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TOTALIFT

®

TLX Opportunity Charger

TLX24, TLX36, TLX48, TLX72, TLX80

User Manual

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Summary of Contents for TLX24

Page 1: ...TOTALIFT TLX Opportunity Charger TLX24 TLX36 TLX48 TLX72 TLX80 User Manual ...

Page 2: ... AND BURNING OF CONNECTOR 4 MEDICAL AND FIRST AID TREATMENT 4 2 DESCRIPTION OF THE CHARGER 5 3 INSTALLATION OF THE CHARGER 6 AC INPUT CONNECTION 6 AC INPUT VOLTAGE SETTINGS 7 4 HOW TO USE THE CHARGER 9 PROGRAMMING OF THE OPPORTUNITY PAUSE 9 BATTERY CONNECTION VOLTAGE CHECK AND AUTOSTART 12 CHARGE OPERATION 13 OPPORTUNITY PAUSE 14 SAFETY TIMER EMERGENCY STOP 14 AUTOMATIC DATA SAVING 15 BLOWN FUSE D...

Page 3: ...T The body s electrical resistance is decreased when wet permitting dangerous current to flow through the body Do not work in damp areas without being extremely careful Stand on a dry rubber mat or dry wood and use insulating gloves when dampness or sweat cannot be avoided Keep clothing dry INSTALLATION AND GROUNDING A power disconnect switch must be located at the equipment Check the data label f...

Page 4: ... an explosive atmosphere around the battery if ventilation is poor The ventilation system should be designed to provide an adequate amount of fresh air for the number of batteries being charged This is essential to prevent an explosion Always keep sparks flames burning cigarettes and other sources of ignition away from the battery recharging area Do not break live circuits at the terminals of batt...

Page 5: ...or based electronic board of the last generation Important features of the MTL2 Digital charge controller are Easy Programming by DIP switches Programmable Gassing Voltage Proportional Algorithm for charge time calculation Programmable Equalize System Automatic Pulsed Manual Automatic voltage controlled maintenance Wrong battery detection Battery desulphation cycle Independent safety timer Automat...

Page 6: ...ontactor Make sure to tighten the terminal block screws with the proper torque and pull each wire separately in order to verify that they are mounted properly AC INPUT VOLTAGE SETTINGS CAUTION Risk of electrical shock The charger can be installed by qualified personnel only To prevent fire or shock hazard do not expose the unit to rain or moisture Don t use the unit in presence of flammable gas be...

Page 7: ... the REAL AC input voltage available at the mounting location of the charger Identify which of the NOMINAL voltage values is closest to the REAL measured value Example If the measured voltage is 485 VAC the transformer should be connected to the tap number 1 that corresponds to 490 VAC Three phase units 208 240 VAC 208 240 VAC 1 3x 208 VAC 2 3x 220 VAC 3 3x 240 VAC ATTENTION The proper setting of ...

Page 8: ...rs User s Manual __________________________________________________________________________________________________________________________________________________ Page 8 19 Three phase units 480 VAC Three phase units 600VAC ...

Page 9: ...er s Manual __________________________________________________________________________________________________________________________________________________ Page 9 19 4 HOW TO USE THE CHARGER PROGRAMMING OF THE OPPORTUNITY PAUSE ...

Page 10: ... continues in the same way standard Wa models SR series EQUALIZZATION The TOTALIFT OPPORTUNITY chargers allows you to set a pause time between the first and the second phase of charge This pause can be used to implement the OPPORTUNITY CHARGE The Electronic Control Board allows the setting of the following pause 0 hour the charge works as a normal charger that implements the WoWa charge curve 1 ho...

Page 11: ...ond phase of charge can be modified by moving two dip switches 2 and 3 that are located on the MTL board near the microprocessor and the black heatsink see next picture To modify the value follow these steps Disconnect the charger from main supply and battery Locate the dip switches on the digital electronic board see next picture Set the dip switches according with the following table and picture...

Page 12: ...he battery to the charger using an adequate plug When the battery is correctly connected the display turns on and shows the battery voltage If the battery voltage is lower than the minimum threshold of 1 62 V cell the charger doesn t start and the display will show the error message Voltage Low ATTENTION TOTALIFT OPPORTUNITY chargers are programmed to execute a complete cycle of charge automatical...

Page 13: ... on the display CHARGE OPERATION When the charge is started the digital display will start showing the following parameters Voltage per cell of the battery U Volt Charge current A Ampere Capacity charged C Ah Time of charge h Hours During all the charge cycle these parameters are displayed in sequence as indicated in the picture The letter U A C h indicates which parameter being is displayed To di...

Page 14: ...second phase will be ON for 5h 59m59s this is the maximum total time allowed before going to Emergency state These time limits are ok to use the charger with different battery capacities depending on the time available for the charge from 8 to 16 hours and it s not needed to do adjustments on the board OPPORTUNITY PAUSE During the Opportunity Pause the display shows the battery voltage and the rem...

Page 15: ... information about the state of the charge While the input power is absent and the battery is connected to the charger the display will show the message Black Out When the power supply is available again the charger will re start automatically from the exact point of interruption and the charge will be normally completed BLOWN FUSE DETECTION If the output fuse is blown or absent the display will s...

Page 16: ... If the battery is disconnected while the charge is in progress the TOTALIFT OPPORTUNITY Charger switches off automatically EQUALIZE REFRESH MODES TOTALIFT OPPORTUNITY chargers have a complete set of programmable equalize refresh functions MANUAL EQUALIZE 4 hours extension of the charge time selected by user DAILY EQUALIZE 4 hours extension of the charge time everyday AUTO EQUALIZE REFRESH Weekly ...

Page 17: ... paragraphs The DAILY EQUALIZE function is DISABLED by default Since the DAILY EQUALIZE is a very intense equalize program and may tend to overcharge the battery it s recommended to limit it to short periods then to return to a normal equalize program It s also recommended to survey the operation of the charger and keep the temperature of the battery under precise control while the DAILY EQUALIZE ...

Page 18: ...icroprocessor will keep the battery voltage under control and will activate the charger automatically if the voltage drops below a predefined minimum theshold While the battery is monitored by the charger the display will show the scrolling message Volt Control If the voltage drops down below the minimum threshold the charger will give an extra charge cycle to keep the battery in perfect condition...

Page 19: ...n the front panel The display will show the message Stop The final values of Voltage cell Time of charge and Capacity Charged remain stored in memory If the MANUAL STOP button is pressed again these values will be displayed in sequence When the charge is terminated manually the equalization and refresh functions are automatically disabled CAUTION NEVER disconnect the battery while it s being charg...

Page 20: ...rtunity Chargers Only Amp Output VS Ah Capacity Return 6HOURS 100 400 O 120 480 C U 140 560 A T 160 640 P P 180 720 A U 200 800 C T 220 880 I 240 960 T A 260 1040 Y M 280 1120 P 300 1200 A S 320 1280 h 340 1360 ...

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