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FILE NO. 330-200502

SERVICE MANUAL

TDP-S9

Document Created in Japan Feb.,2005

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Summary of Contents for TDP-S9

Page 1: ...FILE NO 330 200502 SERVICE MANUAL TDP S9 Document Created in Japan Feb 2005 ...

Page 2: ...10 Disassemble Main Board 11 Disassemble Ballast Module 12 Disassemble Optical Engine 13 Disassemble Power Board 14 Disassemble Power Outlet Set 15 Disassemble Foot Screw Assembly 16 Exploded Overview 17 Chapter 4 Troubleshooting 18 Video Signal troubleshooting 19 Operation Function Troubleshooting 22 Power Source Troubleshooting 23 Function Test and Alignment 24 Equipment Needed 24 Test Condition...

Page 3: ...DR Ushio E19 200W 1 400 Lumen typical 1 120 Lumen minimum Typical 200 Minimum 100 800 600 480 000 dot 1 Typical 70 Minimum 60 Light Tunnel 20 2 24 2 mm 30 275 Inches 1 2 10 Meter Front Rear Ceiling Horizontal frequency 31 79 kHz Vertical frequency 50 85 Hz Max output Pixel Rate 108 MHz Vertical 15 2W 1 1 1 4 ohm 16 9 4 3 PAL NTSC SECAM Computer HDTV S Video Video D Sub Connector 35 85 3 2 Pull Dow...

Page 4: ...ONT IR ADC AD9883 TPA0172 AUDIO AMPLIFIER PFC S VIDEO IN D SUB USB AUDIO IN SPEAKER POWER 110 220V AC CW DRIVER A8904 MOTOR CONTROL COLOR WHEEL DDP2000 LIGHT SOURCE LAMP BALLAST DC DC 5V STBY 5V 12V 13 5V DAD1000 RESET IC FAN CONTROL RGB LIGHT SOURCE DMD SVGA LENS DISPLAY IMAGE Chapter 1 ...

Page 5: ...3 Optics Conceptual Picture Heatsink DMD PCB Lens Assembly DMD Fan Lamp Module Lamp Housing Thermal PCB Chapter 1 ...

Page 6: ...rovides the equipment needed setup and upgrading procedure for Firmware upgrade Setup Tool Equipment 1 Computer 2 USB Cable see right picture 3 Power Cord Upgrading Procedure 1 Connect Download Cable to projector 2 Open burning programma DLP Composer Lite ...

Page 7: ...on together and connect the power cord into the projector Then release these 2 bottoms 4 Click the Start Download button and then start to burning of program 5 Completion of Burning then remove Power Cord and Burning Cord Chapter 2 ...

Page 8: ...reover when you disassemble the projector be sure to put the screws in a safe place and separate them according to grouping Tool Needed Item Long Nose Nipper Hex Sleeves 5mm Screw Bit 107 Screw Bit 101 Screw Bit 102 Photo General Information Before You Begin Before proceeding with the disassembly procedure make sure that you do the following 1 Turn off the power to the system and all peripherals 2...

Page 9: ...bling the Projector 1 Loosen two screws of Lamp Cover 2 Remove Lamp Cover 3 Loosen two screws of Lamp Module 4 Grasp the lamp handle and pull out Lamp Module p s Related notice of replace lamp please refer to the Lamp Specification section 23587480 23587482 Chapter 3 ...

Page 10: ...8 Chapter 3 23587491 23587490 Disassemble Lens Cover IO Cover 1 Turn over the Projector 2 Remove the Lens cover 1 Remove the 5 screws of the IO Cover 2 Remove the IO Cover ...

Page 11: ...23587488 23587485 Disassemble Top Cover Front Cover 1 Remove the all screws of top cover 2 Lift up all components including key pad speaker front IR board 1 Then lift up the front cover directly Chapter 3 ...

Page 12: ...trol Panel Cover Speaker Key Pad Board 1 Remove all the screws on the top cover 2 Detach control panel cover from top cover 23587487 23587494 23587479 23587493 23587488 23587486 1 Remove all the component from control panel cover ...

Page 13: ...1 Disassemble Main Board 1 Remove the five screws of main board 2 Unplug all wires on the board Main Board PIN location of connectors please refer to Chapter 5 3 Remove the Main Board 23587470 Chapter 3 ...

Page 14: ...Chapter 3 Disassemble Ballast Module 1 Unplug all wires on Ballast Module Ballast Board PIN location of connectors please refer to Chapter 5 2 Unscrew 4 screws on Ballast Module 3 Remove the Ballast Module ...

Page 15: ...isassemble Optical Engine 1 Unplug the wire inside 2 Unscrew 4 screws on Optical Engine 3 Then remove the Engine Module 4 Be careful don t let the Engine go down due to the heavy machine 23587475 Chapter 3 ...

Page 16: ... Chapter 3 Disassemble Power Board 1 Unplug all the wires on the board Power Board PIN location of connectors please refer to Chapter 5 2 Unscrew 5 screws on Power Board 3 Then remove Power Board 23587472 ...

Page 17: ...15 Disassemble Power Outlet Set 1 Remove the screw from the bottom of power wires and unplug the connector 2 Then lift up the power outlet set Chapter 3 ...

Page 18: ...oot Screw Assembly 1 Push bottom to let foot screw assembly fall off 2 Use nipper or tweezers carefully to press the head of foot screw 3 Then foot screw assembly drops out by itself 1 Remove the E ring then remove the rear foot ...

Page 19: ...17 Exploded overview Ballast exploded overview Chapter 3 ...

Page 20: ...mary description about maintaining the product Moreover you can get the appropriate operation to solve some complicated problems of component repairing and professional problems The Troubleshooting section focus on below items 1 Video Signal Troubleshooting 2 Operation Function Troubleshooting 3 Power Source Troubleshooting ...

Page 21: ...n Source OK NG Check Cable Replace Cable OK NG Computer Mode Input Change to Computer Mode Change Main Board Video No Signal OK NG Check Source Turn on Source OK NG Check Cable Replace Cable OK NG Video Mode Input Change to Video Mode Change Main Board Chapter 4 ...

Page 22: ...sor Replace Thermal Sensor OK NG Check Fan Replace Fan OK NG Check Main Board Replace Main Board NG Check Ballast Replace Ballast No Volume OK NG Check Top cover s cable Replace cable or connect the cable back OK NG Check Speaker Connector Speaker Connector becomes loose OK NG Check Speaker Replace Speaker OK Check Main Board Replace Main Chapter 4 ...

Page 23: ...21 Color Missing On Screen OK NG C W Cable Connector Check Cable Connector OK NG Check Cable Replace Cable OK NG Check Main Board Change Main Board Change Optical Engine Chapter 4 ...

Page 24: ...tery OK NG Check Remote Controller Replace Remote Controller OK NG Check IR Replace IR Main Board Fail Button Failure OK NG Check Top cover s cable Replace cable or connect the cable back OK NG Check Button Replace Button OK NG Check Keypad Replace Keypad Replace Main Board Chapter 4 ...

Page 25: ... key cable Replace cable or key OK NG Check Main Board Replace Main Board OK NG Check Power Board Replace Power Board Replace Standby Signal cable NG Fan failure After Turning On OK NG Check Fan Connector Fan Connector becomes loose OK NG Check Inner Wires Replace Inner Wires OK NG Check Fan Replace Fan OK NG Check Main Board Replace Main Board Replace Power Board Chapter 4 ...

Page 26: ...creen Size 60 inches diagonal wide Before function test and alignment each S600 should be run in and warmed up for at least 5 minutes with following conditions 1 In room temperature 2 With cycled display colors R G B White 3 With cycled display modes 640 350 H 31 5 kHz V 70 Hz 640 400 H 31 5 kHz V 70 Hz 640 480 H 37 5 kHz V 75 Hz 720 400 H 31 5 kHz V 70 Hz 800 600 H 53 7 kHz V 85 Hz 800 600 H 37 9...

Page 27: ...V H V H V H V H V H V H V fV Hz 59 94 72 809 75 85 008 56 25 60 317 72 188 75 85 061 60 004 70 069 75 029 84 997 70 016 75 85 057 60 75 60 02 fH Hz 31 469 37 861 37 5 43 269 35 156 37 879 48 077 46 875 53 674 48 363 56 476 60 023 68 677 63 995 67 5 77 487 60 75 63 981 Size 800 832 840 832 1024 1056 1040 1056 1048 1344 1328 1312 1376 1472 1600 1568 1800 1680 1688 Chapter 4 ...

Page 28: ...8 meters from it and ensure there are no stains 1 Select the Full White BMP file to project the image on the screen Stand 1 8 meters from it and ensure there are no stains 1 Select the Black and White word BMP file Use the projector to adjust the projected image to the maximum size and minimum size and make sure each word is distinguishable under both conditions 1 Select the 256RGB BMP file to che...

Page 29: ...27 Full Black Pattern Figure 3 Full White Pattern Figure 4 Black and White Word Pattern Figure 5 256RGB Pattern Figure 6 Gray Pattern Figure 7 Boundary Frame Figure 8 Chapter 4 ...

Page 30: ... your detecting the defective boards Main Board Summarize Connector CN1 CN2 CN3 CN4 CN5 CN6 CN7 J1 J2 J3 J5 J7 J8 J9 J15 JP1 JP3 JP4 JP5 CON1 CON2 CON3 Description IR Keypad control Fan Fan Fan Fan IR Ballast control Thermal Video S Video in DMD connector Phone jack stereo R Color wheel Power in Video S Video in USB CW index Firmware debug Standby run D SUB Video S Video ...

Page 31: ...on PWM Control GND PIN 1 2 3 Description 12V_S1 FAN_FB3 GND_PWM3 CN2 Keypad Control PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Description GND GND SP_R SP_R SP_R SP_R SP_L SP_L SP_L SP_L Keypad_PWR Keypad_Menu Keypad_Up Keypad_Down Keypad_Left Keypad_Right GND GND Power_LED LED_SYS2 LED_Lamp1 LED_Lamp2 P3P3V_STBY_PWR P3P3V_STBY_PWR P3P3V_STBY_PWR Key_Source IR 1...

Page 32: ...OMPVID A GND SVID_LUM A GND SVID_CHR GND 3 3 V 3 3 V PIN 1 2 Description CVBS A GND PIN 1 2 3 4 Description A GND A GND SVDOY SVDOC PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description V Red V Green V Blue NC A GND A GND A GND A GND 5V DSUB_Detect A GND VSDA H Sync V Sync VSCL PIN 1 2 3 4 5 Description GND AIN C _L NC AINC _R NC PIN 1 2 3 4 Description CW CTR CW Y3 CW Y2 CW Y1 Chapter 5 ...

Page 33: ...Y _PWR GND JP4 FirmWare Debug PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Description GND GND TMSI TDO1_OUT SYSRSTZ TRSTZ TDI TMS2 TCK RTCK TDO2 ICE_RSTZ TRACEPKT15 TRACEPKT 14 TRACEPKT 13 TRACEPKT 12 TRACEPKT 11 TRACEPKT 10 TRACEPKT 9 TRACEPKT 8 TRACEPKT 7 TRACEPKT 6 TRACEPKT 5 TRACEPKT 4 TRACEPKT 3 TRACEPKT 2 TRACEPKT 1 TRACEPKT 0 TRACEC...

Page 34: ...0V Output CN301 DC Output PIN 1 2 Description Line NEUTRAL PIN 1 2 Description 380 V GND PIN 1 2 3 4 5 6 7 8 9 10 11 12 Description 5 V _STBY GND GND 5 V 5 V GND 13 5 V GND 12 5 V GND GND STBY _CTRL Connector CN101 CN201 CN301 Description AC Input 380V Output DC Output CN101 CN201 CN301 ...

Page 35: ...gnal CN2 380V CN3 Lamp Output PIN 1 2 3 4 5 Description DIM RXD Cathode LED SCI Sync Cathode LED Common LED Anodes FLAG TXD Emitter FLAG TXD Collector PIN 1 2 Description GND 380 V DC PIN 1 2 Description Lamp Output Lamp Output CN1 CN2 CN3 4 1 1 2 Chapter 5 ...

Page 36: ...T SAFETY NOTICE Do not degrade the safety of the receiver through improper servicing NOTICE The parts number must be used when ordering parts in order to assist in processing be sure to include the Model number and Description The P C board assembly with mark is no longer available after the end of the production Parts RPL Photo Part Name Main Board Ballast Board Power Board Key Pad Front IR Board...

Page 37: ...anel Cover Fan Rubber Wire 2P PWR P N 23587481 23587475 Option 23587484 23587483 23587493 23587478 23587477 23587491 23587487 23587492 23587495 No 25 26 27 28 29 30 31 32 33 34 Photo Part Name Remote Controller Soft Case CD ROM Carton Pad Pad Body CE Label User Manual Lamp Cover Fan DMD P N 23587508 23587498 23587499 23587500 23587504 23587505 23587506 23587502 23587482 23587496 Chapter 6 ...

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