Toshiba RAV-GM1101ATJP-E Service Manual Download Page 54

Page: 54 / 127

8-2-4. Check Code List (Outdoor)

○

: ON,

◎

: Flash,

●

: OFF

ALT (Alternate): Alternate flashing when there are two flashing LED/SIM (Simultaneous): Simultaneous flashing when there are two fl

ashing LED

Central Control indication

Remote Controller indication

Sensor lamp part

Defected position

Detection

Explanation of error contents

Automatic

Reset

Operation continuation

Block indication

Operation Timer Ready

Flash

F04

◎

◎ ○

ALT

Outdoor unit Discharge temp. sensor (TD) error

Outdoor

Disconnection, short of discharge temp. sensor (TD) was detected

××

F06

◎

◎ ○

ALT

Outdoor unit heat exchanger temp. sensor (TE) error

Outdoor

Disconnection, short of outdoor unit heat exchanger temp. sensor (

TE) was detected.

××

F07

◎

◎ ○

ALT

Outdoor unit Heat exchanger t temp. sensor (TL) error

Outdoor

Disconnection, short of outside heat exchanger temp. Sensor (TL)

was detected.

××

F08

◎

◎ ○

ALT

Outdoor unit Outside air temp. sensor (TO) error

Outdoor

Disconnection, short of outside air temp. Sensor (TO) was detected.

○○

F12

◎

◎ ○

ALT

Outdoor unit Suction temp. sensor (TS) error

Outdoor

Disconnection, short of suction temp. Sensor (TS) was detected.

××

F13

◎

◎ ○

ALT

Outdoor unit Heat sink temp. sensor (TH) error

Outdoor

Disconnection, short of heat sink temp. Sensor (TH) (P.C. board install

ed) was detected.

××

F15

◎

◎ ○

ALT

Outdoor unit Miss-mounting of temp. sensor (TE, TS)

Outdoor

Miss-mounting of outdoor heat exchanger temp. sensor (TE) and suction temp. sensor(TS) was

detected.

××

H01

●

◎ ●

Outdoor unit Compressor break down

Outdoor

Reached release point at min-Hz during compressor operating. Short-circuited current (Idc) was detected after DC excitation.

××

H02

●

◎ ●

Outdoor unit Compressor lock

Outdoor

Compressor lock was detected.

××

H03

●

◎ ●

Outdoor unit Current detection circuit error

Outdoor

Current detection circuit error.

××

H04

●

◎ ●

Outdoor unit case thermostat operated

Outdoor

Case thermostat operated.

××

L10

◎

○ ◎

SIM

Outdoor unit Unset model type of service P.C. board

Outdoor

When outdoor service P.C .board was used, model type select jumper

setting was inappropriate.

××

L29

◎

○ ◎

SIM

Outdoor unit error

Outdoor

1) Outdoor P.C. board part error was detected (EEPROM error, Heat sink temp. sensor (TH) error) 2) Outdoor unit Unset model type of service P.C. board. 3) Outdoor Heat sink overheat error, Gas leak detection, or 4-way valve system error.

××

P03

◎

● ◎

ALT

Outdoor unit Discharge temp. error

Outdoor

Error was detected by discharge temp, release control.

××

P04

◎

● ◎

ALT

Outdoor unit High pressure SW system error

Outdoor

High pressure protection switch operated.

××

P05

◎

● ◎

ALT

Power supply error

Outdoor

Power supply voltage error.

××

P07

◎

● ◎

ALT

Outdoor unit Heat sink overheat error

Outdoor

Abnormal overheat was detected by outdoor heat sink temp. sensor (TH).

××

P15

◎

● ◎

ALT

Gas leak detection

Outdoor

Abnormal overheat of discharge temp. sensor (TD) or suction temp. sensor (TS) was detected.

××

P20

◎

● ◎

ALT

Outdoor High pressure protective operation

Outdoor

Error was detected by high pressure release control from indoor / outdoor heat exchanger temp.

sensor.

××

P22

◎

● ◎

ALT

Outdoor unit Outdoor fan system error

Outdoor

Error (Over-current, lock, etc.) was detected on outdoor fan drive circuit.

××

P26

◎

● ◎

ALT

Outdoor unit Short-circuit of compressor drive element

Outdoor

Short-circuited protective operation of compressor drive circui

t element (G-Tr / IGBT) operated.

××

P29

◎

● ◎

ALT

Outdoor unit Position detection circuit error

Outdoor

Position detection error of compressor motor was detected.

××

E01

◎

● ●

No remote controller master unit Remote controller communication error

Remote controller

Signal was not received from indoor unit. Main remote controller was not set. (including 2 remote controllers)

−−

−

E02

◎

● ●

Remote controller send error

Remote controller

Signal cannot be sent to indoor unit.

−−

E03

◎

● ●

Regular communication error between indoor and remote controller

Indoor

No communication from remote controller and network adapter

○×

E04

●

● ◎

Indoor/Outdoor serial error

Indoor

Serial communication error between indoor and outdoor

○×

E08

◎

● ●

Duplicated indoor addresses

Indoor

Same address as yours was detected.

○×

E09

◎

● ●

Duplicated main remote controllers

Remote controller

In 2-remote controller control, both were set as master. (Indoor master unit stops warning and follower unit continues operation.)

××

E10

◎

● ●

Communication error between CPU

Indoor

MCU communication error between main motor and micro computer

○△

- 54 -

FILE NO.

SVM-18043

Summary of Contents for RAV-GM1101ATJP-E

Page 1: ... DIGITAL INVERTER RAV GM561ATP E TR RAV GM801ATP E TR RAV GM1101ATP E TR RAV GM1401ATP E TR RAV GM561ATJP E RAV GM801ATJP E RAV GM1101ATJP E RAV GM1401ATJP E AIR CONDITIONER SPLIT TYPE FILE NO SVM 18043 1 R32 Revised on June 2018 ...

Page 2: ... Calling of Error History 75 9 2 Group Control Operation 75 9 3 Outdoor Unit 77 9 4 Applicable Control of Outdoor Unit 86 10 ADDRESS SETUP 87 10 1 Address Setup Procedure 87 10 2 Address Setup Group Control 88 10 3 Remote Controller Wiring 91 10 4 Address Setup Manual setting from remote controller 91 10 5 Confirmation of Indoor Unit No Position 92 11 REPLACEMENT OF THE SERVICE P C BOARD 94 12 HOW...

Page 3: ...ba Carrier Corporation or alternatively he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acquainted with the knowledge related to these operations The qualified service person who is allowed to do the electrical work involved in installation repair relocation and removal has the qualifications pertaining to this electrica...

Page 4: ...lowing contents Indications Illustrated marks and keep them Explanation of indications Indication DANGER WARNING CAUTION Explanation Indicates contents assumed that an imminent danger causing a death or serious injury of the repair engineers and the third parties when an incorrect work has been executed Indicates possibilities assumed that a danger causing a death or serious injury of the repair e...

Page 5: ...CTRICAL SHOCK HAZARD Disconnect all remote electric power supplies before servicing WARNING Moving parts Do not operate unit with grille removed Stop the unit before the servicing CAUTION High temperature parts You might get burned when removing this panel WARNING ELECTRICAL SHOCK HAZARD Disconnect all remote electric power supplies before servicing WARNING Moving parts Do not operate unit with gr...

Page 6: ...t touch the aluminum fins of the unit Doing so may result in injury CAUTION BURST HAZARD Open the service valves before the operation otherwise there might be the burst WARNING Capacitor connected within this disconnect or downstream upon shutdown wait 5 minute to allow capacitors to discharge WARNING Open the service valves before the operation otherwise there might be the burst FILE NO SVM 18043...

Page 7: ...no circumstances must this work be done by an unqualified individual since failure to carry out the work properly may result in electric shocks and or electrical leaks Wear protective gloves and safety work clothing during installation servicing and removal When connecting the electrical wires repairing the electrical parts or undertaking other electrical jobs wear gloves to provide protection for...

Page 8: ...he earth wire is connected to the earth terminals of the main unit otherwise an electric shock is caused when a leak occurs If the earth wire is not correctly connected contact an electric engineer for rework After completing the repair or relocation work check that the ground wires are connected properly Be sure to connect earth wire Grounding work Incomplete grounding causes an electric shock Do...

Page 9: ...side of the refrigerating cycle resulted in cause of breakage or injury Therefore if the refrigerant gas leaks recover the refrigerant in the air conditioner execute vacuuming and then newly recharge the specified amount of liquid refrigerant In this time never charge the refrigerant over the specified amount When recharging the refrigerant in the refrigerating cycle do not mix the refrigerant or ...

Page 10: ...after repairing piping Connect the pipes surely and there is no leak of refrigerant The valve is opened Running the compressor under condition that the valve closes causes an abnormal high pressure resulted in damage of the parts of the compressor and etc and moreover if there is leak of refrigerant at connecting section of pipes the air is suctioned and causes further abnormal high pressure resul...

Page 11: ...ectly exposed to the wind of air conditioner otherwise it may cause imperfect combustion When carrying out the pump down work shut down the compressor before disconnecting the refrigerant pipe Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause air etc to be sucked in raising the pressure inside the refrigeration cycle to an abnormally ...

Page 12: ...t Manufacturer TCF holder TOSHIBA CARRIER THAILAND CO LTD 144 9 Moo 5 Bangkadi Industrial Park Tivanon Road Tambol Bangkadi Amphur Muang Pathumthani 12000 Thailand TOSHIBA CARRIER EUROPE S A S Route de Thil 01120 Montluel FRANCE Air Conditioner RAV GM561ATP E RAV GM561ATJP E RAV GM561ATP TR RAV GM1401ATP E RAV GM1401ATJP E RAV GM1401ATP TR 1 Refer to the Definition of Qualified Installer or Qualif...

Page 13: ...M561ATP E 40 RAV GM561ATJP E 40 RAV GM801ATP E 43 RAV GM801ATJP E RAV GM1101ATP E 74 68 RAV GM1101ATJP E 74 68 RAV GM1401ATP E 74 68 RAV GM1401ATJP E 74 68 RAV GM561ATP TR 40 RAV GM801ATP TR RAV GM1101ATP TR 74 68 RAV GM1401ATP TR 74 68 Under 70 dBA 13 43 43 FILE NO SVM 18043 ...

Page 14: ...k for leakage refrigerant or residual refrigerant If the leakage refrigerant comes into contact with fire a poisonous gas may occur or it may cause a fire Keep adequate ventilation during the work 4 When refrigerant gas leaks during work execute ventilation If the leakage refrigerant comes into contact with a fire a poisonous gas may occur or it may cause a fire 5 In places where installing repair...

Page 15: ...changes and then characteristics of the air conditioner change 3 Pipe Materials For the refrigerant pipes copper pipe and joints are mainly used It is necessary to select the most appropriate pipes to conform to the standard Use clean material in which impurities adhere inside of pipe or joint to a minimum 1 Copper pipe Piping The pipe thickness flare finishing size flare nut and others differ acc...

Page 16: ...burning be sure to use the tools corresponding to R32 Note 4 Like R410 a Vacuum pump adapter needs installing to prevent a Vacuum pump oil mineral oil from flowing backward into the Charge hose Mixing of the Vacuum pump oil into R32 refrigerant may cause a trouble such as generation of sludge clogging of capillary etc Note 5 Be sure to use those tools after confirming they correspond to each refri...

Page 17: ...g piping connector 20g m 21m to 30m 35g m 21m to 30m Height difference Outdoor lower m 30 30 Outdoor higher m 30 30 Outer dimension Height mm 550 550 Width mm 780 780 Depth mm 290 290 Appearance Silky shade Muncel 1Y8 5 0 5 Total weight kg 40 43 Heat exchanger Finned tube Fan unit Fan Propeller fan Standard air flow high m3 min 40 45 Motor W 43 43 Connecting pipe Gas side mm 12 7 15 9 Liquid side ...

Page 18: ...r 35g m 31m to 50m 35g m 31m to 50m Height difference Outdoor lower m 30 30 Outdoor higher m 30 30 Outer dimension Height mm 890 890 Width mm 900 900 Depth mm 320 320 Appearance Silky shade Muncel 1Y8 5 0 5 Total weight kg 68 68 Heat exchanger Finned tube Fan unit Fan Propeller fan Standard air flow high m3 min 68 70 Motor W 100 100 Connecting pipe Gas side mm 15 9 15 9 Liquid side mm 9 5 9 5 Soun...

Page 19: ...mp C Capacity ratio 0 2 4 6 8 10 12 14 0 10 20 30 40 50 60 70 80 90 100 GM56 GM80 0 2 4 6 8 10 12 14 16 0 20 40 60 80 100 120 GM56 GM80 50 55 60 65 70 75 80 85 90 95 100 105 110 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 GM80 GM56 0 10 20 30 40 50 60 70 80 90 100 110 120 14 12 10 8 6 4 2 0 2 4 6 8 10 1 2 Operation Characteristic Curve RAV GM561AT P GM801AT P Cooling 19 FILE NO SVM 18043 ...

Page 20: ...35 36 37 38 39 40 41 42 43 44 45 46 GM110 GM140 0 10 20 30 40 50 60 70 80 90 100 110 120 14 12 10 8 6 4 2 0 2 4 6 8 10 Compressor speed rps Current A Compressor speed rps Current A Outdoor temp C Capacity ratio Outdoor temp C Capacity ratio g n i t a e H g n i l o o C g n i t a e H g n i l o o C s Capacity variation ratio according to temperature s Operation Characteristic Curve RAV GM1101AT P GM1...

Page 21: ...2 CONSTRUCTION VIEWS EXTERNAL VIEWS 2 1 RAV GM561AT P GM801AT P 21 FILE NO SVM 18043 ...

Page 22: ...2 2 RAV GM1101AT P GM1401AT P 22 FILE NO SVM 18043 ...

Page 23: ...ous Twin Inner diameter Ø C Inner diameter Ø D Inner diameter Ø D A B Model RBC TWP30E2 Liquid side Gas side TWP50E2 Liquid side Gas side A B C D 36 14 Ø9 5 Ø6 4 43 23 Ø15 9 Ø12 7 34 14 Ø9 5 Ø9 5 44 21 Ø15 9 Ø15 9 23 FILE NO SVM 18043 ...

Page 24: ...heat exchanger Heating Cooling Indoor unit Refrigerant pipe at liquid side Outer dia ØB Refrigerant pipe at gas side Outer dia ØA Distributor Strainer incorporated Strainer Heating Cooling TCJ sensor TC sensor Air heat exchanger To outdoor unit To outdoor unit s Single type Combination of 1 indoor unit and 1 outdoor unit s Twin type Combination of 2 indoor units and 1 outdoor unit Indoor unit RM56...

Page 25: ...oor fan Indoor Outdoor temp conditions DB WB C MPa kg cm2 G Discharge TD Suction TS Indoor heat exchanger TC Outdoor heat exchanger TE Pd Ps Pd Ps Indoor Outdoor Cooling Standard 3 11 0 96 31 7 9 8 90 13 12 43 60 HIGH 27 19 35 Overload 3 37 1 08 34 4 11 0 77 21 17 53 35 HIGH 32 24 46 Low load 1 90 0 70 19 4 7 1 48 7 5 30 50 LOW 18 15 5 5 Heating Standard 2 27 0 63 23 1 6 4 82 2 36 1 65 HIGH 20 7 6...

Page 26: ...mp conditions DB WB C MPa kg cm2 G Discharge TD Suction TS Indoor heat exchanger TC Outdoor heat exchanger TE Pd Ps Pd Ps Indoor Outdoor Cooling Standard 3 27 0 89 33 3 9 1 95 11 10 41 80 HIGH 27 19 35 Overload 3 63 1 26 37 0 10 2 80 19 18 51 53 HIGH 32 24 46 Low load 1 96 0 85 20 0 8 7 53 4 3 16 72 HIGH 18 15 5 5 Heating Standard 2 61 0 64 26 6 6 5 88 3 41 1 90 HIGH 20 7 6 Overload 3 24 0 94 33 0...

Page 27: ... 0 82 20 7 8 4 55 11 8 4 30 LOW 18 15 5 15 Heating Standard 2 57 0 65 26 2 6 6 90 1 41 1 58 HIGH 20 7 6 Overload 3 13 1 12 31 9 11 4 76 19 52 16 30 LOW 30 24 18 Low load 2 15 0 24 21 9 2 4 82 19 34 17 79 HIGH 15 15 RAV GM1401AT P Pressure Pipe surface temperature C Comp Hz Fan Temp MPa kg cm2 G Pd Ps Pd Ps TD TS TC TE In Out Cooling Standard 3 37 0 85 34 4 8 7 92 9 10 44 68 HIGH 27 19 35 Overload ...

Page 28: ...4 WIRING DIAGRAM 4 1 RAV GM561AT P GM801AT P 28 FILE NO SVM 18043 ...

Page 29: ...4 2 RAV GM1101AT P GM1401AT P 29 FILE NO SVM 18043 ...

Page 30: ...t exchanger temp sensor TL sensor 50 kΩ at 25 C 16 Compressor thermo Protection CS 12AL OFF 125 4 C ON 90 5 C RAV GM1101AT P GM1401AT P No Parts name Type Specifications 1 Compressor DX330A2T 20M 3 phase 4P 3000W 2 Fan motor WDF 340 A100 1 Output 100 W 3 4 way valve coil STF H01AZ1724A1 4 PMV coil CAM MD12TF 18 5 High pressure SW ACB 4UB83W OFF 4 15MPa 6 Reactor CH 62 5 34 5 99mH 18 5A 7 P C board...

Page 31: ...ecome abnormally high so that a rupture or personal injury may be caused After completion of installation work check to make sure that there is no refrigeration gas leakage If the refrigerant gas leaks into the room coming into contact with fire in the fan driven heater space heater etc a poisonous gas may occur 6 When an air conditioning system charged with a large volume of refrigerant is instal...

Page 32: ...of socket joints Nominal diameter 1 4 3 8 1 2 5 8 Reference outer diameter of copper pipe jointed mm 6 4 9 5 12 7 15 9 Minimum joint thickness mm 0 50 0 60 0 70 0 80 6 2 2 Processing of Piping Materials When performing the refrigerant piping installation care should be taken to ensure that water or dust does not enter the pipe interior that no other oil other than lubricating oils used in the inst...

Page 33: ...1 4 3 8 1 2 5 8 3 4 Outer diameter mm 6 4 9 5 12 7 15 9 19 1 Thickness mm 0 8 0 8 0 8 1 0 1 2 Dimension mm A B B C 9 1 9 2 6 5 13 13 2 13 5 9 7 20 16 6 16 0 12 9 23 19 7 19 0 16 0 25 24 0 19 2 28 Flare nut width mm 17 22 26 29 36 Nominal diameter 1 4 3 8 1 2 5 8 3 4 Outer diameter mm 6 4 9 5 12 7 15 9 19 1 Thickness mm 0 8 0 8 0 8 1 0 1 2 A mm Flare tool for R410A R22 clutch type 0 to 0 5 0 to 0 5...

Page 34: ...renches available on the market N m kgf m 16 1 6 18 1 8 42 4 2 55 5 5 65 6 5 68 to 82 6 8 to 8 2 R410A or R32 Reference values 2 Flare Connecting Procedures and Precautions a Make sure that the flare and union portions do not have any scar or dust etc b Correctly align the processed flare surface with the union axis c Tighten the flare with designated torque by means of a torque wrench The tighten...

Page 35: ...nd ensure that the compound gauge s pointer does not return Set the refrigerant cylinder to the electronic balance connect the connecting hose to the cylinder and the connecting port of the electronic balance and charge liquid refrigerant INDOOR unit Liquid side Refrigerant cylinder With siphon pipe Check valve Gas side Open Close valve for charging Electronic balance for refrigerant charging Open...

Page 36: ...of tin and lead Since it is weak in adhesive strength do not use it for refrigerant pipes 1 Phosphor bronze brazing filler tends to react with sulfur and produce a fragile compound water solution which may cause a gas leakage Therefore use any other type of brazing filler at a hot spring resort etc and coat the surface with a paint 2 When performing brazing again at time of servicing use the same ...

Page 37: ...ntion of oxidation during brazing 1 Do not enter flux into the refrigeration cycle 2 3 When chlorine contained in the flux remains within the pipe the lubricating oil deteriorates Therefore use a flux which does not contain chlorine When adding water to the flux use water which does not contain chlorine e g distilled water or ion exchange water 4 Remove the flux after brazing 6 5 3 Brazing As braz...

Page 38: ...odel name RBC TWP30E RBC TWP50E On the existing air conditioner for simultaneous operation system twin system there are cases of branch pipes being used that have insufficient compressive strength In such case please change the piping to a branch pipe for R32 or R410A 6 6 4 Curing of pipes When removing and opening the indoor or outdoor unit for a long time cure the pipes as follows 6 6 Instructio...

Page 39: ...IODVKLQJ DFK WLPH 6 LV SUHVVHG LV VZLWFKHG EHWZHHQ UDSLG IODVKLQJ DQG 2 LJ ROG GRZQ 6 IRU DW OHDVW VHFRQGV DQG FKHFN WKDW IODVKHV VORZO DQG WKDW OLJKWV LJ ROG GRZQ 6 DQG 6 VLPXOWDQHRXVO IRU DW OHDVW VHFRQGV WR UHWXUQ WKH GLVSOD V WR WKH LQLWLDO VWDWXV 7KH H LVWLQJ SLSLQJ LV QRZ VXSSRUWHG E WDNLQJ WKH DERYH VWHSV Q WKLV VWDWXV WKH KHDWLQJ FDSDFLW PD GHFUHDVH GXULQJ KHDWLQJ GHSHQGLQJ RQ WKH RXWVLGH ...

Page 40: ...igerant Amount of additional refrigerant shall be restricted by the following explanation to ensure the reliability Miss charging leads to the abnormal high pressure in the refrigerant cycle causing a rupture a injury and a compressor malfunction 6 7 1 Assumed gas leak The refrigerant can be charged only when the amount of a leak such as a slow leak found at the installation work can be ensured th...

Page 41: ...rants In addition a set of calibrated weighing scales shall be available and in good working order Hoses shall be complete with leak free disconnect couplings and in good condition Before using recovery machine check that it is satisfactory working order has been properly maintained and that any associated electrical components are sealed to prevent ignition in the event of a refrigerant release C...

Page 42: ...ening of the compressor life In a case of trouble on the compressor be sure to check there is no error in the resistance value an the refrigerating cycle of each sensor after repair and then start the operation 2 Discharge temperature release control 1 When the discharge temperature did not fall or the discharge temperature rapidly went up by PMV control this control lowers the compressor frequenc...

Page 43: ...rval of DC fan control 2 At the start time the fan is fixed for 60 seconds only with the maximum fan tap corresponded to the zone in the following table but it is controlled with TL sensor temperature after then 1 tap 20 sec Up to the maximum rotational frequency of each zone Rotational frequency hold 1 tap 20 sec Up to the minimum rotational frequency of each zone GM56 80 WE tap GM110 140 WD tap ...

Page 44: ...mp range GM80 49 8 Hz or lower 49 8Hz to 88 8Hz 88 8Hz or higher Max Max Max 10 C TO W7 W8 W9 5 C TO 10 C W9 WB WF 3 C TO 5 C WF WF WF 10 C TO 3 C WF WF WF TO 10 C WF WF WF TO error WF WF WF Temp range GM110 GM140 20 4 Hz or lower 20 4Hz to 45 0Hz 45 0Hz or higher Max Max Max 10 C TO W7 W8 W9 5 C TO 10 C W9 WB WE 3 C TO 5 C WE WE WE 10 C TO 3 C WE WE WE TO 10 C WE WE WE TO error WE WE WE 5 Coil he...

Page 45: ...ration frequency is controlled to restrain abnormal rising of high pressure by TL sensor in cooling operation and TC sensor in heating operation 2 When TL sensor in cooling operation or TC sensor in heating operation detects abnormal temperature of the stop zone stop the compressor and the error count becomes 1 3 When the compressor stopped with 2 the operation restarts from the point of the norma...

Page 46: ... 3 C continued for 20 seconds When status of TEO TE ToO TO 2 C continued for 20 seconds B zone When status of TEO TE 2 C continued for 20 seconds C zone When status of GM56 80 TE 25 C GM110 140 TE 18 C continued for 20 seconds D zone When compressor operation status with TE 2 C is added by d times 11 High pressure switch 1 When the high pressure switch operates the operation of the compressor is t...

Page 47: ... and connector for Reactor Lead for grounding Black CN700 PMV connector CN601 TD sensor connector CN604 TL sensor connector CN600 TE sensor connector CN603 TS sensor connector CN602 TO sensor connector CN806 Optional connector CN501 High pressure switch connector CN704 4 way value connector CN500 Compressor case thermo connector Serial lead Orange F02 3 15A fuse L phase power supply lead Black N p...

Page 48: ...r supply lead White Serial lead Gray F20 25A fuse CN700 4 way valve connector CN500 Compressor case thermo connector CN806 Optional connector CN602 TO sensor connector CN603 TE sensor connector CN605 TL sensor connector CN601 TD sensor connector CN604 TS sensor connector CN701 PMV connector C28 C29 C30 Electric capacitor Lead and connector for Reactor CN300 Fan motor conector Compressor leads Red ...

Page 49: ...n high temperature release operation control is working in heating operation When outside low temperature operation control is working in cooling operation When defrost operation is being performed 4 ON OFF operation cannot be performed from remote controller When the control operation is being performed from outside remote side When automatic address is being set up When the power is turned on at...

Page 50: ...F operation cannot be performed from remote controller When forced operation is being performed When the control operation is being performed from outside remote side When automatic address being set up When the test run is being performed by operation of the outdoor controller a Did you return the cabling to the initial positions b Are connecting cables between indoor unit and receiving unit corr...

Page 51: ...ommunication stop between indoor and outdoor units Overflow was detected Protective device of indoor unit worked Indoor DC fan error Outdoor unit discharge temp sensor error Case thermostat operation High pressure protective operation High pressure SW system error Power supply error Power supply error Heat sink overheat error Gas leak detection 4 way valve inverse error Indoor or outdoor unit dete...

Page 52: ...r sensor TA error Discharge temp sensor TD error Temp sensor TE TS TL error Heat exchanger temp sensor TL error Outside air temp sensor TO error Suction temp sensor TS error Heat sink temp sensor TH error Miss mounting of temp sensor TE TS Indoor EEPROM error Outdoor EEPROM error Compressor break down Outdoor compressor system error Compressor lock Outdoor unit current detection circuit error Dupl...

Page 53: ...or discharge temperature 1 4 way only Unit C C C C rpm 100h 1h C Outdoor unit data CODE No 60 61 62 63 65 6A 6D 70 72 73 F1 Data name Outdoor heat exchanger Coil temperature TE Outside temperature TO Compressor discharge temperature TD Compressor suction temperature TS Heat sink temperature TH Operation current 1 10 Outdoor heat exchanger Coil temperature TL Compressor operation frequency Outdoor ...

Page 54: ... was detected EEPROM error Heat sink temp sensor TH error 2 Outdoor unit Unset model type of service P C board 3 Outdoor Heat sink overheat error Gas leak detection or 4 way valve system error 1E P03 ALT Outdoor unit Discharge temp error Outdoor Error was detected by discharge temp release control 21 P04 ALT Outdoor unit High pressure SW system error Outdoor High pressure protection switch operate...

Page 55: ...med 96 L03 SIM Duplicated indoor master units Indoor There are multiple master units in a group 99 L07 SIM There is group cable in individual indoor unit Indoor When even one group connection indoor unit exists in individual indoor unit 99 L08 SIM Unset indoor group address Indoor Indoor address group was unset 46 L09 SIM Unset indoor capacity Indoor Capacity of indoor unit was unset 66 L30 SIM Ou...

Page 56: ... setup mode Resetting of address 1 Set indoor capacity CODE No DN 11 1 Check outside devices 2 Check indoor P C board 1 Trouble of drain pump 2 Clogging of drain pump 3 Check float switch 4 5 Check Application control kit of indoor unit Check indoor P C board 1 Position detection error 2 Over current protective circuit of indoor fan driving unit operated 3 Indoor fan locked 4 Check indoor P C boar...

Page 57: ...when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Judgmentandmeasures 1 Check discharge temp sens...

Page 58: ...valve 4 Check PMV Pulse Motor Valve 5 Check broken pipe AC current detection circuit 1 Check refrigerating cycle Gas leak 2 Check PMV Pulse Motor Valve 3 Check discharge temp sensor TD 1 Check service valves are fully opened Gas side Liquid side 2 Check outdoor fan operation 3 Check motor error of outdoor fan 4 Check clogging of outdoor PMV 5 Check clogging of heat exchanger in indoor outdoor unit...

Page 59: ...inues If center exists operation continues Stop Sub unit continues operation Continues By remote controller Continuation Stop According to each case Condition Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Displayed when error is detected Judgment and measures Power supply error of...

Page 60: ...ROM error F31 10 Compressor break down H01 11 Compressor lock H02 12 Current detection circuit error H03 13 Case thermostat operation H04 14 Unset model type of P C board L10 15 Discharge temp error P03 16 High pressure SW system error P04 17 Power supply error P05 18 Heat sink overheat error P07 19 Gas leak detection P15 20 4 way valve inverse error P19 21 High pressure protective operation P20 2...

Page 61: ...is displayed by the following action As the memory is kept it is confirmed even after the power supply was turned off once Except outside air temp sensor TO error 1 Check D800 to D804 are turned off or rapid flashing and D805 is turned on When D800 to D804 are slowly flashing or D805 flashes push and hold SW01 and SW02 for 5 seconds or more simultaneously D800 to D804 will be turned off or rapid f...

Page 62: ... Refer to 10 ADDRESS SETUP Correct wiring of connectors and terminal blocks Check outdoor P C board Defect Replace Correct wiring indoor outdoor control wires Is setting of group address of remote controller correct Are inner wiring and indoor outdoor control wires 1 2 3 correct Are wiring of terminal blocks 1 2 3 correct YES YES YES NO NO NO E04 62 FILE NO SVM 18043 ...

Page 63: ...ect Is resistance value of TE sensor correct Correct connector Sensor error Replace Check outdoor P C board Defect Replace YES NO Is GM56 80 CN604 GM110 140 CN605 connection correct Is resistance value of TL sensor correct Correct connector Sensor error Replace Check outdoor P C board Defect Replace YES NO Is CN601 connection correct Is resistance value of TD sensor correct Correct connector Senso...

Page 64: ...t connector Sensor error Replace Check outdoor P C board Defect Replace Is GM56 80 CN603 GM110 140 CN604 connection correct Is resistance value of TS sensor correct YES NO Check outdoor P C board Defect Replace Check outdoor P C board Defect Replace Correct connector Sensor error Replace Correct connector Sensor error Replace Correct sensor mounting Is mounting status of TE and TS sensors correct ...

Page 65: ...lead P C board side Compressor side Reactor lead Power supply lead YES YES YES NO NO NO Check wire connection and correct it Correct power supply line Is compressor under correct condition Is there refrigerant stagnation Does PMV correctly operate Is power supply voltage correct 50 Hz AC 198 to 264 V 60 Hz AC 198 to 242 V Is wire connection correct Compressor lead P C board side Compressor side Re...

Page 66: ...there refrigerant shortage Are CN500 connection and case thermostat correct Short each pins of CN500 Can compressor operate YES YES NO YES YES NO NO YES NO NO L10 Unset model type Only when service P C board is used Cut jumper line according to the explanation sheet packaged with the service P C board Check outdoor P C board Defect Replace Correct connector Sensor error Replace Repair defective po...

Page 67: ...changer Short circuit Parts check Defective Replace Elimination of blocking element Check outdoor PC board Defective Replace Wiring check Correct Open service valve fully Repair defective position Overcharge of refrigerant Clogging Pipe breakage Abnormal overload YES NO S E Y YES YES YES NO NO YES NO NO NO YES NO Are resistance value of TC and TCJ sensor correct Are connections of connectors capac...

Page 68: ...evice Retightening of screws Does anything block the ventilation around the heat sink Does anything block air flow from the fan Is the power device on P C board tightly screwed Are radiation grease properly applied Open service valve fully Correct and replace piping Correct connector Sensor error Replace Check outdoor P C board Defect Replace Correct defective position Replace defective part Repai...

Page 69: ...nd D805 is turned on When D800 to D804 flash slowly or D805 flashes push and hold SW01 and SW02 for 5 seconds or more simultaneously In the result D800 to D804 are turned off or rapid flashing and D805 changes from flashing to lighting 2 Push and hold SW01 for 5 seconds or more D804 changes to slow flashing 3 Push SW01 several time and stop it at LED display of the following Self preservation valv...

Page 70: ...esistance values of indoor TC and TCJ sensors correct Replace sensor Check the same items as P22 error Check overcharge of refrigerant clogging of cycle broken pipe abnormal overload etc Defect Correct defective position Check overcharge of refrigerant clogging of cycle broken pipe abnormal overload etc Defect Correct defective position Eliminate interfering element Eliminate interfering element H...

Page 71: ...y flashes rapidly 5 Push and hold SW02 for 5 seconds or more As a result D804 changes to slow flashing D805 changes to lighting and the fan rotates 6 The fan stops when pushing long SW01 and SW02 for 5 seconds or more simultaneously or when 2 minutes passed If lost tracking on the operation push and hold SW01 and SW02 for 5 seconds or more simultaneously to return to the item 1 Outdoor fan single ...

Page 72: ...door LED outputs the unit automatically restarts and error is not determined A code may appear when an open phase of compressor coming out of wires or power relay trouble occurred Correct wiring Replace outdoor P C board YES NO Does the same error occur in operation without compressor lead Check compressor Layer short etc Defect Replace Are connections of compressor lead and reactor lead correct C...

Page 73: ... 8 218 5 013 5 192 5 375 3 312 3 451 3 594 2 236 2 343 2 454 1 540 1 623 1 709 1 082 1 146 1 213 0 7740 0 8237 0 8761 0 5634 0 6023 0 6434 Temperature C 0 10 20 25 30 40 50 60 70 80 90 100 Resistance value kΩ Ω Ω Ω Ω Minimum value Standard value Maximum value 150 5 161 3 172 7 92 76 99 05 105 6 58 61 62 36 66 26 47 01 49 93 52 97 37 93 40 22 42 59 25 12 26 55 28 03 17 00 17 92 18 86 11 74 12 34 12...

Page 74: ...k Black Red Under 20 C Red White Black 3 Compressor Model DX330A2T 20M Measure the resistance value of each winding by using the tester Position Resistance value Red White 0 37 Ω White Black Black Red Under 20 C Red White Black 4 Outdoor fan motor Model WDF 340 A100 1 Measure the resistance value of each winding by using the tester Position Resistance value Red White 17 3 1 7 Ω White Black Black R...

Page 75: ...ILTER L L RESET TEMP CL FAN SAVE A A SWING FIX VENT MODE ON OFF UNIT LOUVER T Contents The error contents in the past can be called Procedure 1 Push SET TEST buttons simultaneously for 4 seconds or more to call the service check mode Service Check goes on the CODE No is displayed and then the content of the latest alarm is displayed The number and error contents of the indoor unit in which an erro...

Page 76: ...ntroller operation is available Approx 50 seconds after power ON Regular communication between indoor units Every 30 seconds Master Follower Regular communication on the identical pipe every 30 seconds Twin Master Follower When the above status changes immediately communicates Repetition The unit without power feed waits entirely Waiting status is released by system start Reboot when power is fed ...

Page 77: ...for 5 seconds or more The forced cooling operation starts if D804 flashes slowly and D805 is turned on Max 10 minutes 7 After operation for 3 minutes or more close the valve at liquid side 8 After recovery of refrigerant close the valve at gas side 9 Push and hold SW01 and SW02 for 5 seconds or more simultaneously The LED returns to the initial status the cooling operation stops and the indoor fan...

Page 78: ...nd hold SW01 for 5 seconds or more D804 changes to slow flashing 3 Push SW01 several times and then stop it at the point where LED display D800 to D804 to be checked If the setting became valid D804 and D805 flash rapidly When the setup was invalid D804 flashes rapidly and D805 goes off 4 Push SW01 and SW02 for 5 seconds or more simultaneously to return LED display to the initial status D800 D801 ...

Page 79: ...tory Operation mode Remote control default Normal The heating only cooling only mode can be selected by the sub P C board of outdoor unit Sub P C P C board board selection mode setting Normal AUTO COOL DRY HEAT FAN ONLY or can be selected Cooling only COOL DRY FAN ONLY or can be selected The remote controller display becomes AUTO COOL Dry HEAT and FAN ONLY according to the connection and the indoo...

Page 80: ...OFF 䖂 Rapid flashing 5 times sec Fig 1 䕻 Slow flashing 1 time sec D800 D801 D802 D803 D804 D805 䖃 or 䖂䖃 or 䖂䖃 or 䖂䖃 or 䖂䖃 or 䖂䕿 OFF or Rapid flashing OFF or Rapid flashing OFF or Rapid flashing OFF or Rapid flashing OFF or Rapid flashing ON Fig 2 D800 D801 D802 D803 D804 D805 䕿䖃䖃䖃䕻䖃 ON OFF OFF OFF Slow flashing OFF Fig 3 D800 D801 D802 D803 D804 D805 䕿䕿䖃䖃䖂䖃 ON ON OFF OFF Rapid flash...

Page 81: ...ON OFF OFF Rapid flashing Rapid flashing 䕿䕿䕿䕿䖂䖂 ON ON ON ON Rapid flashing Rapid flashing Fig 7 D800 D801 D802 D803 D804 D805 䕿䕿䖃䖃䖂䖃 ON ON OFF OFF Rapid flashing OFF 䕿䕿䕿䕿䖂䖃 ON ON ON ON Rapid flashing OFF Fig 8 D800 D801 D802 D803 D804 D805 䕿䕿䖃䖃䕻䖃 ON ON OFF OFF Slow flashing OFF 䕿䕿䕿䕿䕻䖃 ON ON ON ON Slow flashing OFF Selection mode Procedure 2 LED display Cooling only Heating...

Page 82: ...display The current value which flows to the outdoor unit is displayed D800 D801 D802 D803 D804 D805 Compressor operation frequency display The operation frequency of the compressor is displayed D800 D801 D802 D803 D804 D805 PMV opening display The opening of PMV Electronic expansion valve is displayed D800 D801 D802 D803 D804 D805 Indoor suction temperature sensor TA display The detected value of...

Page 83: ...rror Current detection circuit error Power supply error Heat sink overheat error Gas leak detection 4 way valve reversal error High pressure protective operation Fan system error Driving element short circuit Position detection circuit error Others No determination F04 F06 F07 F08 F12 F13 F15 F31 H01 H02 L10 P03 P04 H03 P05 P07 P15 P19 P20 P22 P26 P29 L31 D800 D801 D802 D803 D804 D805 LED display ...

Page 84: ...0 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 or more Sensor error 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 or more 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 or more 0 19 20 39 40 59 60 79 80 99 100 119 120 139 140 159 160 179 180 199 200 219 220 239 240 ...

Page 85: ...6 Refer Note 2 D800 D801 D802 D803 D804 Fan motor forced operation Operate the fan motor forcedly Execute the following item 6 or the control returns to normal operation after 2 minutes Refer Note 1 ON OFF Rapid flashing 5 times second Note 1 Although these special operations are available even operating time basically carry out these operations while the machine stops If carrying out these operat...

Page 86: ... temporary peak cut The capacity save is switched to 3 stages 75 50 and operation stop 2 Night operation Sound reduction Input a timer on the market Arranged at site The capacity is lowered regardless of load and the operation noise is reduced until 45dB However the normal control is carried out if the outside temperature TO sensor value is 40 C or more 3 Compressor operation output When the compr...

Page 87: ...s connected to each indoor unit respectively in the group operation even if multiple refrigerant lines are provided the automatic address setup completes with power ON of the outdoor unit The operation of the remote controller is not accepted while automatic address works Approx 4 to 5 minutes When the following addresses are not stored in the neutral memory IC503 on the indoor P C board a test ru...

Page 88: ...eader unit Representative unit Master Twin This unit communicates with the indoor unit follower which serial communicates with the outdoor units and sends receives signal Command from compressor to from the outdoor units as the representative of the cycle control in the indoor units of the identical line ad dress within the minimum unit which configures one of the refrigerating cycles of Twin Foll...

Page 89: ... follower Without identical line address indoor outdoor serial and then finally controls the outdoor compressor matching with its own thermo status The header unit sends this command information to the follower unit Follower unit The follower unit receives the indoor unit data from the header With identical line address indoor outdoor serial and then performs the thermo operation synchronized with...

Page 90: ...nly turning on source power supply Automatic completion 3 Multiple groups operation 1 Single 2 Twin 2 1 Single Twin 1 1 1 2 2 1 Sub Header 1 1 Sub Header 3 1 Master Header 8 1 Sub Header 2 1 Sub Header 1 1 Sub Header 2 3 Master Follower 1 1 Individual Master Header Max 8 units 1 2 Master Header 1 1 1 2 1 1 Sub Follower Change is necessary Manually change addresses of the multiple follower units si...

Page 91: ...iring Indoor side Indoor Outdoor connecting wires Outdoor side A B 1 1 L N 2 2 3 3 Power supply Remote controller Remote controller wiring Indoor side Indoor Outdoor connecting wires Outdoor side Example of 2 lines cabling Real line Cabling Broken line Refrigerant pipe For the above example perform setting by connecting singly the wired remote controller without remote controller inter unit cable ...

Page 92: ...SET button OK when display goes on 11 Push TEST button Setup completes The status returns to the usual stop status 10 5 Confirmation of Indoor Unit No Position 1 To know the indoor unit addresses though position of the indoor unit body is recognized In case of individual operation Wired remote controller indoor unit 1 1 Follow to the procedure during operation Procedure 1 Push ON OFF button if the...

Page 93: ... of the outdoor units Repair the defective position or apply the rust resisting paint if necessary If an indoor unit operates for approx 8 hours or more per day usually it is necessary to clean the indoor outdoor units once three months at least These cleaning and maintenance should be carried out by a qualified dealer Although the customer has to pay the charge for the maintenance the life of the...

Page 94: ...V GM801AT P RAV GM1101AT P RAV GM1401AT P Guide Hook Guide Hook Front side Back side Front side Back side Guide Hook Guide Hook 1 LED side of P C Board MCC 1646 shall be inserted to hook along the guide of mold 2 Switch side of P C Board MCC 1646 shall be pressed to hook along guide of mold 3 After assembly push SW01 and SW02 to check that switches can be click sound or feeling of click 94 FILE NO...

Page 95: ...the refrigerant to the outdoor unit For the refrigerant recovery work during reinstallation of repair work be sure to use the refrigerant recovery unit Recovery of refrigerant to the outdoor unit is unavailable otherwise a serious accident such as explosion or injury may be caused 12 HOW TO EXCHANGE COMPRESSOR 12 1 Exchanging Procedure of Compressor Outline 12 2 Exchange of Compressor For exchange...

Page 96: ... taking off screws remove the upper cabinet pulling it upward 2 Attachment 1 Attach the waterproof cover CAUTION Be sure to attach a waterproof cover If it is not attached there is a possibility that water enters inside of the outdoor unit 2 Attach the upper cabinet ST1T Ø4 8L 5 pcs Hook the rear side of the upper cabinet to claw of the rear cabinet and then put it on the front cabinet 3 Perform c...

Page 97: ...binet and bottom slab ST1T Ø4 8 3 pcs 5 Remove the screw between front cabinet and motor base ST1T Ø4 8 2 pcs s EFT SIDE OF FRONT PANEL IS INSERTED INTO side cabinet left Remove by pulling the upper part 2 How to install 1 Insert front panel s hook into side cabinet left 2 Insert side cabinet left s hook into front cabinet s corner hole 3 Insert the removed screws to their positions Motor base Fro...

Page 98: ... clamp Screws Hook Cover plate assembly Screw Never disassemble the inverter for 1minute after power has been turned off because an electric shock may be caused 3 Perform 1 of 2 4 Take off screw between side cabinet right and inverter box wiring gate side ST1T Ø4 8 2 pcs 5 Take off screw between partition plate and inverter box ST1T Ø4 8 1 pc 6 Remove each lead wire type from holder of inverter up...

Page 99: ...y connector white Warning 1 Reactor 2P Relay connector white CN300 Outdoor fan 3P white Warning 1 CN701 4 directional valve 3P yellow Warning 1 CN700 PMV coil 6P white Warning 1 CN601 TD sensor 3P white CN603 TS sensor 3P white Warning 1 CN600 TE sensor 2P white Warning 1 CN604 TL sensor 2P white Warning 1 CN602 TO sensor 2P white CN500 ASE THERMO 0 BLUE Warning 1 CN501 High pressure switch 3P gre...

Page 100: ... screws that connect inverter box and P C board base And then remove inverter box from base P C board base Warning 2 Remove P C board base s hook Hook 1 2 3 4 hold P C board base pull inverter box up 4 Remove control board frame from PC board base Remove while heat sink is still attached to control board frame Warning 2 Remove PC board base s hook 4 places hold heat sink pull up 5 Take off 2 screw...

Page 101: ...ff the flange nut fixing the fan motor and the propeller Turning it clockwise the flange nut can be loosened To tighten the flange nut turn counterclockwise 3 Remove the propeller fan 4 Disconnect the connector for fan motor from the inverter 5 Take off the fixing screws 3 pcs holding by hands so that the fan motor does not fall NOTE Tighten the flange nut with torque 4 9Nm 50kgf cm Remarks 3 Take...

Page 102: ...heat exchanger ST1T Ø4 8L 8 Take off the fixing screws of the valve clamping plate to the bottom plate ST1T Ø4 8L 2 pcs 9 Pull upward he refrigerating cycle 10 Take off nut fixing the compressor to the bottom place CAUTION When reconnecting the lead wires to the compressor terminals after replacement of the compressor be sure to caulk the Faston terminal without loosening 1 Perform works of item 1...

Page 103: ...inet and put it down so that fan guard side directs downward CAUTION Perform works on a corrugated cardboard cloth etc to prevent flaw on the product 3 Remove the hooking claws by pushing with minus screwdriver along with the arrow mark in the right figure and remove the fan guard 2 Attachment 1 Insert claws of the fan guard in the hole of the front cabinet Push the hooking claws 10 positions with...

Page 104: ...h the top plate Hexagonal screw Ø4 10 5 pcs In this time insert the fin guard of rear side between the top plate and the heat exchanger Rear side 2 Connect the power supply wire and the indoor outdoor connecting wire to the terminal and fix it with cord clamp CAUTION Using bundling band on the market be sure to fix the power wire and indoor outdoor connecting wire along the crossover pipe so that ...

Page 105: ...rews of the discharge port cabinet and the fin guard Hexagonal screw Ø4 10 2 pcs Remarks Side cabinet 3 1 Detachment 1 Carry out work of 1 of 1 2 Remove screws which fix the inverter assembly and the side cabinet ST1T Ø4 8 2 pcs 3 Remove screws of the side cabinet and the valve fixing plate ST1T Ø4 8 2 pcs 4 Remove screws of the side cabinet and the pipe panel Rear Hexagonal screw Ø4 10 2 pcs 5 Re...

Page 106: ... then remove the connectors 4 Remove connectors connected to the compressor 3P Relay connector white and reactor 2P Relay connector white here please cut the bundling band that tie lead wire compressor to the inverter box and lead wire reactor to the inverter box Remove the power wire from the power supply terminal block Torque at tightening time 2 5 0 1N m 5 Remove the earth wire from the control...

Page 107: ...y out works of 1 of 1 and 3 2 Remove the relay connector connected to the control P C board Remarks Screws 3 Remove each reactor Truss B tight screw Ø4 6 2 pcs each 4 Attach a new reactor Reactor relay connector Connected to lead wire White at P C board side 107 FILE NO SVM 18043 ...

Page 108: ...ot slacken in order not to put the fan motor lead into contact with the propeller fan Attach the fan motor lead fixing rubber to the partition plate so that projection directs to the refrigerating cycle side Be sure that the rector body does not come to contact with the fan motor lead Be sure to bind the removed bundling band with the bundling band on the market CAUTION Use the metal band of the m...

Page 109: ...ve fixing plate and the accumulator Hexagonal screw Ø4 10 1 pc Cut off the bundling band for the dis charge pipe and the suction pipe and then remove each sensor and coil lead of PMV 6 Remove the soundproof plate Upper side outer winding inner winding 7 Remove terminal cover from the compressor and then remove the compressor lead and also the compressor case thermo 8 Remove TD sensor fixed to the ...

Page 110: ...elted so take sufficient care CAUTION Note so that the flame does not catch the 4 way valve and PMV An operation may become an error 11 Pull off the discharge pipe and the suction pipe of the refrigerating cycle upward 12 Remove the compressor bolts which fix the compressor to the bottom plate 3 pcs 13 Pull out the compressor toward you X CAUTIONX The weight of the compressor is 15kg or more so ha...

Page 111: ...e cover bundling band each sensor TL TO TE TD TS sensors PMV coil lead Pipe cover bundling band each sensor TL TO TE TD sensors PMV coil lead Bundling band each sensor TL TO TE sensors Suction pipe PMV coil lead Fix the removed each sensor and PMV coil lead wire to the discharge pipe and the suction pipe with the bundling band via the pipe cover In this time take note that each sensor and PMV coil...

Page 112: ...pipe valve and PMV of the outdoor unit Forced full opening method of PMV 4 Refrigerant charging 1 Add the quantity of refrigerant specified by the pipe length into the charge port of the valve Remarks 1 Detachment 1 Carry out works of 1 of 1 and 3 2 While pulling the coil upward and removing the spring which pinches the copper pipe remove the coil from PMV main body 2 Attachment 1 Match the spring...

Page 113: ...port cabinet and then put on it so that the fan guard side directs downward 3 Remove the hooking claws 8 positions of the fan guard 2 Attachment 1 Push the hooking claws 8 positions with hands from the front side to fix the claws CAUTIONX Check that all the hooking claws are fixed at the specified positions Remarks Bell mouth Discharge port cabinet Fan guard Hooking claw 113 FILE NO SVM 18043 ...

Page 114: ...14 EXPLODED VIEWS AND PARTS LIST 14 1 RAV GM561ATP E GM561ATJP E GM561ATP TR 114 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 29 16 30 17 18 19 20 31 21 22 23 24 25 26 28 34 35 36 37 33 32 27 FILE NO SVM 18043 ...

Page 115: ...KEDVALVE 1 1 1 17 43T43491 ASM COND 1 1 18 43T43490 ASM COAT COND 1 19 43T21375 MOTOR FAN 1 1 1 20 43T20319 FAN PR PJ421 1 1 1 21 43T19329 GUARD FAN 1 1 1 22 43T19331 GUARD FIN 1 1 1 23 43T58306 REACTOR 2 2 2 24 43T60439 ASM COMP LEAD 1 1 1 25 43T54319 BIMETAL THERMO 1 1 1 26 43T50307 HOLDER THERMO 1 1 1 27 43T19333 FIX P SENSOR 1 1 1 28 43T49335 RUBBER CUSHION 3 3 3 29 43T47333 BONNET 1 1 1 30 43...

Page 116: ... Inverter assembly GM56 116 FILE NO SVM 18043 ...

Page 117: ...AL 1 1 1 707 43T60426 FUSE 1 1 1 708 43T60425 FUSE HOLDER 1 1 1 709 43T50352 TC SENSOR TE 1 1 1 710 43T50353 TC SENSOR TS 1 1 1 711 43T50334 SENSOR TD 1 1 1 712 43T50337 SENSOR TO 1 1 1 713 43T50335 SENSOR TL 1 1 1 714 43T63318 HOLDER SENSOR TE 1 1 1 715 43T63317 HOLDER SENSOR TD 1 1 1 716 43T63323 HOLDER SENSOR TS 1 1 1 717 43T63319 SENSOR HOLDER TO 1 1 1 Location No Part No Description RAV 117 F...

Page 118: ...14 2 RAV GM801ATP E GM801ATJP E GM801ATP TR 118 1 2 3 4 5 6 7 8 9 17 31 10 11 12 13 14 15 16 18 32 19 20 21 22 23 24 25 26 27 28 30 33 36 37 38 39 34 35 29 FILE NO SVM 18043 ...

Page 119: ...VALVE 1 1 1 18 43T46380 PACKED VALVE 1 1 1 19 43T43471 ASM COND 1 1 20 43T43487 WORK COND 1 21 43T21375 MOTOR FAN 1 1 1 22 43T20319 FAN PR PJ421 1 1 1 23 43T19329 GUARD FAN 1 1 1 24 43T19331 GUARD FIN 1 1 1 25 43T58306 REACTOR 2 2 2 26 43T60439 ASM COMP LEAD 1 1 1 27 43T54319 BIMETAL THERMO 1 1 1 28 43T50307 HOLDER THERMO 1 1 1 29 43T19333 FIX P SENSOR 1 1 1 30 43T49335 RUBBER CUSHION 3 3 3 31 43T...

Page 120: ... Inverter assembly GM80 120 FILE NO SVM 18043 ...

Page 121: ...AL 1 1 1 707 43T60426 FUSE 1 1 1 708 43T60425 FUSE HOLDER 1 1 1 709 43T50352 TC SENSOR TE 1 1 1 710 43T50353 TC SENSOR TS 1 1 1 711 43T50334 SENSOR TD 1 1 1 712 43T50337 SENSOR TO 1 1 1 713 43T50335 SENSOR TL 1 1 1 714 43T63318 HOLDER SENSOR TE 1 1 1 715 43T63317 HOLDER SENSOR TD 1 1 1 716 43T63323 HOLDER SENSOR TS 1 1 1 717 43T63319 SENSOR HOLDER TO 1 1 1 Location No Part No Description RAV 121 F...

Page 122: ...P E GM1101ATJP E GM1101ATP TR RAV GM1401ATP E GM1401ATPJ E GM1401ATP TR 34 39 40 42 43 44 7 4 30 6 3 30 41 18 14 15 16 17 24 12 13 23 10 25 5 21 22 8 9 2 27 19 36 1 35 11 28 38 31 32 33 26 20 37 29 122 FILE NO SVM 18043 ...

Page 123: ...0 43T46380 PACKED VALVE 1 1 1 1 1 1 21 43T43589 CONDENSER 1 1 1 1 22 43T43590 CONDENSER 1 1 23 43T47372 STRAINER 1 1 1 1 1 1 24 43T47396 STRAINER 1 1 1 1 1 1 25 43T60442 ASM SERV MOT 1 1 1 1 1 1 26 43T20352 FAN PR PB522 1 1 1 1 1 1 27 43T19372 FAN GUARD 1 1 1 1 1 1 28 43T22313 BELL MOUTH 1 1 1 1 1 1 29 43T19345 GUARD FIN 1 1 1 1 1 1 30 43T71302 HANDLE 2 2 2 2 2 2 31 43T60443 ASM LEAD COMP 1 1 1 1 ...

Page 124: ... Inverter assembly GM110 140 124 FILE NO SVM 18043 ...

Page 125: ...ERMINAL to indoor unit 1 1 710 43T60413 FUSE 10A 250V 1 1 711 43T60425 FUSE HOLDER 1 1 712 43T50336 SENSOR TS 1 1 713 43T50338 SENSOR TE 1 1 714 43T50337 SENSOR TO 1 1 715 43T50346 SENSOR TD 1 1 716 43T50335 SENSOR TL 1 1 717 43T63323 HOLDER SENSOR TS 1 1 718 43T63318 HOLDER SENSOR TE 1 1 719 43T63335 HOLDER SENSOR TO 1 1 720 43T63317 HOLDER SENSOR TD 1 1 721 43T60444 ASM CAPA 1 1 Location No Part...

Page 126: ...focation from leakage of R32 is almost non existent If a conditioner system is to be installed in a small room select a suitable model and installation procedure so that if the refrigerant accidentally leaks out its concentration does not reach the limit and in the event of an emergency measures can be made before injury can occur In a room where the concentration may exceed the limit create an op...

Page 127: ...144 9 MOO 5 BANGKADI INDUSTRIAL PARK TIVANON ROAD TAMBOL BANGKADI AMPHUR MUANG PATHUMTHANI 12000 THAILAND ...

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Summary of Contents for RAV-GM1101ATJP-E

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Toshiba RAV-GM1101ATJP-E, Service Manual, Page: 54 / 127

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Summary of Contents for RAV-GM1101ATJP-E

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