For the connection of the master and slave control unit connect the terminals 88 and 89 in the system connector to each other Max cable length between the operators 25m C...

Page 11: ...ve to be kept The device may only be connected by trained professionals The product is not suitable for installation in explosion hazardous areas An all pole disconnecting mains switch with a contact opening gap of min 3 mm has to be foreseen The gate facility has to be secured according to the valid safety regulations IMPORTANT The control lines buttons radio photocells etc have to be laid separa...

Page 12: ...pped The menu control includes all kinds of settings whereas in the slave control board only a part of the menu options described in the menu structure see page 13 can be selected marked with M S All other functions are taken over by the master Programming buttons Programming menu Adjustments overwiev 3 2 Adjustments overview Sliding gate operator PULL T8 T10 T15 Master Slave A T For programming p...

Page 13: ...tion during opening pause time extension M S G opening direction left right M G operating mode impulse mode automatic 1 255s increment 1 M partial opening 10 100 increment 1 30 M automatic mode complete partial opening only complete opening only partial opening M pause time logic no influence constant open in automatic mode M motor partial opening Master Slave Master and Slave Lights Lamps siee pa...

Page 14: ...r ans Slave control board As impulse emitters pushbuttons or key switches as well as external radio receivers with potential free make contacts can be used Impulse switch terminals M 30 32 M Buttons switches OPEN STOP CLOSE impulse repetition factory settings After a command of the impulse switch the motor starts an open or close movement If the impulse switch is pressed again during this movement...

Page 15: ... for the function OPEN CLOSE OPEN we strongly suggest the installation of a photocell OPEN Only open commands are accepted of the pedestrian opening button Closing the pedestrian entry with the button is not possible DEADMAN not selectable As soon as the Impulse button is set to DEADMEN automatically the pedestrian and the CLOSE button are set to DEADMEN The motor opens as long as the pedestrian b...

Page 16: ...gered by each impulse and will be checked if the receiver of the photocell responds to the signal from the photocell transmit ter If there is no communication between the photocell receiver and transmitter the control unit responds with an error Thedeactivationoftheself testfunctionisonlyallowedifthesafetyinstallationscorrespondtothecategory3 The exact function of the photocells depend on the prog...

Page 17: ...er Transmitter Receiver Photocell Tousek LS 41 as safety device Transmitter Receiver Important as the LS 45 2 has no SYNC function both photocell transmitters and receivers must be mounted on dif ferent sides 2 Photocells Tousek LS 45 2 as safety device Photocells Tousek RLS 610 as safety device M M M M 46 45 43 41 40 24Va c 24 230V a c d c COM NO NC COM N O COM N C 46 45 43 41 40 N O COM N C N O ...

Page 18: ...be selected if the contact strip 8 2kOhm of the main safety sensing edge should be evaluated not activ to be selected if the contact strip of the main safety sensing edge should NOT be evaluated Radio transmission TX to be selected if safety sensing edge 8 2kΩ of main entrance edge should be evaluated with the radio transmission system TX 310 TX 400 to be selected if safety sensing edge 8 2kΩ of m...

Page 19: ...ate opens Photocell with pause time M Safety no influence the photocell doesn t have any influence on the pause time in automatic mode Immediate closing in automatic mode an interruption of the photocell during pause time shortens the pause time After release of the photocell the gate starts closing Restart pause time in automatic mode an interruption of the outer photocell during pause time resta...

Page 20: ...peed 50 factory setting M S Motor 30 60 adjustable increment 5 determines the speed during soft run End position OPEN 5 factory setting M S Motor 0 30 adjustable increment 1 for readjustment of the automatically detected OPEN limit position of gate e g for safety sensing edges With adjustment 0 the motor runs to the previously learned open position For a diminished drive distance the value can be ...

Page 21: ...adjusted pause time Exception If the gate is in partial open position and an impulse for complete opening arrives then the gate opens completely and after the pause time it returns to partial opening position Only partial opening only after partial opening the gate closes automatically after the the adjusted pause time Pause time logic M Operation logic no influence Permanent open in automatic mod...

Page 22: ...can be connected e g garden lamp which can be turned on for each opening command for the duration of adjusted time Pilot control lamp Description add modules page 23 M Light Lamps llluminates at opening closing The pilot lamp output is activated during opening and closing movement Flashing illuminates flashing rapidly The pilot lamp output is activated as follows During opening the pilot lamp flas...

Page 23: ... point Additional module Connecting an additional module turn off power supply Cut out the marked area 6b Plug additional module Z through opening onto the slot ZM Additional module Courtyard lamp Control lamp On the terminals 12 13 a courtyard lamp H can be connected 230V max 100W On the terminals 70 71 a control lamp K can be connected 24Vd c max 2W Additional module Gate status display with pot...

Page 24: ... display Serial number M S Diagnosis Shows the serial number on display Protocol M S Diagnosis Shows the protocol list on display all events that take place are protocolled in this list with the buttons and the single events can be seen Status Sensor M S Diagnosis Degree and signal strenght of rotation speed sensor is shown on display All inputs okay e g Diagnosis Connections and adjustments T 00 ...

Page 25: ...andle back to its original position i e 180 clockwise Important after the handle is back in normal position slowly move the gate manually in its travel direction until you can hear that the gearing has re engaged Then lock it again and remove the key With next command the motor searches the open position a new learning of end positions is not necessary 4 Emergency release in case of power failure ...

Page 26: ...he power supply Remove radio cover 6a after loosening the bolt s Plug in the receiver printed circuit board E RS433 868 STN1 1 channel or RS433 868 STN2 2 channels into the corresponding slot FE as shown in the picture Slide the antenna cable D through the output connection A Place the radio cover 6a back and fix it with bolt s ToincreasetherangeanexternalantennaFK433orFK868 can be connected 6 Con...

Page 27: ...g on the DIN rail To remove a plug socket con nector from the DIN rail pull the locking lever V with a screwdriver or similar V Proceed carefully for cable routing Never lay the cables so that that they get damaged when mounting the opera tor cover For conducting the cable enlarge the existing hole B1 or make a new hole driling B2 Finally make sure that the sensor cable S is in their respective gu...

Page 28: ...ssful system check the end positions get detected automatically after giving an impulse to the Master Important After giving the impulse to program the end positions no other impulse must be given Also the safety devices mustn t be triggered This would lead to an interruption of the programming process Note During operation if the basic setting for the end positions OPEN CLOSE 5 the mechanical sto...

Page 29: ...INGS for Master control board For setting the most important adjustments for initial operation of motor Can be selected during initial operation hence when restoring the factory setting All safety devices are activated when leaving factory see menu page 13 The next programming adjustments are made in the main settings menu see page 12 13 4 Confirm additional options with button radio edge TX TX 40...

Page 30: ...dge active Side safety edge not active Opening direction Opening direct left Opening direct right Operation mode Operation mode Impulse mode Operation mode auto close 5s Operation mode aut close 10s System test Photocell System test Main safety edge System test Side safety edge End positions being detected Open position being detected Close position being detected Ready for use 5 6 7 8 Confirm Con...

Page 31: ...ions especially children have to be instructed The TOUSEK Ges m b H rejects any liability if the product is used in any way not fully conforming to its original purpose as stated herein All electrical installations have to be made in full conformity with the applying rules and laws e g using a fault current circuit breaker proper grounding etc An all pole disconnecting main switch with a contact o...

Page 32: ...lay photocell test negative interruption or hot wired photocell check correct connection hence remove obstacle use status dispaly for help display main safety edge test negative only when using the TX 310 short circuit or interruption of main safety edge check correct connection hence bat terry status of transmitter use status dispaly for help display side safety edge test negative only when using...

Page 33: ...irective accident prevention rules and laws as well as apply ing EU and national standards in force at the time of installation and operation of the gate facility The Tousek Ges m b H cannot be held responsible for any consequences resulting from disregard of applying standards and laws during installation or operation of the gate facility The 0 75mm 2 control lines are shown without ground lead I...

Page 34: ... gear wheel Z20M4 r44 Z16M4 r36 2 gear wheel center 63 67 3 gear wheel top 107 99 103 View A 133 gear wheel 1 gear wheel center 2 gear whell top 3 272 48 5 13 5 58 5 4a 75 3 50 25 4 309 119 5 3 3 272 48 5 40 85 52 13 5 4 58 5 4a 309 119 5 5 View B 306 5 310 5 PULL T15 316 1 2 A B 206 5 22 126 3 4 Fixing of the gear wheel PULL T8 T10 Seeger ring PULL T15 with screw PULL T8 T10 depth of ground plate...

Page 35: ...within a reasonable time to the market surveillance authorities in response to a duly substantiated request TOUSEK Ges m b H A1230 Wien Zetschegasse 1 Österreich is authorized to compile the technical documentation The incomplete machine cannot be put into service until it is determined that the machine into which the incomplete machinehastobeinserted complieswiththetheMachine Directive 2006 42 EC...

Page 36: ...cka 67 Tel 48 32 738 53 65 Fax 48 32 738 53 66 info tousek pl Tousek s r o Czech Republic CZ 252 61 Jeneč u Prahy Průmyslová 499 Tel 420 777 751 730 info tousek cz We reserve the right to change dimensions and or technical specifications with out prior notice Claims resulting from misprints or errors cannot be accepted tousek PRODUCTS sliding gate operators cantilever systems swing gate operators ...

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