Toshiba RAS-24N3ACV-1 Installation Manual Download Page 1

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Indoor unit
RAS-24N3KCV(HK)1

Outdoor unit
RAS-24N3ACV-1

AIR CONDITIONER

(SPLIT TYPE)

INSTALLATION MANUAL

1115551251

ENGLISH

1115551251 (EN).indb 1

8/4/15 5:33 PM

Summary of Contents for RAS-24N3ACV-1

Page 1: ...Indoor unit RAS 24N3KCV HK 1 Outdoor unit RAS 24N3ACV 1 AIR CONDITIONER SPLIT TYPE INSTALLATION MANUAL 1115551251 ENGLISH 1115551251 EN indb 1 1115551251 EN indb 1 8 4 15 5 33 PM 8 4 15 5 33 PM ...

Page 2: ...cessory Parts 7 Installation Place 8 Refrigerant Piping 9 Refrigerant Piping Connection 9 Evacuating 10 Wiring Connection 11 Electrical Work 11 Earthing 12 Finishing 12 Test Run 12 Annual Maintenance 12 Functions to be Implemented Locally 12 Troubleshooting 13 Appendix 15 OTHERS 17 Remote Control A B Selection 17 Test Operation 17 Auto Restart Setting 17 1 3 3 4 4 4 電氣工作 4 5 5 6 7 7 7 附件 7 8 選購性安裝...

Page 3: ...f improper installation Specified tools and pipe parts for model R410A are required and installation work must be done in accordance with the manual HFC type refrigerant R410A has 1 6 times more pressure than that of conventional refrigerant R22 Use the specified pipe parts and ensure correct installation otherwise damage and or injury may be caused At the same time water leakage electrical shock ...

Page 4: ...crack after a long period of usage and it may cause the leakage of refrigerant Wear gloves heavy gloves such as cotton gloves for installation work Failure to do so may cause personal injury when handling parts with sharp edges Do not touch the air intake section or the aluminum fins of the outdoor unit It may cause injury Do not install the outdoor unit in a place which can be a nest for small an...

Page 5: ...low the drain hose to get slack Make sure to run the drain hose sloped downward The auxiliary piping can be connected to the left rear left rear right right bottom right or bottom left Left Bottom right Right Rear left Rear right Bottom left Insulate the refrigerant pipes separately with insulation not together 8 mm thick heat resisting polyethylene foam Cut the piping hole sloped slightly 3 Batte...

Page 6: ... installation plate horizontally in the wall In case of block brick concrete or similar type walls make 5 mm dia holes in the wall Insert clip anchors for appropriate mounting screws 5 Installation plate Keep horizontal direction 5 mm dia hole Clip anchor local parts Anchor bolt Projection 15 mm or less Mounting the installation plate NOTE Secure four corners and lower parts of the installation pl...

Page 7: ...ver 0 12 N m 0 01 kgf m For remote controller 1 Remove cover of remote controller by sliding down and take it out 2 If batteries are exist please take them out The combination of using wire controller and batteries may cause of batteries explosion 3 Make hole for insert control wire by use screwdriver break the polyester sheet as shown on figure 7 4 Insert control wire from rear side of remote con...

Page 8: ...el slit Cut out the slit on the leftward or right side of the front panel for the left or right connection and the slit on the bottom left or right side of the front panel for the bottom left or right connection with a pair of nippers 2 Changing drain hose For leftward connection bottom leftward connection and rear leftward connection s piping it is necessary to change the drain hose and drain cap...

Page 9: ...t to right and left to confirm that it is firmly hooked up on the installation plate 3 While pressing the indoor unit onto the wall hook it at the lower part on the installation plate Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate OUTDOOR UNIT OUTDOOR UNIT Hook here Hook Press unhook Push Push NOTE If the pipe is bent incorrectly the indoor unit ma...

Page 10: ...ng Keep a distance 500 mm or more between the unit and wall surface 2 Consider the wind direction during the operational season of the air conditioner and install the unit so that the discharge port is set at a right angle relative to the wind direction When using an air conditioner under low outside temperature conditions Outside temp 5 C or lower in COOL mode prepare a duct or wind shield so tha...

Page 11: ...door connecting pipes can be connected in 4 directions Take off the knockout part of the pipe cover through which pipes or wires will pass through the base plate Detach the pipe cover and tap on the knockout section a few times with the shank of a screwdriver A knockout hole can easily be punched After punching out the knockout hole remove burrs from the hole and then install the supplied protecti...

Page 12: ...nly a gas leak but also trouble with the refrigeration cycle Do not apply refrigerant oil to the flared surface Unit N m Outer dia of copper pipe Tightening torque 9 52 mm 33 to 42 3 3 to 4 2 kgf m 15 88 mm 68 to 82 6 8 to 8 2 kgf m CAUTION 1 Do not put the crescent wrench on the cap or cover The valve may break 2 If applying excessive torque the nut may break according to some installation condit...

Page 13: ...0Hz 220 230 V 60Hz Maximum running current 20A Installation fuse rating 25 A all types can be used Power wire 4 0 mm2 H07RN F or 60245 IEC66 or 3 5 mm2 AWG 12 Indoor outdoor connecting wires 1 5 mm2 H07RN F or 60245 IEC66 or 1 3 mm2 AWG 16 How to wire 1 Connect the connecting wire to the terminal as identified with their respective numbers on the terminal block of the indoor and outdoor units H07R...

Page 14: ...or during startup To protect the compressor power is supplied from the 220 240 VAC input to the unit to preheat the compressor Check the following before starting a test run That all pipes are connected securely without leaks That the valve is open If the compressor is operated with the valve closed the outdoor unit will become overpressurized which may damage the compressor or other components If...

Page 15: ...on select switch SW804 Existing pipe switch SW802 P C board Troubleshooting You can perform fault diagnosis of the outdoor unit with the LEDs on the P C board of the outdoor unit in addition to using the check codes displayed on the wired remote controller of the indoor unit Use the LEDs and check codes for various checks Details of the check codes displayed on the wired remote controller of the i...

Page 16: ...e service P C board 15 MCU MCU communication error 16 Discharge temperature error 17 Abnormal power open phase detected or abnormal voltage 18 Heat sink overheat 19 Gas leak detected 20 4 way valve reverse error 21 High pressure release operation 22 Outdoor fan motor error 23 Compressor driver short circuit protection 24 Position detection circuit error in one line display The LEDs and DIP switche...

Page 17: ...he possibility that copper green rust has been generated 6 When the existing air conditioner is removed after refrigerant has been recovered Check if the oil is judged to be clearly different from normal oil The refrigerator oil is copper rust green in color There is the possibility that moisture has mixed with the oil and rust has been generated inside the pipe There is discolored oil a large qua...

Page 18: ...P gas pipe size is 15 9 mm t Turn the existing pipe switch on the cycle control PC board of the outdoor unit to ON side At shipment from factory OFF t ON for existing pipe Refer to the table below Be sure to set the contents in the table below in order to restrict the refrigerating cycle pressure of the equipment in the pipe standard Existing pipe SW Switch 3 HP Bit 3 of SW802 t ON Airtight test V...

Page 19: ... the remote control signal simultaneously and operate In this case the operation can be preserved by setting either one remote control to B setting Both are set to A setting in factory shipment The remote control signal is not received when the settings of indoor unit and remote control are different There is no relation between A setting B setting and A room B room when connecting the piping and ...

Page 20: ...空氣進到房間中若此冷凍劑氣體被等加熱將導致有毒氣體的產警告決不可移除本機的任何安全防護裝置或忽視任何的安全組合開關等以變更本機必須請銷售商或專業供應商進安裝作安裝可能會由於安裝不正確造成漏電擊或災需要使 R410A 型號的指定具和配管部件並根據本冊進安裝作 HFC 型冷凍劑 R410A 的壓傳統冷凍劑 R22 多 1 6 倍使指定的配管部件確保正確安裝否則可能會造成財物損失和或個傷害同時可能會發漏電擊和災務必將本機安裝在可承受其重量的地如果本機安裝處的載重量不夠或是本機未正確安裝本機可能會掉落造成個傷害必須由合資格的電氣程師根據安裝作相關法規內部配線規定和本冊執電氣作必須使專電路和額定電壓電不或安裝不正確可能會造成電擊或災使卡胎電纜連接室內機室外機的電線不可進中間連接絞線和單...

Page 21: ...則可能會造成電擊請按照本安裝冊中的指配置排管使本機正確排確保廢正確排放排不當可能會導致漏造成傢俱泡依照指定的法使扭矩扳旋緊錐形螺帽請勿使過的扭矩否則經過時間使後螺帽可能會破裂造成冷凍劑洩漏進安裝作時請配戴套厚套如棉質套否則使銳利邊緣的部件時可能會造成個傷害請勿觸摸室外機的進氣部分或鋁可能造成個傷害請勿將室外機安裝在可能有動物居住的地動物可能會進並接觸內部電氣部件造成故障或災請使者維護本機週遭環境的整潔安裝作完成後務必嘗試運作並根據冊向顧客說明如何使與維護本機請顧客將操作冊與安裝冊放在起製造商對於未依照本冊說明所致之損壞不承擔任何責任通知您當地電供應者的要求在安裝之前請務必通知當地電供應商有關空調安裝事宜若您遇到任何問題或電供應商不同意安裝則我們的服務...

Page 22: ...f 平頭木螺釘 m 平頭木螺釘 150 150 600 525 45 365 400 室內與室外機組的安裝圖室內與室外機組的安裝圖部件編號部件名稱數量致冷管液體側 9 52 mm 氣體側 15 88 mm 各個配管絕熱材料聚烯泡沫 8 mm 厚 1 油灰 PVC 帶各個選購性安裝零部件若本機可能暴露在強中請固定螺栓與螺穩固室外機組請使直徑 10 mm 錨狀螺栓與螺室外機組的固定螺栓布置短管安裝孔排孔排孔輔助管可連接在左左後右後右右底或左底部位左右底右左後右後左底絕緣材料分別地為冷凍劑配管絕緣起進 8 mm 厚耐熱聚烯泡沫掛鉤進完排測試後烯樹脂帶來包裹管夾頭延排管無由安裝員提供 200 mm 或以上 150 mm 或以上 1000 m m 或以上 500 mm 或以上 60...

Page 23: ... 4 到 6 枚安置螺絲緊固 4 邊和較低部份以安裝安裝板 5 mm 直徑孔安裝板保持平向夾鉗錨當地部件錨狀螺栓凸出 15 mm 或更少 e 安置螺釘 4 x 25 注意若沒有穩固安裝本機本機落下時可能導致個傷害和財物損失注意當安置螺釘來安裝安裝板時切勿錨狀螺栓孔否則本機可能摔落致傷或造成財物損失 To unit out line 240mm To unit out line 35mm To unit out line 240mm Offset 23mm from the right side edge is the center of pipe hole To unit out line 120mm 0 23 35 120 180 240 Offset 85mm from the left side edge is the center of p...

Page 24: ...e 所示鎖緊但扭矩不超過 0 12 N m 0 01 kgf m 遙控器 1 向下滑出遙控器蓋 2 如果有電池請取出將有線控制器與電池一起使用可能會造成電池爆炸 3 用螺絲起子在聚酯片上鑽孔以便插入控制線如圖 g 所示 4 從遙控器背面插入控制線如圖 h 所示 5 使用提供的螺釘將如圖 i 和 j 配置的控制線固定在端子上鎖緊但扭矩不超過 0 25 N m 0 03 kgf m 6 將控制線穿過遙控器背面的溝槽如圖 k 所示 7 將提供的螺釘 3 1 x 16L 固定在牆上以便懸掛遙控器如圖 l 所示 8 標記並配置安裝孔以便固定下方螺釘 3 1 x 25L 如圖 l 所示 9 組裝配件袋隨附的電池蓋然後用提供的螺釘 3 1 x 25L 將電池蓋連同遙控器固定在牆上如圖 m 所示鎖緊但扭矩不超過 0 15 N m 0 02 kgf m 10 重新組...

Page 25: ... 排蓋無間隙注意穩固地插排管和排蓋否則會產漏將配管連接左側請彎曲連接配管使它安置於離牆 43 mm 以內的範圍內若連接配管被置於離牆表 43 mm 以上的範圍安置於牆上的室內機可能不穩固彎曲連接配管時請使彈簧彎管器以防損壞連接配管應在 30 mm 的範圍內彎曲管安裝機體之後連接管圖插六扳 4 mm 如何在室內機組上安裝空氣格柵當安裝空氣格柵時應進與取出格柵時相反的步驟配管與排管的安裝由於冷凝會導致機械故障必須保證兩種連接配管絕熱良好使聚烯泡沫作為絕熱材料配管和排管的組成右後左後左底左右底右切割前板裂改變排管向準備配管 80 液體側氣體側 520 mm 420 mm 擴的最前室內機組的外形 R 30 mm 寶麗森聚烯芯或類似物來彎曲配管螺絲起的把等 43 mm 備註 ...

Page 26: ...2 固定室內機組附件要從安裝板上拆下室內機時請在所指定的部件處向上推起室內機的底部然後朝您的向拉出即可 1 將管穿過牆上的洞並讓室內機組掛鉤住安裝板稍處的掛鉤 2 向左和右擺筋室內機組以確定它已牢固地掛鉤在安裝板上 3 將室內機組壓向牆以讓它掛鉤住安裝板的較低部份向您所在向拉動本機以確定它已牢固地掛鉤在安裝板上室外機組室外機組挂在此掛鉤按從掛鉤上取下推推備註若管彎曲不正確室內機組可能無法穩固安裝於牆上將管通過管孔之後將連接管連接輔助管並膠紙將它們纏繞起來注意請膠紙緊緊地把輔助管 2 和連接電纜捆綁起來若是進向左配管及左後配管安裝時請膠紙只是將輔助配管 2 捆起來請處理配管以便沒有任何配管室內機的後板伸請仔細連接輔助管與連接管並切斷纏繞在連接管上的絕熱帶以避免連接處的重復卷縛此外請烯樹脂帶密封連接...

Page 27: ...安裝在有強如海濱或建築層等之處時請使吸管或防罩以使扇正常操作 3 將室外機組安裝在持續接觸強的地時如樓梯上層或建築物屋頂請參考以下例採取防措施 1 將本機安裝在其排氣對建築物牆壁的位置使本機與牆之間的距離保持 500 mm 或以上在外低溫條件下外溫度 5 C 或以下使空調機的 COOL 模式時準備管或擋罩以免空調機受到的影響例 2 考慮空調機運轉季節的向安裝本機時將排氣與向呈直 500 mm 強強擋罩擋罩如下圖所安裝基底與防震橡膠墊以直接撐接觸室外機組底板下的固定腳座底為配管朝下的室外機組安裝基底時考慮配管作若要從排管排請安裝以下短管和防橡膠蓋並使市售的排管內徑 16 mm 另外矽膠等材料封住螺絲以防漏有些情況可能會造成結露或滴若要將廢起排光使排盤正確正確不正確...

Page 28: ...鎖緊如圖所扳固定螺並扭扳擰緊閃爍的外張的 1 切管器切割管管蓋穿孔穿孔程序傾斜粗糙彎曲配管膜半聯合或迫緊閥使扳緊固擴螺使扭矩扳旋緊內部螺紋側外部螺紋側可以在 4 個向連接室內室外連接配管取下配管或電線將穿過底板的管蓋穿孔部分拆卸管蓋然後螺絲起柄輕擊穿孔部分數次可以輕鬆打出穿孔打出穿孔後清除洞孔周圍的邊然後在通道孔周圍安裝隨附保護襯套和防護材料以保護電線和配管務必在連接配管後安裝管蓋切開管蓋下的狹縫以便安裝連接配管後務必安裝管蓋切開管蓋下部的狹縫以便輕鬆安裝管蓋後管蓋側前下作時請配戴厚作套隨附保護襯套隨附通道孔防護材料牢固地安裝防護材料以免鬆動 A 2 如圖所務必兩個扳旋鬆或旋緊氣體側閥的擴螺帽如果您使個活動扳擴螺帽無法旋緊所需的鎖緊扭矩另個活...

Page 29: ...的外圈直徑緊固扭矩 9 52 mm 33 42 3 3 4 2 kgf m 15 88 mm 68 82 6 8 8 2 kgf m 蓋管閥保護蓋旋緊旋鬆擴螺氣體側閥注意 1 請勿將活動扳放在保護蓋或蓋上可能會損壞閥 2 如果扭矩過在某些安裝情況下螺帽可能會損壞不正確蓋保護蓋壓表壓計歧管閥 101 kPa 76 cmHg 低壓側把復合壓表真空泵壓側把保持完全關閉充氣管僅適於 R410A 於防逆流的真空泵適配器僅適於 R410A 氣體側的壓縮閥充氣管僅適於 R410A 充氣閥調節針添加冷凍劑冷凍劑冷凍劑填充於 20 m 冷凍劑填充 21 30 m 30g m 注意進管道作時請嚴守以下 5 項要點 1 清除灰塵和濕氣連接管內側 2 緊固連接管與本機之間 3 使真空泵抽空連接管內的空氣 4 檢查氣體是否...

Page 30: ...帶等為不使的電線絕緣將其放置於不會接觸任何電氣或屬部件之處 5 電線夾緊固電源線和連接電纜 6 在室外機組上安置電氣部件蓋和閥蓋電氣作當閥全開時在螺絲起到達擋板後請勿使超過 5 N m 的扭矩如果扭矩過可能會損壞閥閥體字螺絲起逆時針旋轉 90 直碰到擋板全開擴螺全閉全開充氣柄位置擋板銷主擋板閥的可移動部件閥桿室內機組和室外機組之間的接線虛線表現場接線將室內室外連接線連接各機組端板上相同的端號連接錯誤可能會造成故障對於空調機請連接以下規格的電源線機型電源 220 240 V 50Hz 220 230 V 60Hz 最運電流 20A 安裝保險絲額定值 25 A 可以使所有類型電源線室內室外連接線如何接線 1 依照室內和室外機組端板上的各個識別號將連接線連接到端 H07RN F 或 60245 ...

Page 31: ...N 90 50 10 1 2 3 30 電源線和連接線的剝除度完成試運轉每年保養已連接冷凍劑管機組之間的電線及排管後拋光帶包住它們然後以現成的撐架或同等級架將其固定在牆上使電源線與室內室外連接線遠離沒有熱絕緣體的氣體側或配管上的閥打開漏電斷路器少 12 個時後再開始試運轉以便在啟動過程中保護壓縮機為了保護壓縮機從 220 240 VAC 輸向本機供電使壓縮機預熱開始試運轉前檢查以下項所有配管都牢牢連接沒有洩漏閥打開如果在閥關閉時操作壓縮機室外機組將超壓可能損壞壓縮機或其他元件如果連接處發洩漏可能會造成進氣和內部壓過導致爆裂或傷害根據操作冊中的說明依照正確的程序操作空調機如果空調系統定期運轉強烈建議清潔與保養室內室外機組般如果室內機組每天運轉約 8 時每 3 個應少清潔次室內室外機組此清潔...

Page 32: ...以停運轉 5 關閉電源危險請注意可能會觸電因為 P C 板上有電流經過冷凍劑回收開關 SW801 選購接頭 CN610 特殊運轉選擇開關 SW804 現有的配管開關 SW802 P C 板疑難排解您可以使室外機組 P C 板上的 LED 以及室內機組有線遙控器上顯的檢查代碼對室外機組執故障診斷使 LED 和檢查代碼進各項檢查室內機組有線遙控器上顯的檢查代碼細節如室內機組的安裝冊中所述確認電流異常狀態 1 確認 DIP 開關 SW803 設為關 2 記下 LED800 到 LED804 的狀態顯模式 1 3 按 SW800 少 1 秒 LED 狀態變為顯模式 2 4 從下表中查看顯模式 1 與所記下 LED 狀態相同且顯模式 2 與 LED800 到 LED804 前閃爍狀態相同的代碼以指出原因確認發過的異常狀態雖然該異常狀態不再發 1 ...

Page 33: ...測器 TE TS 連接錯誤 9 室外 EEPROM 錯誤 10 壓縮機鎖定 11 壓縮機鎖定 12 電流偵測電路錯誤 13 壓縮機溫度調節器啟動 14 型號資料未設定維修 P C 板上 15 MCU MCU 通訊錯誤 16 排氣溫度錯誤 17 電源異常偵測到開相或電壓異常 18 散熱槽過熱 19 偵測到氣體洩漏 20 4 向閥反向錯誤 21 壓釋放運轉 22 室外扇達錯誤 23 壓縮機驅動器短路保護 24 顯的位置偵測電路錯誤 LED 和 DIP 開關位於室外機組 P C 板的左下熄滅亮起閃爍 SW801 SW800 SW804 LED ON SW803 ON SW802 ON D800 D801 D802 D803 D804 D805 D800 D801 D802 D803 D804 D805 1 2 3 4 1 2 3 4 1 2 3 4 放觀看 LED CT ...

Page 34: ...於 0 7 mm 務必使新配管進冷凍劑管作 3 室外機組配管斷開或是配管洩漏氣體且配管未修理並重新填滿時可能有或空氣包括濕氣進配管 4 無法使冷凍劑回收裝置回收冷凍劑時配管內可能殘留量髒污的油或濕氣 5 市售烘乾機連接到現有的配管時可能已產銅綠繡 6 已回收冷凍劑後卸除現有的空調機時確認油與普通油是否明顯不同冷凍機油的顏為銅繡綠濕氣可能已與油混合且配管內部可能已繡有髒污的油量殘留物或臭味在冷凍油中可看到量閃亮的屬粉塵或其他碎屑 7 空調機的壓縮機曾掉落和更換過如果有看到髒污的油量殘留物閃亮的屬粉塵或其他碎屑或混合異物時將發故障 8 重複空調機的暫時安裝與卸除時如租貸等 9 如果現有空調機的冷凍機油類型以下油礦物油 Suniso Freol S MS 合成油烷基苯 HAB 冷凍機油酯類酯類 PVE 壓縮機的線圈絕緣...

Page 35: ... 於 3 HP 的室外機組我們的 R410A 型號 3 到 5 HP 排氣管為 15 9 mm t 將室外機組循環控制 PC 板上現有的配管開關轉開現有的配管出廠時關 t 開請參考下表務必設定下表中的內容以限制配管標準中的設備製冷循環壓現有的配管 SW 開關 3 HP SW802 的位元 3 t 開密封測試乾式抽真空冷凍劑填充氣體洩漏檢查試運轉現有的配管無法使使新配管若有排放殘留物判定有量殘留物清潔配管或使新配管由於配管壓縮須更改配管擴螺蝐加尺 1 擴螺蝐寬度 H mm 銅管外徑 6 4 9 5 12 7 15 9 19 0 適於 R410A 17 22 26 29 36 適於 R22 同上 24 27 同上 2 擴加尺 A mm 銅管外徑 6 4 9 5 12 7 15 9 19 0 適於 R410A 9 1 13 2...

Page 36: ...ATION 燈閃爍 5 秒種 1 秒閃爍 5 次 2 按住室內機組上的 RESET 按鈕 3 秒種來取消操作 3 聲嗶聲但 OPERATION 燈不閃爍設定 ON 定時器或 OFF 定時器時自動重新啟動操作不啟動遙控器 A B 選擇當兩個室內機安裝在同一個房間或相鄰的房間時如果操作一個室內機兩個室內機可能同時接收到遙控訊號並運行在此情況下可以通過將其中一個室內機和遙控器設定至 B 設定值從而對操作加以保護預設設定均為 A 設定值當室內機和遙控器設定值不相同時遙控器訊號將不被接收連接管道和電纜線時 A 設定值 B 設定值和 A 房間 B 房間之間是沒有關係的在 2 個空調器安裝得比較近的情況下對每個室內機分別使用遙控器遙控器 B 設定 1 按下室內機上的 RESET 重設按鈕來打開空調器 2 將遙控器對準室內機 3 用筆尖按住遙控器上的檢查 CHECK...

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Toshiba RAS-24N3ACV-1, Installation Manual

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