Toshiba Q9 Plus ASD Installation & Operation Manual Download Page 49

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Q9 Plus Bypass ASD/Bypass Box Installation and Operation Manual

Part Numbering Convention and System

Components

Figure 12. Q9 Plus

Bypass

ASD Part Numbering Convention.

Figure 13. Q9 Plus Bypass Box (only) Part Numbering Convention.

Note:

The Type 1 enclosed versions of the

Q9 Plus Bypass ASD/Q9 Plus Bypass Box

meet

or exceed the specification

UL 1995

, the

Standard for Heating and Cooling

Equipment

, and complies with the applicable requirements for installation in a

compartment handling conditioned air.

Summary of Contents for Q9 Plus ASD

Page 1: ...e being transmitted to you COPIES DOC TYPE DESCRIPTION STATUS REMARKS COMMENTS DOC REVIEW Market Johnson Inc 1652 Lakeshore Drive La Crosse WI 54603 Ph 608 784 5000 Fax 608 782 7873 TRANSMITTAL 1 HVAC Motors Product Data Reviewed Submittal 230513 001 1 cc File NOTES From Craig Namyst 5 17 2017 10 42 32 AM MJTransmittal rpt WTC Admin HVAC Lighting Bid Pkg 2 Transmittal No M J Job 2695 17 ...

Page 2: ...and compliance with the information given in the Contract Documents The Contractor is responsible for dimensions to be confirmed and correlated at the site for information that pertains solely to the fabrication process or to the means methods techniques sequences and procedures of construction and for coordination of the Work of all trades Corrections or comments made on this Shop Drawing submitt...

Page 3: ...e being transmitted to you COPIES DOC TYPE DESCRIPTION STATUS REMARKS COMMENTS DOC REVIEW Market Johnson Inc 1652 Lakeshore Drive La Crosse WI 54603 Ph 608 784 5000 Fax 608 782 7873 TRANSMITTAL 1 HVAC Motors Product Data For Approval Submittal 230513 001 1 cc File NOTES From Craig Namyst 5 16 2017 8 27 49 AM MJTransmittal rpt WTC Admin HVAC Lighting Bid Pkg 2 Transmittal No M J Job 2695 14 ...

Page 4: ...NO 17001 SECTION 23 05 13 PART 2 PRODUCTS 2 03 VARIABLE FREQUENCY DRIVE VFD The following information is included in the Submittal Attachments 1 Toshiba Q9 ASD Manual with highlighted dimensional weight and cable terminal specifications 2 Toshiba Q9 Power Unit Brochure 3 Toshiba S15 ASD Manual with highlighted dimensional weight and cable terminal specifications 4 Toshiba S15 ASD Brochure 5 Toshib...

Page 5: ...TM Q9 Plus Bypass ASD Bypass Box INSTALLATION OPERATION MANUAL June 2013 DN 68251 000 ...

Page 6: ...Document Number 68251 000 June 2013 Q9 Plus Bypass ASD Q9 Plus Bypass Box Installation Operation Manual TM ...

Page 7: ...ar Pump Technology allows the system to adapt seamlessly and easily to peak load demands while maintaining the same degree of high performance output and reliability across the entire load range all without any user intervention Time Based Alternation provides a more evenly spread machine wear pattern for all motors and pumps of the system This is accomplished by optimizing load sharing all of the...

Page 8: ...nt commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without ...

Page 9: ...used Read the manual completely before installing operating performing maintenance or disposing of this equipment Throughout this manual the term Q9 Plus Bypass ASD will be used to describe the Q9 Plus ASD and its accompanying bypass circuitry all within one enclosure The term Q9 Plus Bypass Box is used to describe the bypass box alone Because the two operate in the same manner they will be differ...

Page 10: ...ystem manuals please visit our website at www toshiba com ind TOSHIBA INTERNATIONAL CORPORATION Q9 Plus Bypass ASD Q9 Plus Bypass Box Please complete the Warranty Card supplied with your system and return it to Toshiba International Corporation by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the f...

Page 11: ...stem Integration Precautions 7 Personnel Protection 7 System Setup Requirements 8 Dynamic Braking Precaution 8 Operational and Maintenance Precautions 9 CE Compliance Requirements 11 Using RCD Protection 11 EMC Installation Guidelines 11 General EMC Guidelines for Consideration 11 EMC Compliant Installation Guidelines 12 Theory of Operation 13 Stage 1 Function 13 Stage 2 Function 13 Stage 3 Functi...

Page 12: ...1 Mounting the Bypass Box 22 Connecting the Bypass Box 23 Startup and Test 25 I O Monitoring and Control 26 I O Terminal Descriptions 27 Monitoring Control Interface 30 Typical Connection Diagram 31 Control Panel Features 35 Panel Item Descriptions 35 Part Numbering Convention and System Components 37 Enclosure Dimensions Weights 39 Cable Terminal Specifications 43 Current Voltage Specifications 4...

Page 13: ...ual they will be followed by important safety information that must be carefully followed The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided or if instructions are not followed precisely will result in serious injury to personnel or loss of life The word WARNING preceded by the safety alert symbol indicates that a potenti...

Page 14: ...provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or loss of life if safe procedures or methods are not followed as outlined in this manual Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowled...

Page 15: ...ort Center Inspections may be required after moving equipment Contact the TIC Customer Support Center to report discrepancies or for assistance if required Handling and Storage Use proper lifting techniques when moving the Q9 Plus Bypass ASD Q9 Plus Bypass Box including properly sizing up the load getting assistance and using a forklift if required Store in a well ventilated covered location and p...

Page 16: ...rating temperature range of the Q9 Plus Bypass ASD Q9 Plus Bypass Box is 14 to 104 F 10 to 40 C The installation location shall not be exposed to direct sunlight Avoid installation in areas where vibration heat humidity dust fibers metal particles explosive corrosive mists or gases or sources of electrical noise are present Allow proper clearance spaces for installation DO NOT obstruct the ventila...

Page 17: ...are turned off and isolated in accordance with established lock out tag out procedures before connecting the three phase power source wiring to the ASD input terminals and connect the ASD output terminals to a motor of the correct voltage and type for the application refer to the NEC Article 300 Wiring Methods and Article 310 Conductors for General Wiring Size the branch circuit conductors in acco...

Page 18: ...son installing the Q9 Plus Bypass ASD Q9 Plus Bypass Box or the electrical maintenance personnel to setup the Emergency Off braking system of the Q9 Plus Bypass ASD Q9 Plus Bypass Box The function of the Emergency Off braking function is to remove output power from the drive in the event of an emergency A supplemental braking system may also be engaged in the event of an emergency For further info...

Page 19: ...stomer Support Center for options availability and for application specific system integration information if required Personnel Protection Installation operation and maintenance shall be performed by Qualified Personnel Only A thorough understanding of the Q9 Plus Bypass ASD Q9 Plus Bypass Box will be required before the installation operation or maintenance of the Q9 Plus Bypass ASD Q9 Plus Bypa...

Page 20: ...he overall system that may allow for the Q9 Plus Bypass ASD Q9 Plus Bypass Box to start the motor without warning Warning signs to this effect must be clearly posted at or near the equipment installation If a secondary magnetic contactor MC is used between the ASD and the load it should be interlocked to halt the ASD before the secondary contact opens If the output contactor is used for bypass ope...

Page 21: ...mum time indicated on the enclosure mounted label and ensure that the Charge Indicator LED has turned off once the ASD power has been turned off before coming into contact with any circuits DO NOT attempt to disassemble modify or repair the system Contact the TIC Customer Support Center for repair information DO NOT place any objects inside of the Q9 Plus Bypass ASD Q9 Plus Bypass Box If the syste...

Page 22: ...ass Box is designed to operate NEMA B motors Consult with the TIC Customer Support Center before using the Q9 Plus Bypass ASD Q9 Plus Bypass Box for special applications such as with an explosion proof motor or applications with a piston load DO NOT install operate perform maintenance or dispose of this equipment until you have read and understood all of the product warnings and user directions Fa...

Page 23: ...supply side of this Electronic Equipment Otherwise another protective measure shall be applied Other measures include separation of the Electronic Equipment from the environment by double or reinforced insulation and isolation of the Electronic Equipment and supply side by a transformer EMC Installation Guidelines All systems placed on the European market are required to comply with the European C...

Page 24: ...g must be screened using P N RS 367 347 or a similar component 4 Grounding The mains input ground shall be connected at the ground terminal provided on the filter The filter and motor shall be grounded at the ground terminals provided in the ASD 5 Screening The mains input screen is to be connected to the metallic back plane at the filter remove any finish coating as required The screen over the f...

Page 25: ...LS switch is open enclosure door is closed the system is enabled for normal operation If the LS switch is closed enclosure door is open the Motor Circuit Protector MCP is opened via the Shunt Trip function see Motor Protection on pg 17 and the three phase input voltage to the system is terminated The LS switch may be connected to an ancillary circuit that can perform a system shutdown in the event...

Page 26: ...T1 contacts The 120 VAC is switched via the OUT1 contacts while operating in the INV mode or switched via the K3 contacts while operating in the Bypass mode Note OUT1 contacts are labeled DSA and DSB on the Terminal Board Stage 4 Function In the INV mode the OUT1 closure set to Damper Command occurs upon receiving a Run command and allows power to be applied to the damper motor Once the damper mou...

Page 27: ...s Box Installation and Operation Manual 15 Figure 1 Simplified Depiction Ladder Logic of the Q9 Plus Bypass ASD Bypass Operation See the section titled Theory of Operation on pg 13 for a description of the simplified depiction ...

Page 28: ...Motor Circuit Protector shown on pg 18 and the Overload Circuit Protector shown on pg 19 both shown schematically in Figure 7 on pg 31 ASD Protection The Q9 Plus Bypass ASD Q9 Plus Bypass Box is designed and manufactured to accommodate a wide range of voltage and current requirements typeforms Each typeform is designed to operate at 100 output continuously and can operate at 110 for up to 60 secon...

Page 29: ...ttings are application specific and should be set and or adjusted by Qualified Personnel ONLY The MCP that is used on the L1 L2 and L3 input power lines has a Shunt Trip feature that may be used to further enhance the system protection function of the Q9 Plus Bypass ASD Q9 Plus Bypass Box The Shunt Trip feature may be connected such that the L1 L2 and L3 MCP may be opened by a state change of the ...

Page 30: ...p or down until the desired result is achieved When using a Design E motor the setting for the instantaneous trip circuit breaker shall not be more than 1100 of the full load input current The maximum setting for a motor other than Design E shall be 800 of the input current This is done to ensure that the protection does not activate while starting the motor but is able to provide adequate protect...

Page 31: ... above the maximum level of the application s normal operating requirements A motor starter is recommended for larger motors Overload settings are application specific and should be set and or adjusted by Qualified Personnel ONLY see Qualified Personnel on pg 2 Figure 4 Motor OCP Adjustment and OCP Contactor The Normally Open NO and Normally Closed NC contacts remain in their normal states during ...

Page 32: ...rocess controllers Signal isolation may be required to prevent controller and or ASD malfunctions The Q9 Plus Bypass ASD Q9 Plus Bypass Box option the ASD ISO 1 provides isolation of the Control Board output circuit from the AM FM output and from the I input for further information on the ASD ISO 1 option contact the TIC Customer Support Center or contact the manufacturer of the process controller...

Page 33: ...NEC the Occupational Safety and Health Administration requirements and any other local and regional industry codes and standards Mounting the Q9 Plus Bypass ASD The ambient operating temperature rating for the Q9 Plus Bypass ASD Q9 Plus Bypass Box is from 14 to 104 F 10 to 40 C The process of converting AC to DC and then back to AC produces heat During normal ASD operation up to 5 of the input ene...

Page 34: ... listed in Cable Terminal Specifications on pg 43 Note In the event that the motor rotates in the wrong direction when powered up reverse any two of the three leads connected to the motor If conductors smaller than the recommended sizes are used in parallel for the input or output power each branch of the parallel set shall have its own conduit and not share its conduit with other parallel sets i ...

Page 35: ...into the female connector of the Q9 Plus ASD 7 Secure the Interface Board using the Torx screw at the upper right corner of the Terminal Board Note The Torx screw at the upper right side of the Interface Board does not require much torque to secure the Interface Board into the 9 Series ASD Once the Torx screw begins to resist turning less than of a turn is required to tighten securely 8 Connect on...

Page 36: ...lus Bypass ASD Bypass Box Installation and Operation Manual Figure 5 Q9 Plus ASD to Q9 Plus Bypass Box Typical Connection Diagram Note The connection diagram of this figure applies to the C and E system types ...

Page 37: ...o the three phase input power T1 T2 and T3 are connected to the motor The three phase input voltage is within the ASD setup tolerances There are no shorts and all grounds are secured With the previous checks confirmed ensure that the direction of the motor rotation in the Bypass mode and in the ASD driven mode is consistent Ensure that all personnel are clear of the motor and the motor driven equi...

Page 38: ...eration DRA DRB Damper Input Damper Response The DRA to DRB connection is accomplished via limit switches at the opened damper and is required for normal system operation DSA DSB OUT1 Switched Output Damper Command Multifunctional programmable dry contact that is used to open close the 120 VAC damper motor power circuit when the motor is ASD driven OUT2 A B Acc Dec Complete Multifunctional program...

Page 39: ...al Sink mode The function of this input as Fire Speed is to run the motor at the Preset Speed 1 setting for the duration of the activation and is typically initiated by a fire smoke sensing device This input terminal may be programmed to any of the discrete terminal functions that are listed in the Q9 Plus ASD Installation Operation Manual S2 The default setting for this terminal is Preset Speed 2...

Page 40: ...FLB and FLC contacts are rated at 2A 120 VAC and 2A 30 VDC RR The default function assigned to this terminal is the Frequency Mode 1 setting The RR terminal accepts a 0 10 VDC input signal that is used to control the function assigned to this terminal This input terminal may be programmed to control the speed or torque of the motor via an amplitude setting or regulate by setting a limit The gain a...

Page 41: ... output selection is performed at F681 This output terminal may be programmed to provide an output that is a function of any of the functions listed in the Q9 Plus ASD Installation Operation Manual P24 24 VDC 200 mA power supply for customer use PP The function of output PP is to provide a 10 VDC 10 mADC output that may be divided using a potentiometer The tapped voltage is applied to the RR input...

Page 42: ...output signals that may be used to control ancillary devices close open a contact annunciate or monitor system variables Connect the available input and output monitoring control lines of the Q9 Plus Bypass ASD Q9 Plus Bypass Box in accordance with the type of system being used as shown in Figure 8 on pg 32 Figure 9 on pg 33 or Figure 10 on pg 34 Note See the Q9 Plus ASD Installation Operation Man...

Page 43: ... PO PA CN7 1M Fuse MCP Fuse Fuse 115VAC DC REACTOR ASD PCB12 CPT G CN2A CN1A CN7A 3 2 5 4 1 7 3 1 2 5 4 6 7 6 5 3 4 2 1 5 4 2 1 3 CN1 CN2 PCB11 Q9 Terminal Board Extender Box Control Board S LS 16 DSB CC TB5 TB6 TB4 TB3 CC FP CC V CC I CC AM 22 25 TB2 24 23 19 21 20 18 17 F P24 FM RR RES S2 R S1 S3 S4 3 CC 10 13 14 15 11 12 7 8 9 5 6 4 FLC OUT2A DSA OUT2B FLA FLB CIB DRB DRA RX CIA PP TB1 2 1 CC S...

Page 44: ...H4 4FU H1 H3 115VAC 6FU 16 JPDS2 DSB CC TB5 SW1 AM 4 20 mA SW2 FM TB6 TB4 TB3 CC FP CC V CC I CC AM 22 25 TB2 24 23 JP1 19 21 20 18 17 F P24 FM RR RES S2 R S1 S3 S4 3 CC 10 JPDS1 13 14 15 11 12 7 8 9 5 6 4 FLC OUT2A DSA OUT2B FLA FLB CIB DRB DRA RX CIA PP TB1 2 1 5 3 4 6 7 CC ST LEGEND G BL BK RD LS MCP ASD DAMPER SEND ADJUSTABLE SPEED DRIVE MTR CIRCUIT PROTECTOR DAMPER RESPONSE CUSTOMER INTERLOCK...

Page 45: ... JPDS2 DSB CC TB5 SW1 AM 4 20 mA SW2 FM TB6 TB4 TB3 CC FP CC V CC I CC AM 22 25 TB2 24 23 JP1 19 21 20 18 17 F P24 FM RR RES S2 R S1 S3 S4 3 CC 10 JPDS1 13 14 15 11 12 7 8 9 5 6 4 FLC OUT2A DSA OUT2B FLA FLB CIB DRB DRA RX CIA PP TB1 2 1 5 3 4 3 5 4 8 6 7 7 6 7 CC ST 5 9 K3 K2 6 12 11 K2 K2 10 2 LED4 K3 LED3 13 13 14 LEGEND OUT1 K4 Factory Installed Jumpers Contactors MCP Reactances Optional RD R3...

Page 46: ...34 Q9 Plus Bypass ASD Bypass Box Installation and Operation Manual Figure 10 Q9 Plus Bypass ASD Bypass Box IE Typical Connection Diagram Three Contactor Bypass ...

Page 47: ...d E Configuration Panels Panel Item Descriptions 1 Control Power LED LED 5 ON when the control circuit power is applied 2 System Interlock LED LED 4 ON when the following conditions are met Control Power is applied Door switch LS is open Protective Overload contactor OL is closed Customer Interface contact CI is closed and The damper is fully open DRA connected to DRB The Inverter and Bypass opera...

Page 48: ...iving a Damper Response signal DRA DRB the 3M contactor closes to allow for normal Bypass Mode operation 5 Inverter Mode Switch With the System Interlock LED criteria being met item 2 the Inverter Mode switch is used to select Inverter Mode Bypass Mode or Off 6 Inverter Test Mode Switch With the CPT input power applied and the door closed the Inverter Test Mode switch when on closes the 1M contact...

Page 49: ...umbering Convention Figure 13 Q9 Plus Bypass Box only Part Numbering Convention Note The Type 1 enclosed versions of the Q9 Plus Bypass ASD Q9 Plus Bypass Box meet or exceed the specification UL 1995 the Standard for Heating and Cooling Equipment and complies with the applicable requirements for installation in a compartment handling conditioned air ...

Page 50: ...38 Q9 Plus Bypass ASD Bypass Box Installation and Operation Manual Figure 14 Typical Q9 Plus ASD Q9 Plus Bypass Box Components Note Size 1 shown ...

Page 51: ...ation Manual 39 Enclosure Dimensions Weights Table 2 Q9 Plus Bypass ASD Series Enclosure Size 1 inches mm Model Number Shipping Weight Approx Lbs kg Q9 2015 95 43 1 Q9 2025 Q9 2035 Q9 2055 Q9 2080 Q9 4015 Q9 4025 Q9 4035 Q9 4055 Q9 4080 Q9 4110 Q9 4160 ...

Page 52: ... Bypass Box Installation and Operation Manual Table 3 Q9 Plus Bypass ASD Series Enclosure Size 2 inches mm Model Number Shipping Weight Approx Lbs kg Q9 2110 180 81 5 Q9 2160 Q9 2220 Q9 2270 Q9 4220 Q9 4270 Q9 4330 Q9 4400 ...

Page 53: ...rt number suffix E A C or E i e EA EC or EE Note Part number suffix R 3 5 or D i e R3 R5 or RD See Figure 12 on pg 37 for more on the part numbering convention Model Number Q9 Dimension A Dimension B 2330 E 54 4 1382 53 13 1350 2330 E R 59 75 1518 58 5 1486 2400 E 2400 E R 64 88 1648 63 63 1616 4500 E 59 75 1518 58 5 1486 4500 E R 4600 E 4600 E R 4750 E 63 0 1600 61 75 1569 4750 E R 68 0 1727 66 7...

Page 54: ...3 4 14 105 4 55 116 BYP2 100 EXRX 37 10 942 35 12 892 36 23 920 BYP2 125 EX 32 10 815 30 12 765 31 23 793 12 50 318 4 41 112 4 62 117 5 30 135 BYP2 125 EXRX 37 10 942 35 12 892 36 23 920 BYP4 070 EX 32 10 815 30 12 765 31 23 793 9 38 238 4 58 116 4 48 114 BYP4 070 EXRX BYP4 080 EX BYP4 080 EXRX BYP4 100 EX 12 50 318 4 41 112 6 89 175 BYP4 100 EXRX 37 10 942 35 12 892 36 23 920 BYP4 125 EX 32 10 81...

Page 55: ...regional industry codes and standards Note Use only 75 C copper wire cable for motor and power connections Table 6 Q9 Plus Bypass ASD Q9 Plus Bypass Box 230 and 460 Volt Drive Cable Terminal Specifications Model No MCP Rating Amps Typical Wire Cable Size Lug Size Wire Capacity AWG kcmil Input Output Power TB1 TB2 TB6 ASD Input Output OL Relay Output CircuitBreaker Input Q9 2015 7 14 18 2 core shie...

Page 56: ...0 6 300 BYP4 070 75 4 4 1 0 10 1 0 14 1 0 BYP4 080 150 3 8 3 0 BYP4 100 1 2 300 6 3 0 BYP4 125 250 1 0 4 4 0 BYP4 160 3 0 6 300 Table 6 Q9 Plus Bypass ASD Q9 Plus Bypass Box 230 and 460 Volt Drive Cable Terminal Specifications Model No MCP Rating Amps Typical Wire Cable Size Lug Size Wire Capacity AWG kcmil Input Output Power TB1 TB2 TB6 ASD Input Output OL Relay Output CircuitBreaker Input ...

Page 57: ...1 A Q9 2055 5 0 17 5 A 19 3 A Q9 2080 7 5 25 3 A 27 8 A Q9 2110 10 32 2 A 35 4 A Q9 2160 15 48 3 A 53 1 A Q9 2220 20 62 1 A 68 3 A Q9 2270 25 78 2 A 86 0 A Q9 2330 30 92 0 A 101 2 A Q9 2400 40 120 0 A 132 0 A BYP2 100 Q9 2330 30 92 0 A 101 2 A BYP2 125 Q9 2400 40 120 0 A 132 0 A Q9 4015 N A 1 0 380 480 VAC 10 Input Voltage Level Max 2 1 A 2 3 A Q9 4025 2 0 3 4 A 3 7 A Q9 4035 3 0 4 8 A 5 3 A Q9 40...

Page 58: ...0 Q9 4500 50 65 0 A 71 5 A BYP4 080 Q9 4600 60 77 0 A 84 7 A BYP4 100 Q9 4750 75 96 0 A 105 6 A BYP4 125 Q9 410K 100 124 0 A 136 4 A BYP4 160 Q9 412K 125 156 0 A 171 6 A Table 7 230 and 460 Volt NEMA Type 1 Chassis Standard Ratings Model No Use With ASD Model VT130 HP Input Voltage 3 Ph 50 60 2 Hz Output Voltage 3 Ph Variable Frequency Output Current 100 Continuous Overload Current 110 for 60 Secs...

Page 59: ...tomer Support Center 2 D Damper Command 14 Damper Feedback 14 Damper Feedback DRA B circuit 14 Damper Response 14 26 Default Terminal Setting 26 Discrete Input 26 Disposal 3 DRA 26 DRA to DRB 20 DRA DRB 28 DRA to DRB 14 DSA and DSB 14 DSA DSB 14 28 Dynamic Braking 8 Dynamic Braking Precaution 8 E Enclosure Components 38 Enclosure Dimensions Weight 39 Enclosure Size 1 39 Enclosure Size 2 40 Enclosu...

Page 60: ...6 29 Q Q9 Plus Bypass ASD Q9 Plus Bypass Box Connection Diagram 31 Q9 Plus Bypass ASD Q9 Plus Bypass Box A 32 Q9 Plus Bypass ASD Q9 Plus Bypass Box C 33 Q9 Plus Bypass ASD Q9 Plus Bypass Box E 34 Q9 Plus Bypass Box Enclosure 38 Qualified Personnel 2 R R 26 27 RES 26 27 Reverse and Forward functions 14 RR 26 28 RX 26 28 S S1 26 27 S2 26 27 S3 26 27 S4 26 27 S4 to CC 20 Shipping Weight 39 41 42 Shun...

Page 61: ...Q9 PLUS ASD LOW VOLTAGE DRIVE ...

Page 62: ...otect the user s drive equipment and system from common anomalies Protective features include f f Start Stop Points determine when to start and stop the fan or pump based on user set values and system feedback on air or water levels These points work with a delay timer to ensure that frequent fluctuations in the system feedback do not unnecessarily start and stop the ASD f f A Sleep Timer shuts of...

Page 63: ... Operating Balances Flow Rates for Each Operating Fan Under All Conditions Maintains Same Load for All Operating Fans COMMUNICATION OPTIONS The Q9 Plus supports many common communication protocols used in the HVAC industry These include INTEGRATED ENCLOSURE BYPASS UNIT OPTIONS Toshiba allows users to build your own drive by includ ing several popular options as standard choices for custom packages...

Page 64: ...olated Input One 0 To 10 VDC Input One 10 VDC Input Discrete Output Contacts Three Programmable To 83 Functions Two Form A Contacts One Form C Contact Analog Outputs Two One Programmable 4 to 20 mA or 0 to 10 VDC One 4 to 20 mA Output Communication Port Half Full Duplex RS485 Integrated Protocols BACnet Modbus Toshiba TSB Power Terminals Input L1 L2 L3 Output T1 T2 T3 DCL PO PA DBR PA PB DC BUS PA...

Page 65: ...S15 ASD LOW VOLTAGE DRIVE ...

Page 66: ...ing and can also be configured for use in temperatures above 122 F 50 C with a de rate f f Superior Control allows the user ultimate application flexibility Toshiba s advanced vector control algorithm offers speed regulation of 0 1 sensor less Energy saving user selectable V Hz patterns make the S15 a smart choice for any application f f Heavy Duty Performance separates the S15 from the competitio...

Page 67: ...n electronic file Parameter groups and trending data can be easily converted into spreadsheets or graphs for field and validation reports COMMUNICATION OPTIONS The S15 drive offers a wide array of easily installed option boards These boards allow the user to communicate with a wide variety of systems Options include OTHER SPECIAL FEATURES Safe Torque Off STO Compliant Premium Model Ten Year Long L...

Page 68: ...3 Discrete Output Terminals Programmable to 150 Functions 1 Form A Contact 1 Form C Contact 1 Open Collector Output Analog Input 3 Programmable One 4 to 20 mA Input One 0 to 10 VDC Input One 10 VDC Input Analog Output 1 Programmable 4 to 20 mA or 0 to 10 VDC Communication Ports RS485 Port TSB or MODBUS RTU Protocol ELECTRONIC OPERATOR INTERFACE EOI Display 4x20 Graphical Full English LCD Back Lit ...

Page 69: ...parameters and data Specifications Before making a service call Inspection and maintenance Warranty Disposal of the inverter NOTICE 1 Make sure that this instruction manual is delivered to the end user of the inverter unit 2 Read this manual before installing or operating the inverter unit and store it in a safe place for reference Instruction Manual Detailed manual 3 phase 240V class 0 4 to 15kW ...

Page 70: ...to injury 1 to people or that these errors may cause damage to physical property 2 1 Such things as injury burns or shock that will not require hospitalization or long periods of outpatient treatment 2 Physical property damage refers to wide ranging damage to assets and materials Meanings of symbols Marking Meaning of marking Indicates prohibition Don t do it What is prohibited will be described i...

Page 71: ...ree phase output and cannot drive a single phase motor Handling Warning Reference section Disassembly prohibited Never disassemble modify or repair This can result in electric shock fire and injury Call your Toshiba distributor for repairs 2 Prohibited Never remove the terminal block cover when power is on The unit contains many high voltage parts and contact with them will result in electric shoc...

Page 72: ...r the environmental conditions prescribed in the instruction manual Operations under any other conditions may result in malfunction Mount the inverter on a metal plate The rear panel gets very hot Do not install in an inflammable object this can result in fire Do not operate with the terminal block cover removed This can result in electric shock Failure to do so can lead to risk of electric shock ...

Page 73: ...se unexpected result as VIA terminal is ON status 2 2 2 2 2 2 2 2 Mandatory action Electrical construction work must be done by a qualified expert Connection of input power by someone who does not have that expert knowledge may result in fire or electric shock Connect output terminals motor side correctly If the phase sequence is incorrect the motor will operate in reverse and that may result in i...

Page 74: ... the motor against accidents when the motor unexpectedly restarts 1 3 2 3 3 3 Mandatory action Turn the input power on only after attaching the terminal block cover When enclosed inside a cabinet and used with the terminal block cover removed always close the cabinet doors first and then turn the power on If the power is turned on with the terminal block cover or cabinet doors open may result in e...

Page 75: ...l f731 If these are not properly set the inverter can not be stopped immediately in breaking communication and this could result in injury and accidents An emergency stop device and the interlock that fit with system specifications must be installed If these are not properly installed the inverter can not be stopped immediately and this could result in injury and accidents 6 38 1 6 38 1 When seque...

Page 76: ...ses resulting in injury Persons who specialize in the processing of waste and known as industrial waste product collectors and transporters or industrial waste disposal persons Please observe any applicable law regulation rule or ordinance for industrial waste disposal 16 Attach caution labels Shown here are examples of caution labels to prevent in advance accidents in relation to inverters motors...

Page 77: ...seful in searching for a parameter or changing a parameter setting D 7 4 4 Checking the region settings selection D 13 4 5 EASY key function D 14 5 Main parameters E 1 5 1 Meter setting and adjustment E 1 5 2 Setting acceleration deceleration time E 4 5 3 Maximum frequency E 5 5 4 Upper limit and lower limit frequencies E 6 5 5 Base frequency E 7 5 6 Setting the electronic thermal E 8 5 7 Preset s...

Page 78: ...75 6 23 Acceleration deceleration suspend function Dwell function F 76 6 24 PID control F 78 6 25 Setting motor constants F 85 6 26 Torque limit F 91 6 27 Acceleration deceleration time 2 and 3 F 96 6 28 Shock monitoring function F 100 6 29 Protection functions F 101 6 30 Forced fire speed control function F 115 6 31 Override F 116 6 32 Analog input terminal function selection F 119 6 33 Adjustmen...

Page 79: ... parameters K 5 11 4 Default settings by inverter rating K 28 11 5 Default settings by setup menu K 29 11 6 Input Terminal Function K 30 11 7 Output Terminal Function K 34 11 8 Application easy setting K 38 11 9 Unchangeable parameters in running K 39 12 Specifications L 1 12 1 Models and their standard specifications L 1 12 2 Outside dimensions and mass L 4 13 Before making a service call Trip in...

Page 80: ...E6581611 iv 15 Warranty O 1 16 Disposal of the inverter P 1 ...

Page 81: ...ing used If the inverter being used does not conform to those specifications not only will the three phase induction motor not rotate correctly but it may also cause serious accidents through overheating and fire Rated output current Power supply Rated input current Inverter Type Inverter rated output capacity Model Power supply Motor capacity Inverter main unit Carton box Name plate Danger label ...

Page 82: ...s been removed Ensure proper earth connection WARNING Risk of injury electric shock or fire Read the instruction manual Ensure proper earth connection Do not open the cover while power is applied or for 15 minutes after power has been removed WARNUNG Risk of injury electric shock or fire Read the instruction manual Ensure proper earth connection Do not open the cover while power is applied or for ...

Page 83: ...cuit wiring Bottom view Side view Charge lamp Indicates there is a high voltage still in the inverter Do not open the terminal block cover when this lamp is lit because it is dangerous Cover This is the body and terminal block cover Always close this cover before operation to avoid accidentally touching the terminal block The serial number is recorded on the back side Door lock Slide the door lock...

Page 84: ...LED on the operation panel uses the following symbols to indicate parameters and operations LED display numbers 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 LED display letters Aa Bb C c Dd Ee Ff Gg H h I i Jj Kk Ll a b c w d e f g h k i j l Mm Nn O o Pp Qq Rr Ss Tt Uu Vv Ww Xx Yy Zz m n o x p q r s t u v y Insert a small screw driver and slide the door lock to upside for unlock Slide it to downside fo...

Page 85: ...er During the terminal block operation pressing this key twice for emergency stop During trip pressing this key twice for reset STOP key PRG lamp When lit the inverter is in parameter setting mode When blinking the inverter is in auh Lit when a frequency is not output with the ON run command This lamp blinks when operation starts RUN lamp lamp Displayed numbers are in Center of the setting dial Pr...

Page 86: ... be sure to replace the terminal cover Use the following procedure to open the terminal cover and pull the power terminal block Inverter type Procedure Reference number In the beginning remove the outside terminal block cover 1 VFS15 2004PM W to 2007PM W VFS15S 2002PL W to 2007PL W Next remove the inside terminal block cover 2 In the beginning remove the outside terminal block cover 3 VFS15 2015PM...

Page 87: ...r wiring is complete be sure to restore the terminal cover to its original position 1 2 3 4 Insert a screwdriver or other thin object into the hole indicated with the mark Press in on the screwdriver While pressing on the screwdriver rotate the terminal cover downward to remove it Pull the terminal cover up at an angle ...

Page 88: ...2PL W to 2007PL W After wiring is complete be sure to restore the terminal cover to its original position 1 2 3 The finger is put on to the tab part of the terminal block cover While pressing on the screwdriver rotate the terminal cover downward to remove it Pull the terminal cover up at an angle ...

Page 89: ... VFS15 4004PL W to 4037PL W After wiring is complete be sure to restore the terminal cover to its original position 1 2 3 Insert a screwdriver or other thin object into the hole indicated with the mark Press in on the screwdriver While pressing on the screwdriver sidles the terminal cover downward to remove it ...

Page 90: ...ving the inside terminal block cover VFS15 2015PM W to 2037PM W VFS15S 2015PL W 2022PL W VFS15 4004PL W to 4015PL W After wiring is complete be sure to restore the terminal cover to its original position 1 2 3 The finger is put on to the tab part of the terminal block cover While pressing on the screwdriver rotate the terminal cover downward to remove it Pull the terminal cover up at an angle ...

Page 91: ...N STAT US PRG MON STO P Hz 5 Removing the inside terminal block cover VFS15 4022PL W 4037PL W After wiring is complete be sure to restore the terminal cover to its original position 1 2 3 The finger is put on to the tab part of the terminal block cover While pressing on the screwdriver rotate the terminal cover downward to remove it Pull the terminal cover up at an angle ...

Page 92: ...o its original position 1 2 3 Insert a screwdriver or other thin object into the hole indicated with the mark Press in on the screwdriver While pressing on the screwdriver slide the terminal cover downward to remove it EASY RFS S1 S2 MODE RUN RUN STATUS PRG MON STOP Hz EASY RFS S1 S2 MODE RUN RUN STATUS PRG MON STOP Hz EASY RFS S1 S2 MODE RUN RUN STATUS PRG MON STOP Hz ...

Page 93: ...r minus screwdriver to loose or tighten screws Screw size Tightening torque M3 5 screw 1 0 N m 8 9 lb in M4 screw 1 4 N m 12 4 lb in M5 screw 2 4 N m 20 8 lb in M6 screw 4 5 N m 40 0 lb in M4 screw grounding terminal 1 4 N m 12 4 lb in M5 screw grounding terminal 2 8 N m 24 8 lb in Refer to section 2 3 1 for details about terminal functions VFS15 2004PM W to 2007PM W Note1 Bend the clips on the wi...

Page 94: ...rew Grounding terminal M5 screw M4 screw Shorting bar For EMC plate Grounding terminal M5 screw VFS15 2015PM W 2022PM W VFS15 2037PM W Note1 Bend the clips on the wiring port of the terminal cover to connect the PB PO PA and PC terminals Note2 Be careful to insert all wires into the cage of terminal block ...

Page 95: ... screw Shorting bar Grounding capacitor switch For EMC plate Grounding terminal M5 screw Grounding terminal M4 screw Grounding terminal M4 screw VFS15S 2002PL W to 2007PL W VFS15S 2015PL W 2022PL W Note1 Bend the clips on the wiring port of the terminal cover to connect the PB PO PA and PC terminals Note2 Be careful to insert all wires into the cage of terminal block ...

Page 96: ... screw Shorting bar For EMC plate Grounding capacitor switch Grounding terminal M5 screw VFS15 4004PL W to 4015PL W VFS15 4022PL W 4037PL W Note1 Bend the clips on the wiring port of the terminal cover to connect the PB PO PA and PC terminals Note2 Be careful to insert all wires into the cage of terminal block ...

Page 97: ...al M5 screw Shorting bar M6 screw For EMC plate Grounding terminal M5 screw Grounding terminal M5 screw VFS15 2055PM W 2075PM W VFS15 4055PL W 4075PL W VFS15 2110PM W 2150PM W Note1 Bend the clips on the wiring port of the terminal cover to connect the PB PO PA and PC terminals Note2 Be careful to insert all wires into the cage of terminal block ...

Page 98: ...plate M5 screw Grounding terminal M5 screw Grounding terminal M5 screw VFS15 4110PL W 4150PL W Note1 Bend the clips on the wiring port of the terminal cover to connect the PB PO PA and PC terminals Note2 Be careful to insert all wires into the cage of terminal block ...

Page 99: ...careful as reducing the load means non conformity with the EMC standard on the inverter itself Always do switching with the power off Pressing this switches the grounding capacitor s capacity from small to large Default setting Pulling this switches the grounding capacitor s capacity from large to small This reduces the leakage current When this inverter is connected to the IT system insulated gro...

Page 100: ...I 0 34 6TQ DN00306 0 5 20 AI 0 5 6WH DN00506 0 75 18 AI 0 75 6GY DN00706 1 18 AI 1 6RD DN01006 1 5 16 AI 1 5 8BK DN01508 2 X 0 5 AI TWIN2 X 0 5 8WH DTE00508 2 X0 75 AI TWIN2 X 0 75 8GY DTE00708 1 Crimping pliers CRIMPFOX ZA3 PHOENIX CONTACT CT1 Dinkle International Ltd 2 These ferrules enable practical crimping of two wires in a ferrule RS485 connector Stripping length 6 mm Screwdriver Small sized...

Page 101: ...If this happens operate with the output decreased from rated load To carry out low speed operation continuously at the rated torque we recommend to use a inverter rated motor or a forced cooled motor designed for use with an inverter When operating in conjunction with an inverter rated motor you must change the inverter s motor overload protection level to VF motor use Adjusting the overload prote...

Page 102: ... high backlash When using the inverter in the above combination use the S pattern acceleration deceleration function or when vector control is selected adjust the load inertia moment ratio or switch to V f control mode Combined with loads that have sharp fluctuations in rotation such as piston movements In this case adjust the load inertia moment ratio during vector control or switch to V f contro...

Page 103: ...l RY RC In some situations such as with elevators turning the brake on and off with a low speed signal may be appropriate Be sure to contact us before designing your system Measures to protect motors against surge voltages In a system in which a 500V class inverter is used to control the operation of a motor very high surge voltages may be produced When applied to the motor coils repeatedly for a ...

Page 104: ...ple will raise the output peak current making it easier to set off the overcurrent trip Power factor correction capacitor Power factor correction capacitors cannot be installed on the output side of the inverter When a motor is run that has a power factor correction capacitor attached to it remove the capacitors This can cause inverter malfunction and capacitor destruction Remove the power factor ...

Page 105: ...l a circuit interrupting fuse behind MCCB2 to MCCBn 1 If power supply distortion is not negligible If the power supply distortion is not negligible because the inverter shares a power distribution line with other systems causing distorted waves such as systems with thyristors or large capacity inverters install an input AC reactor to improve the input power factor to reduce higher harmonics or to ...

Page 106: ... Leakage current may flow not just through the inverter system but also through ground wires to other systems Leakage current will cause earth leakage breakers leakage current relays ground relays fire alarms and sensors to operate improperly and it will cause superimposed noise on the TV screen or display of incorrect current detection with the CT Power supply ELCB Inverter Inverter M M ELCB Leak...

Page 107: ...ermal is done using parameter 2 Reduce the inverter s PWM carrier frequency However that will increase the motor s magnetic noise The setting of PWM carrier frequency is done with the parameter Refer to section 6 18 3 This can be improved by installing 0 1μ to 0 5μF 1000V film capacitor to the input output terminals of each phase in the thermal relay 2 CT and ammeter If a CT and ammeter are connec...

Page 108: ...nflammable substances near the inverter If an accident occurs in which flame is emitted this could lead to fire Do not install in any location where the inverter could come into contact with water or other fluids This can result in electric shock or fire Mandatory action Operate under the environmental conditions prescribed in the instruction manual Operations under any other conditions may result...

Page 109: ...easurement position Measurement position 5cm Position for measuring ambient temperature Note The inverter is a heat emitting body Make sure proper space and ventilation is provided when installing in the cabinet Do not install in any location that is subject to large amounts of vibration Note If the inverter is installed in a location that is subject to vibration anti vibration measures are requir...

Page 110: ...is necessary to hold motor shaft install a mechanical brake The brake on the inverter will not function as a mechanical hold and if used for that purpose injury may result 1 Normal installation Select an indoor location with good ventilation and then install it upright on a flat metal plate When installing multiple inverters leave at least 3 cm of space between each inverter and install them align...

Page 111: ... power requirement W Note 2 35 40 0 20 0 23 0 70 0 80 6 45 6 50 0 26 0 28 0 91 0 99 6 81 92 0 46 0 52 1 61 1 85 10 94 9 104 0 54 0 59 1 90 2 07 10 139 154 0 79 0 87 2 77 3 08 11 256 283 1 45 1 61 5 12 5 66 22 305 367 1 73 2 08 6 10 7 34 22 475 538 2 70 3 05 9 50 10 76 31 Three phase 240V class VFS15 2004PM W 2007PM W 2015PM W 2022PM W 2037PM W 2055PM W 2075PM W 2110PM W 2150PM W 557 628 3 16 3 56 ...

Page 112: ...ace them in the same conduit do not run them parallel and do not bundle them Provide shielding and twisted wire for control circuit wiring Separate the input power and output motor wires of the main circuit Do not place them in the same conduit do not run them parallel and do not bundle them Ground the inverter grounding terminals Install surge suppressor on any magnetic contactor and relay coils ...

Page 113: ...erters side by side remove the protective label on the top of the inverter When using the inverter in locations with temperatures above 40 C use the inverter with the output current reduced Ensure a space of at least 20 centimeters on the top and bottom of the inverters Install an air deflecting plate so that the heat rising up from the inverter on the bottom does not affect the inverter on the to...

Page 114: ...ower on only after attaching the terminal block cover If the power is turned on without the terminal block cover attached this can result in electric shock or other injury Electrical construction work must be done by a qualified expert Connection of input power by someone who does not have that expert knowledge may result in fire or electric shock Connect output terminals motor side correctly If t...

Page 115: ...ecking the cause of the malfunction or the trip use the trip holding retention selection parameter In addition please use an optional control power supply backup unit when only control power supply operates even if the main circuit is shut off due to trouble or tripping Wiring Because the space between the main circuit terminals is small use sleeved crimp style terminals for the connections Connec...

Page 116: ...ower side Touching the terminals and wires before that time could result in electric shock Do not shut down the external power supply on ahead when VIA terminal is used as logic input terminal by external power supply It could cause unexpected result as VIA terminal is ON status Mandatory action Set a parameter f109 when VIA or VIB terminals are used as logic input terminal If it is not set it cou...

Page 117: ...ion diagram SINK Negative common CC Low speed signal output 1 The T L3 terminal is not provided for single phase models Use the R L1 and S L2 N terminals as input terminals 3 When using the OUT output terminal in sink logic mode short the NO and CC terminals 5 To supply control power from an external power supply for backing up the control power supplied from the inverter an optional control power...

Page 118: ...peed signal output 24 Common 3ph 240V class three phase 200 240V 50 60Hz Braking resistor Option P0 PA PC PB DC reactor DCL 2 option VIB SW2 PTC S3 S4 6 SINK SOURCE SW1 PLC 1 The T L3 terminal is not provided for single phase models Use the R L1 and S L2 N terminals as input terminals 3 When using the NO output terminal in source logic mode short the P24 and OUT terminals 5 To supply control power...

Page 119: ...C plate R L1 S L2 T L3 240V class Three phase 200 to 240V 50 60Hz Single phase 200 to 240V 50 60Hz 500V class Three phase 380 to 500V 50 60Hz Single phase inputs are R L1 and S L2 N terminals U T1 V T2 W T3 Connect to three phase motor PA PB Connect to braking resistors Change parameters if necessary PA This is a positive potential terminal in the internal DC main circuit DC common power can be in...

Page 120: ...reset if RES CC or P24 RES is connected Shorting RES CC or P24 RES has no effect when the inverter is in a normal condition 2 different functions can be assigned S1 Input Shorting across S1 CC or P24 S1 causes preset speed operation 2 different functions can be assigned S2 Input Shorting across S2 CC or P24 S2 causes preset speed operation By changing parameter f146 setting this terminal can also ...

Page 121: ...s terminal can also be used as a multifunction programmable logic input terminal 10Vdc internal impedance 30k 5V 15k 15k VIA 1k V I B Note 1 Input Multifunction programmable analog input Default setting 0 10Vdc 1 1000 resolution and 0 60Hz 0 50Hz frequency input The function can be changed to 10 10V input by parameter 1 setting By switching slide switch SW2 and changing parameter f109 setting this...

Page 122: ...ter Permissible load resistance 600Ω or less 0 10V DC volt meter Permissible load resistance 1kΩ or more Output 24Vdc power output 24Vdc 100mA Note 2 P24 Input This terminal can be used as a common terminal when an external power supply is used by changing SW1 to PLC side 24 Output 24Vdc power output 24Vdc 100mA Note 2 SU Input DC power input terminal for operating the control circuit Connect a co...

Page 123: ...os 1 at resistive load 250Vac 1A cos 0 4 30Vdc 1A L R 7ms Min permissible load 5Vdc 100mA 24Vdc 5mA RY RC Note 3 Output Multifunction programmable relay contact output Default settings detect and output low speed signal output frequencies Multifunction output terminals to which two different functions can be assigned Max switching capacity 250Vac 2A cos 1 at resistive load 30Vdc 1A 250Vac 1A cos 0...

Page 124: ...c Each logic is supplied with electricity from either the inverter s internal power supply or an external power supply and its connections vary depending on the power supply used Sink source logic can be switched by slide switch SW1 Examples of connections when the inverter s internal power supply is used CC NO Source Positive logic Inverter P24 F Programmable controller Common Common Output Input...

Page 125: ...of connections when an external power supply is used Note Do not shut down the external power supply on ahead when VIA terminal is used as logic input terminal by external power supply It could cause unexpected result as VIA terminal is ON status Sink Negative logic Slide switch SW1 PLC side F Output Input 24VDC Output OUT NO 24VDC Input Common Inverter Programmable controller P24 Common 24VDC SW1...

Page 126: ... using VIB terminal as an analog input terminal set the slide switch to VIB side and set the parameter When using VIB terminal as a logic input terminal set the slide switch to S4 side and set the parameter any value to or Sink source logic depends on the slide switch SW1 Match the setting of upper slide switch SW2 and parameter surely If it is not this can result in malfunction 3 Switching of S3 ...

Page 127: ...s turn the power off if the inverter is not used for long periods of time since there is a possibility of malfunction caused by leaks dust and other material If power is left on with the inverter in that state it may result in fire Turn the input power on only after attaching the terminal block cover When enclosed inside a cabinet and used with the terminal block cover removed always close the cab...

Page 128: ...or connected See the table on the following page Follow these steps to change the setup menu Example Selecting a region code to eu Panel operated LED display Operation set set is blinking Turn the setting dial and select region code eu Europe eu in it Press the center of the setting dial to determine the region 0 0 The operation frequency is displayed Standby If you want to change the selected reg...

Page 129: ...00 V vlv f171 Base frequency voltage 1 2 500V class 400 V 460 V 400 V 400 V pt V F control mode selection 0 0 0 2 f307 Supply voltage correction output voltage limitation 2 2 2 3 f319 Regenerative over excitation upper limit 120 120 120 140 f417 Motor rated speed 1410 min 1 1710 min 1 1410 min 1 1710 min 1 Note 1 Excludes Japan Note 2 Slide switch SW1 is set to PLC side at default setting Set it a...

Page 130: ...mode selection for selection Parameter setting Title Function Adjustment range Default setting cmod Command mode selection 0 Terminal block 1 Panel keypad including extension panel 2 RS485 communication 3 CANopen communication 4 Communication option 1 fmod Frequency setting mode selection 1 0 Setting dial 1 save even if power is off 1 Terminal VIA 2 Terminal VIB 3 Setting dial 2 press in center to...

Page 131: ...the parameter set value are displayed alternately 1 Run and stop using the panel keypad cmod 1 Use the and keys on the panel keypad to start and stop the motor Motor runs Motor stops The direction of rotation is determined by the setting of parameter forward run reverse run selection forward run reverse run Forward run and reverse run are switchable with the extension panel option Set the paramete...

Page 132: ...op Inverter will display off at Coast stop 1 Assign 6 ST to an input terminal Set parameter Open the ST CC for coast stop see the status described on the right 2 Assign 96 FRR to an input terminal Coast stop is done by shorting FRR and CC Motor speed ON OFF ON OFF F CC ST CC Coast stop ...

Page 133: ...imes Pressing the MODE key twice returns the display to standard monitor mode displaying output frequency 1 Setting using the keypad fmod 0 or 3 Moves the frequency up Moves the frequency down Example of operating from the panel press in center to save Panel operation LED display Operation Displays the output frequency When standard monitor display selection output frequency Set the output frequen...

Page 134: ...E6581611 C 8 3 2 Setting of frequency using external signals to terminal block or Refer to section 7 3 for details 3 Switching two frequency commands Refer to section 5 8 for details ...

Page 135: ...lt setting Title Function Setting value Command mode selection 1 Frequency setting mode selection 1 0 3 Operation Run stop Press the and keys on the panel Frequency setting Turn the setting dial to set the frequency The frequency setting is saved just by turning the setting dial 1 Single phase models are R L1 and S L2 N Ex 1 Motor M R L1 S L2 T L3 U T1 V T2 W T3 Operation panel MCCB PB PA PO PC 1 ...

Page 136: ... and keys on the panel Frequency setting Turn the setting dial to set the frequency To save the frequency setting press the center of the setting dial and the set frequency will flash on and off alternately then set frequency will be retained The set frequency will be retained even if power supply is cut 1 Single phase models are R L1 and S L2 N Ex 2 Motor M R L1 S L2 T L3 U T1 V T2 W T3 Operation...

Page 137: ...de selection 1 0 or 3 3 Operation Run stop ON OFF input to F CC R CC with sink logic F is for forward run signal and R is for reverse run signal default setting Frequency setting Turn the setting dial to set the frequency 1 Single phase models are R L1 and S L2 N Ex 3 Motor M F R L1 S L2 T L3 U T1 V T2 W T3 Forward signal R CC Reverse signal Common MCCB Operation panel PB PA PO PC 1 ...

Page 138: ...g Frequency setting VIA Input 0 10V external potentiometer VIB Input 0 10V or 10 10Vdc or VIC 4 0 20mA to set the frequency Set the selection of VIA VIB or VIC in parameter VIA VIB VIC Refer to Chapter 7 for the setting of analog input characteristics 1 Single phase models are R L1 and S L2 N Ex 4 Motor M F R L1 S L2 T L3 U T1 V T2 W T3 Forward signal R Reverse signal MCCB CC VIC Common Current si...

Page 139: ...ting mode and the Standard setting mode This mode is for monitoring the output frequency and setting the frequency reference value If also displays information about status alarms during running and trips Display of output frequency etc f710 Initial panel display selection f720 Initial extension panel display selection f702 Free unit display scale Setting frequency reference values Status alarm If...

Page 140: ...chapter 8 The inverter can be moved through each of the modes by pressing the MODE key 0 1 0 0 fr f auh f60 0 aua y Setting monitor mode Status monitor mode Standard monitor mode At power source on MODE MODE MODE RUN MON PRG PRG Frequency setting method Refer to section 3 2 2 How to search and set parameters Refer to section 4 2 Monitoring of operation status Refer to section 8 2 ...

Page 141: ...otor electronic thermal protection level 1 fm Meter adjustment gain f701 Current voltage unit selection psel EASY key mode selection If the EASY key is pressed while the setting dial is being turned values continue to be incremented or decremented even if you release your finger from the setting dial This feature is handy when setting large values Note Of the available parameters number value para...

Page 142: ...his parameter is a basic parameter for the operation of the inverter Refer to chapter 5 for details Refer to section 11 2 for parameter tables Extended parameters The parameters for detailed and special setting Refer to chapter 6 for details Refer to section 11 3 for parameter tables Note There are the parameters that cannot be changed during inverter running for reasons of safety Refer to section...

Page 143: ... is displayed and the mode is switched 0 0 cmod fmod 0 acc 1 1 fmod d c Standard monitor mode 1 3 2 4 Parameter title and the setting value are displayed alternately Registered parameters Max 32 parameters MODE MODE Basic parameter setting Easy setting mode Registered parameters at default setting Title Function cmod Command mode selection fmod Frequency setting mode selection 1 acc Acceleration t...

Page 144: ...sy setting mode press the EASY key in the Standard monitor mode easy is displayed and the mode is switched 0 0 auh aua auf au1 0 au2 1 1 au1 f1 f100 f2 f102 2 5 3 0 3 0 f102 Standard parameters MODE MODE MODE MODE Standard monitor mode Parameter title and the setting value are displayed alternately 1 3 2 4 5 7 6 8 9 10 Basic parameter setting Extended parameter setting 3 When you are unsure of som...

Page 145: ...arameter setting Changed parameters history search History function auh This function automatically searches for the last five parameters whose settings have been changed To use this function select the auh parameter The changed parameters are displayed regardless of difference with the default settings Refer to section 5 1 for details Easy setting parameters according to application Application e...

Page 146: ...s for only those parameters that are programmed with values different from the default setting To use this function select the gru parameter Refer to section 4 3 1 for details 4 3 1 Searching for and resetting changed parameters gru Automatic edit function Note 1 If you reset a parameter to its factory default the parameter will no longer appear in gru Note 2 It may take several seconds to display...

Page 147: ...meter in the reverse direction 8 0 Press the center of the setting dial to display set values 5 0 Turn the setting dial and change set values 5 0 acc Press the center of the setting dial to set values The parameter name and set value light alternately and are written u f u r Use the same steps as those above and turn the setting dial to display parameters to search for or whose settings must be ch...

Page 148: ...g 2 complete initialization 0 This function will be displayed as 0 during reading on the right This previous setting is displayed Example 3 0 typ cannot be set during the inverter operating Always stop the inverter first and then program Programmed value 50 Hz default setting typ 1 Setting typ to 1 sets the following parameters for base frequency 50 Hz use The setting values of other parameters ar...

Page 149: ...trip history data is cleared Trip record clear typ 4 Setting typ to 4 initializes the past eight sets of recorded error history data The parameter does not change Cumulative operation time clear typ 5 Setting typ to 5 resets the cumulative operation time to the initial value zero Initialization of type information typ 6 Setting typ to 6 clears the trips when an etyp format error occurs But if the ...

Page 150: ...ion time to the initial value zero Set this parameter when replacing the cooling fan and so on Number of starting clear typ 12 Setting typ to12 resets the number of starting to the initial value zero Default setting 2 typ 13 Set typ to 13 to return all parameters to their default settings When 13 is set init is displayed for a short time after the settings are configured and then disappears Then s...

Page 151: ...ion settings The number displayed when parameter set is read indicates which of the following regions was selected on the setup menu 4 eu Europe is selected on the setup menu 3 asia Asia Oceania is selected on the setup menu 2 usa North America is selected on the setup menu 1 jp Japan is selected on the setup menu The setup menu is started by setting set 0 Refer to section 3 1 for details Note 1 t...

Page 152: ... read out and displayed varies according to the mode selected Easy setting mode Allows pre registration easy setting mode parameters of frequently changed parameters and reading of only registered parameters maximum of 32 types In the Easy setting mode the EASY key lamp lights Standard setting mode Standard setting mode in which all parameters are read out How to read out parameters Use the EASY k...

Page 153: ...sy setting mode Press the EASY key to switch to standard mode psel 2 Always in easy setting mode However it can be switched to standard setting mode by EASY key if it is set to psel 0 1 When psel is not displayed in Easy setting mode undo is displayed and it can be temporarily switched to standard setting mode by EASY key after center of the setting dial is pushed for five seconds or more ...

Page 154: ...2999 6 fm f759 Easy setting mode parameter 9 f760 Easy setting mode parameter 10 f761 Easy setting mode parameter 11 f762 Easy setting mode parameter 12 f763 Easy setting mode parameter 13 f764 Easy setting mode parameter 14 f765 Easy setting mode parameter 15 f766 Easy setting mode parameter 16 f767 Easy setting mode parameter 17 f768 Easy setting mode parameter 18 f769 Easy setting mode paramete...

Page 155: ...95 is set to 1 Enabled it can be switched during operation Local means panel operation Remote means the operation that is selected by command mode selection cmod and frequency setting mode selection fmod f207 In the Local mode the EASY key lamp lights Note Please note that if set the parameter f750 to 0 in local mode the panel operation state holds and it becomes different from setting of cmod Pea...

Page 156: ...r 7 Torque 8 9 Motor cumulative load factor 10 Inverter cumulative load factor 11 PBR Braking resistor cumulative load factor 12 Stator frequency 13 VIA input value 14 VIB input value 15 Fixed output 1 output current 100 equivalent 16 Fixed output 2 output current 50 equivalent 17 Fixed output 3 Other than the output current 18 RS485 communication data 19 For adjustments set value is displayed 20 ...

Page 157: ...e setting dial to adjust the meter The meter s indicator will change by turning setting dial The inverter displays output frequency and it will not change with the setting dial Press the center of the setting dial to save the meter s adjustments and the frequency are displayed alternately The display returns to displaying output frequency When standard monitor display selection is set to output fr...

Page 158: ...nal assuming that inverter rated current output current 100 equivalent passes will be output from the FM terminal Adjust the meter with the Meter adjustment parameter in this state Similarly if you set to for fixed output 2 output current 50 equivalent a signal assuming that 50 of inverter rated current output current 50 equivalent passes will be output from the FM terminal After meter adjustment ...

Page 159: ...ting of acceleration deceleration time unit 0 1 0 01s unit after execution 0 2 0 1s unit after execution 0 0 Note1 Setting increment unit can be changed to 0 01 seconds by parameter f519 Note2 f519 2 When the acceleration deceleration time is set to 0 0 seconds the inverter accelerates and decelerates 0 05 seconds f519 1 When the acceleration deceleration time is set to 0 00 seconds the inverter a...

Page 160: ...ime Output frequency Hz When 80Hz When 60Hz 80Hz 60Hz 0 100 Frequency setting signal This function determines the value in line with the ratings of the motor and load Maximum frequency cannot be adjusted during operation To adjust first stop the inverter If is increased adjust the upper limit frequency as necessary Parameter setting Title Function Adjustment range Default setting Maximum frequency...

Page 161: ... cannot be set lower than Lower limit frequency Command frequency Hz Command frequency Hz Parameter setting Title Function Adjustment range Default setting Upper limit frequency 0 5 Hz 1 Lower limit frequency 0 0 Hz 0 0 1 Default setting values vary depending on the setup menu setting Refer to section 11 5 Note1 Do not set a value 10 times larger than base frequency 1 and base frequency 2 for If a...

Page 162: ...ncy Note This is an important parameter that determines the constant torque control area Output voltage V Base frequency voltage Output frequency Hz 0 Parameter setting Title Function Adjustment range Default setting Base frequency 1 20 0 500 0 Hz 1 Base frequency voltage1 50 330 240V class 50 660 500V class 1 1 Default setting values vary depending on the setup menu setting Refer to section 11 5 ...

Page 163: ...or Parameter setting Title Function Adjustment range Default setting Overload characteristic selection 0 4 1 Constant torque characteristic 150 60s 2 Variable torque characteristic 120 60s 0 Motor electronic thermal protection level 1 10 100 A 1 100 Setting value Overload protection Overload stall 0 valid invalid 1 valid valid 2 invalid invalid 3 Standard motor invalid valid 4 valid invalid 5 vali...

Page 164: ...or overload trip function ol2 and the overload stall function While the inverter overload trip ol1 will be in constantly detective operation the motor overload trip ol2 can be selected using the parameter olm Explanation of terms Overload stall This is an optimum function for equipment such as fans pumps and blowers with variable torque characteristics that the load current decreases as the operat...

Page 165: ...n start level is fixed at 30Hz Example of setting When the VFS15 2007PM W is running with a 0 4kW motor having 2A rated current Operation panel action LED display Operation Displays the output frequency Perform during operation stopped When standard monitor display selection is set to 0 output frequency The first basic parameter history function is displayed Turn the setting dial to change the par...

Page 166: ...quals the inverter s rated output current A 1 0 Output frequency Hz Output current reduction factor A 0 Note The start level for motor overload reduction is fixed at 6 Hz 6Hz 0 6 2 Motor 150 overload detection time f607 Parameter f607 is used to set the time elapsed before the motor trips under a load of 150 overload trip 2 within a range of 10 to 2400 seconds 3 Inverter overload detection method ...

Page 167: ...his parameter adjusts automatically overload protection predicting the inverter internal temperature rise diagonally shaded area in the figure below Inverter overload protection characteristics 60 100 Inverter rated output current time s Inverter overload Monitored output current 0 110 150 Current Inverter overload time s Outline data 111 2400 120 240 130 120 140 80 150 60 185 2 200 0 5 time s f63...

Page 168: ... to reduce the carrier frequency automatically set the parameter f316 0 Note 3 Overload detection level is variable by condition of output frequency and carrier frequency Note 4 Regarding to characteristic for aul 2 setting refer to section 3 5 5 4 Electronic thermal memory f632 When the power is OFF it is possible to reset or maintain the overload totaling level This parameter s settings are appl...

Page 169: ...orque characteristic 120 60s 0 Regarding to characteristic for aul 1 setting refer to section 3 5 3 Note 1 In case of aul 2 setting be sure to install the input AC reactor ACL between power supply and inverter aul 2 Variable torque characteristic f631 0 120 60s Inverter overload protection characteristic 60 100 Inverter rated output current time s Inverter overload Monitored output current 0 105 1...

Page 170: ...nitor Overload and region setting of section 8 2 1 6 Overload alarm level f657 When the motor overload level reaches to f657 setting value of overload trip ol2 level l will be displayed on the left side digit and the l and output frequency monitor will be blinking alternately on overload alarm status Overload alarm signal can be output from output terminal Parameters settings Title Function Adjust...

Page 171: ...Preset speed frequency setting a Set the speed frequency of the number of steps necessary Parameter setting Preset speed 0 Title Function Adjustment range Default setting sr0 Preset speed frequency 0 Hz 0 0 fmod Frequency setting mode selection 1 0 13 14 sr0 0 Frequency command set with sr0 is valid when fmod 14 sr0 sr0 is valid even when the command mode selection is not cmod 0 Setting from speed...

Page 172: ...ds are valid when all are OFF Preset speed Terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 S1 CC S2 CC S3 CC RES CC Terminal functions are as follows Terminal S1 Input terminal function selection 4A S1 10 Preset speed command 1 SS1 Terminal S2 Input terminal function selection 5 S2 12 Preset speed command 2 SS2 Terminal S3 Input terminal function selection 6 S3 14 Preset speed command 3 SS3 Terminal ...

Page 173: ...14 sr0 Active Preset speed command valid Note Preset speed command Inactive Command set with fmod is valid 0 Setting dial 1 save even if power is off 1 Terminal VIA 2 Terminal VIB 3 Setting dial 2 press in center to save 4 RS485 communication 5 UP DOWN from external logic input 6 CANopen communication 7 Communication option 8 Terminal VIC 9 10 11 Pulse train input 12 13 14 sr0 Note The preset spee...

Page 174: ...CANopen communication 7 Communication option 8 Terminal VIC 9 10 11 Pulse train input 12 13 14 sro 1 f200 Frequency priority selection 0 fmod Switchable to f207 by terminal input 1 fmod Switchable to f207 at 1 0 Hz or less of designated frequency 0 1 Switching with input terminal signals Input terminal function 104 105 FCHG Frequency priority selection parameter f200 0 Switch frequency command set...

Page 175: ...on parameter f200 1 Switch frequency command set with fmod and f207 automatically according to the frequency command entered If the frequency set with fmod is above 1Hz The frequency command set with fmod If the frequency set with fmod is 1Hz or less The frequency command set with f207 ...

Page 176: ...after power has been restored restarts the motor smoothly motor speed search function This parameter also allows switching from commercial power operation to inverter operation without stopping the motor During operation rtry is displayed Parameter setting Title Function Adjustment range Default setting f301 Auto restart control selection 0 Disabled 1 At auto restart after momentary stop 2 At ST t...

Page 177: ...restart it takes about 1 second for the inverter to check the number of revolutions of the motor For this reason the start up takes more time than usual Use this function when operating a system with one motor connected to one inverter This function may not operate properly in a system configuration when multiple motors are connected to one inverter In case of using this function do not set the ou...

Page 178: ...ad units are displayed as follows 1 Display in percentage terms 2 Display in amperes volts Parameter setting Title Function Adjustment range Default setting f701 Current voltage unit selection 0 1 A ampere V volt 0 The f701 converts the following parameter settings A display Current monitor display Load current torque current Motor electronic thermal protection level 1 2 f173 DC braking current f2...

Page 179: ... display mode from 60Hz default setting to 1800min 1 the rotating speed of the 4P motor Hz 2 Displaying the speed of the loading unit To switch the display mode from 60Hz default setting to 6m min 1 the speed of the conveyer Note This parameter displays the inverter output frequency as the value obtained by multiplying it by a positive number This does not mean that the actual motor speed or line ...

Page 180: ...ameters fc fh ul ll sr1 sr7 f100 f101 f102 f167 f190 f192 f194 f196 f198 f202 f204 f211 f213 f217 f219 f240 f241 f242 f250 f260 f265 f267 f268 f270 to f275 f287 f294 f330 f331 f346 f350 f367 f368 f383 f390 to f393 f505 f513 f649 f812 f814 a923 to a927 In case of f703 1 Free unit PID control related parameters fpid f367 f368 Note The unit of the Base frequency 1 and 2 are always Hz An example of se...

Page 181: ...et speed frequency 0 7 5 7 fpid Process input value of PID control 6 24 typ Default setting 4 3 2 set Checking the region setting 4 4 psel EASY key mode selection 4 5 gru Automatic edit function 4 3 1 f200 Frequency priority selection f207 Frequency setting mode selection 2 5 8 f287 f294 Preset speed frequency 8 15 5 7 f301 Auto restart control selection 5 9 f519 Setting of acceleration decelerati...

Page 182: ...arameter auh history function is displayed acc The parameter that was set or changed last is displayed 8 0 Press the center of the setting dial to display the set value 5 0 Turn the setting dial to change the set value 5 0 acc Press the center of the setting dial to save the changed value The parameter name and the programmed value will flash on and off alternately Turn the dial as described above...

Page 183: ... typ Default setting set Checking the region setting f700 Parameter protection selection f737 All key operation prohibition f738 Password setting f700 f739 Password verification 6 1 2 Application easy setting aua aua Application easy setting Parameter setting Title Function Adjustment range Default setting aua Application easy setting 0 1 Initial easy setting 2 Conveyor 3 Material handling 4 Hoist...

Page 184: ...ine are set to easy setting mode parameter 1 32 Refer to the chart bellow 3 Set the parameters using easy setting mode Refer to section 4 2 for easy setting mode Table of parameters that can be set using aua 1 Initial easy setting 2 Conveyor 3 Material handling 4 Hoisting 5 Fan 6 Pump 7 Compressor f751 cmod cmod cmod cmod cmod cmod cmod f752 fmod fmod fmod fmod fmod fmod fmod f753 acc acc acc acc ...

Page 185: ...Adjustment range Default setting auf Guidance function 0 1 Note 1 2 Preset speed guidance 3 Note 1 4 Motor 1 2 switching operation guidance 5 Motor constant setting guidance 6 Note 1 0 Note1 1 3 and 6 are for manufacturer s settings Do not change the settings Guidance function auf The guidance function refers to the special function of calling up only functions necessary to set up the inverter in ...

Page 186: ...ess the center of the setting dial to display the purpose specific guidance parameter group refer to following table After moving to the purpose specific guidance parameter group use the setting dial to change the parameters is displayed on completion of the setting of the guidance parameter group Display of parameter Press the MODE key to exit the guidance parameter group Thereafter return to the...

Page 187: ...utomatically adjusts acceleration and deceleration time in line with load torque and the moment of inertia Refer to section 5 3 for setting acceleration deceleration time manually Adjusts the acceleration deceleration time automatically within the range of 1 8 to 8 times as long as the time set with the or depending on the current rating of the inverter Automatically adjusts speed during accelerat...

Page 188: ...load allows optimum setting that conforms to further changes in load Use this parameter after actually connecting the motor When the inverter is used with a load that fluctuates considerably it may fail to adjust the acceleration or deceleration time in time and therefore may be tripped Do not set when using a dynamic braking resistor optional Methods of setting automatic acceleration deceleration...

Page 189: ... the start of the motor 1 Increasing torque automatically according to the load is set to Automatic torque boost auto tuning When torque boost setting macro function control is set to 1 automatic torque boost auto tuning the inverter keeps track of the load current in any speed range and automatically adjusts the output voltage to ensure enough torque and stable operation Note 1 The same character...

Page 190: ... to energy saving auto tuning the inverter always passes a current appropriate to the load for energy saving Note 5 The same characteristic can be obtained by setting the V F control mode selection parameter to automatic energy saving and the auto tuning parameter to auto tuning Refer to section 6 25 Note 6 Setting to automatically programs to Example of parameter setting Operation panel action LE...

Page 191: ...oost auto tuning Automatic torque boost control Auto tuning executed after execution 0 Vector control auto tuning Vector control Auto tuning executed after execution 0 Energy saving auto tuning Energy saving Auto tuning executed after execution 0 4 Increasing torque manually V F constant control This is the setting of constant torque characteristics that are suited for such things as conveyors It ...

Page 192: ... external signal run and stop operation Panel keypad operation Press the and keys on the panel keypad to run and stop Operation can also be done from the extension panel RS485 communication Run stop operations by RS485 communication from an external device Refer to section 6 33 3 CANopen communication Run stop operations by CANopen communication from an external device Refer to CANopen communicati...

Page 193: ...by means of external analog signals VIA terminal 0 10Vdc Refer to section 3 2 2 and 7 3 Terminal VIB A frequency command is set by means of external analog signals VIB terminal 0 10Vdc or 10 10Vdc Refer to section 3 2 2 and 7 3 Setting dial 2 Frequencies are set by rotating the setting dial on the inverter Press the center of the setting dial to save the frequency setting value Refer to section 3 ...

Page 194: ...rminal To make changes in the command mode selection and the frequency setting mode selection 1 first stop the inverter temporarily Can be changed while in operation when is set to Priority commands from communications or terminal blocks are given priority over Preset speed operation Set to Terminal block operation Valid in all setting values Input terminal settings Assign the following functions ...

Page 195: ...mmunications Terminal block active FMTB Input terminal function 106 107 Panel keypad Terminal block active CMTB Input terminal function 108 109 RS485 communication priority clear SCLC Input terminal function 48 49 With extension panel option RKP007Z Frequency setting mode forced switching FCHG 104 105 Terminal VIB CANopen communication Communication option Terminal VIC Pulse train input Frequency ...

Page 196: ...sion panel RKP002Z option When is set to and the standard monitor is displayed pressing the DOWN key while pressing the ENT key changes the direction of rotation from forward to reverse after displaying the message Pressing the UP key while pressing the ENT key again changes the direction of rotation from reverse to forward after displaying the message Check the direction of rotation on the status...

Page 197: ...section 5 4 Parameter setting Title Function Adjustment range Default setting V F control mode selection 0 V F constant 1 Variable torque 2 Automatic torque boost control 3 Vector control 4 Energy saving 5 Dynamic energy saving For fan and pump 6 PM motor control 7 V F 5 point setting 8 3 2 2 Default setting values vary depending on the setup menu setting Refer to section 11 5 3 8 is manufacturer ...

Page 198: ... F control mode selection Set values are displayed by pressing the center of the setting dial Rotate the setting dial to the right and change the parameter to vector control Press the center of the setting dial to save the changed set value and the set value are displayed alternately Caution When the V F control mode selection is set to Automatic torque boost control Vector control Energy saving D...

Page 199: ...y Hz Base frequency 0 To increase the torque further increase the setting value of the manual torque boost value 1 Refer to section 5 12 for details 2 Setting for fans and pumps Setting of V F control mode selection to variable torque This is appropriate for load characteristics of such things as fans pumps and blowers in which the torque is proportional to the square of load rotation speed in rel...

Page 200: ...ous setting of auto torque boost and auto tuning f400 2 Set the basic parameter Torque boost setting macro function to Refer to section 5 5 for details 2 Automatic setting Set the extended parameter auto tuning to Refer to section 6 22 selection 2 for details 3 Manual setting Set each motor constant Refer to section 6 22 selection 4 for details 4 Vector control increasing starting torque and achie...

Page 201: ... section 5 5 for details 2 Automatic setting Set the extended parameter auto tuning to Refer to section 6 22 selection 2 for details 3 Manual setting Set each motor constant Refer to section 6 22 selection 4 for details 6 Achieving further energy savings Setting of V F control mode selection to Dynamic energy saving More substantial energy savings than those provided by setting to can be achieved ...

Page 202: ...istics Parameter setting Title Function Adjustment range Default setting V f 5 point setting VF1 frequency Hz V f 5 point setting VF1 voltage V f 5 point setting VF2 frequency Hz V f 5 point setting VF2 voltage V f 5 point setting VF3 frequency Hz V f 5 point setting VF3 voltage V f 5 point setting VF4 frequency Hz V f 5 point setting VF4 voltage V f 5 point setting VF5 frequency Hz V f 5 point se...

Page 203: ...pplicable motor capacity is 0 1kW 5 Use a motor that has 2 8 P 6 Always operate the motor in combination of one motor for one inverter Sensorless vector control cannot be used when one inverter is operated with more than one motor When using a combination of several motors set the V F constant 7 The maximum length of wires between the inverter and motor is 30 meters If the wires are longer than 30...

Page 204: ...tage Output frequency Hz Base frequency Parameter setting Title Function Adjustment range Default setting Torque boost value 1 0 0 30 0 According to model Refer to section 11 4 Valid when is set to 0 V F constant 1 Variable torque or 7 V F 5 point setting Note 1 The optimum value is programmed for each inverter capacity by default setting Be careful not to increase the torque boost rate too much b...

Page 205: ...rom the terminal FLA FLB FLC and OUT are possible by the parameter settings Parameter setting Title Function Adjustment range Default setting f100 Low speed signal output frequency 0 0 fh Hz 0 0 Output frequency Time s Low speed detection signal OUT NO terminals ON OFF Inversion of low speed detection signal ON OFF Hz 0 Setting frequency Output terminal setting Low speed signal ON signal is output...

Page 206: ...tion band 0 0 fh Hz 2 5 Parameter setting of output terminal selection Title Function Adjustment range Default setting f131 Output terminal selection 2A OUT 0 255 Refer to section 11 7 6 RCH Output frequency attainment signal acceleration deceleration completed Setting value 7 is reverse signal Note Set f132 to output to FLA FLC FLB terminals and f130 to RY RC terminal Output frequency Hz Time s D...

Page 207: ...requency 0 0 fh Hz 0 0 f102 Speed reach detection band 0 0 fh Hz 2 5 Parameter setting of output terminal selection Title Function Adjustment range Setting f131 Output terminal selection 2A OUT 0 255 Refer to section 11 7 8 RCHF Set frequency attainment signal Setting value 9 is reverse signal Note Set f132 to assign to FLA FLC FLB terminals and f130 to RY RC terminal If the detection band value t...

Page 208: ...mmand are entered simultaneously 1 Reverse 2 Deceleration stop Parameter setting Title Function Adjustment range Default setting f105 Priority selection Both F and R are ON 0 Reverse 1 Deceleration stop 1 1 f105 0 Reverse If an F command and an R command are entered simultaneously the motor will run in the reverse direction Output frequency Hz Forward run Reverse run Forward run command Reverse ru...

Page 209: ...ltage range of VIB terminal f107 Analog input terminal selection VIB Function This parameter allows you to choose the voltage signal input for the VIB terminal Parameter setting Title Function Adjustment range Default setting f107 Analog input terminal selection VIB 0 0 10V 1 10 10V 0 f107 0 Input 0 to 10Vdc to VIB CC terminals Resolution is maximum 1 1000 between 0 to 10Vdc f107 1 Input 10 to 10V...

Page 210: ...analog input VIB contact input 2 3 VIA contact input Sink VIB contact input f109 Analog logic input selection VIA VIB 4 VIA contact input Source VIB contact input 0 Note When using VIA terminal as contact input terminals be sure to insert a resistor between P24 terminal and VIA terminal in sink logic connection and insert a resistor between VIA terminal and CC terminal in source logic connection R...

Page 211: ... Refer to section 11 6 0 No function f108 Always active function selection 2 0 153 Refer to section 11 6 0 No function f110 Always active function selection 3 0 153 Refer to section 11 6 6 ST Explanation of the coast stop function When ST Standby is OFF coast stops The default setting for ST Standby is ON Please change the following settings no function Assign open input terminal 6 ST Standby Coas...

Page 212: ...minal selection 2C R f109 Analog logic input selection VIA VIB f117 Input terminal selection 7 VIB f118 Input terminal selection 8 VIA Refer to section 7 2 1 for details about input terminal functions 6 7 3 Modifying output terminal functions f130 Output terminal selection 1A RY RC f131 Output terminal selection 2A OUT f132 Output terminal selection 3 FL f137 Output terminal selection 1B RY RC f13...

Page 213: ...eter is enabled only for motor 1 If motor 2 is selected V F control will be given constant torque characteristics Parameter setting Title Function Adjustment range Default setting f170 Base frequency 2 20 0 500 0 1 f171 Base frequency voltage 2 50 330 V 240V class 50 660 V 500V class 1 f172 Torque boost value 2 0 0 30 0 Depending on model Refer to section 11 4 f173 Motor electronic thermal protect...

Page 214: ... acc fs10 dec f511 f502 fs12 During stop pt V F constant vl f170 vlv f171 vb f172 thr f173 OFF OFF ON OFF OFF During run vl f170 vlv f171 vb f172 OFF OFF OFF ON OFF f601 f185 OFF ON is fixed when or Note 1 Each of the following numbers 25 27 29 33 153 are reverse signals Note 2 pt and V F constant cannot be switched while running Stop the motor before switching vl and f170 vlv and f171 vb and f172...

Page 215: ...VF3 voltage f196 V f 5 point setting VF4 frequency f197 V f 5 point setting VF4 voltage f198 V f 5 point setting VF5 frequency f199 V f 5 point setting VF5 voltage For details refer to 8 of section 6 13 6 10 Frequency priority selection 6 10 1 Using two frequency commands according to the particular situation fmod Frequency setting mode selection 1 f200 Frequency priority selection f207 Frequency ...

Page 216: ...t 2 setting f219 VIC input point 2 frequency f810 Communication command point selection f811 Communication command point 1 setting f812 Communication command point 1 frequency f813 Communication command point 2 setting f814 Communication command point 2 frequency Function Output frequency is adjusted in relation to frequency command according to external analog signals VIA and VIB terminals are se...

Page 217: ...ng 100 100 0 f211 VIB input point 1 frequency 0 0 500 0 Hz 0 0 f212 VIB input point 2 setting 100 100 100 f213 VIB input point 2 frequency 0 0 500 0 Hz 1 f216 VIC input point 1 setting 0 100 0 f217 VIC input point 1 frequency 0 0 500 0 Hz 0 f218 VIC input point 2 setting 0 100 100 f219 VIC input point 2 frequency 0 0 500 0 Hz 1 f810 Communication command point selection 0 Disabled 1 Enabled 0 f811...

Page 218: ...dc current input adjustment VIC terminal Adju st t he fr eq ue nc y c om m and f or th e cu rren t in pu t b y s ettin g the t wo po ints S et to in cas e o f a cu rr e nt in pu t o f 0 to 2 0 m A 10 0 2 0mA curre nt signal 0 Hz 2 0 4mA 50 60 Hz Frequency commnd 3 10 10 Vdc voltage input adjustment VIB terminal Adjust the frequency command for the voltage input by setting the two points 50 60 Hz 1...

Page 219: ...f213 f216 to f219 The figure below shows the characteristic of the frequency command input through the VI terminal and that of the output frequency Bias adjustment of analog input terminal f470 f472 f474 Decrease the value in case frequency is output even though the frequency command is 0 zero Hz Gain adjustment of analog input terminal f471 f473 f475 Increase the value in case the output frequenc...

Page 220: ...ernal logic input DOWN response time 0 0 10 0 s 0 1 f267 External logic input DOWN frequency steps 0 0 fh Hz 0 1 f268 Initial value of UP DOWN frequency Hz 0 0 f269 Change of the initial value of UP DOWN frequency 0 Not changed 1 Setting of changed when power is turned off 1 This function is valid when the parameter fmod Frequency setting mode selection 1 5 is set Input terminal settings Assigning...

Page 221: ...c f265 f264 setting time fh dec f267 f266 setting time Sample sequence diagram 1 Adjustment with continuous signals The dotted line denotes the output frequency obtained by combining the slowdown speed and the panel frequency adjustment speed Frequency 0 Hz Lower limit frequency Gradient f267 f266 Gradient f265 f264 Upper limit frequency DOWN signal UP signal Forward reverse command Set frequency ...

Page 222: ...y To make the inverter automatically save the frequency immediately before the power is off and start operation at that frequency next time power is on set f269 change of initial up down frequency to 1 which changes the setting of f268 when power is turned off Keep in mind that the setting of f268 is changed each time power is turned off Frequency adjustment range The frequency can be set from ll ...

Page 223: ...f378 Number of pulse train input 10 500 pps 25 f679 Pulse train input filter 2 1000 ms 2 This function is valid when the parameter fmod 11 Pulse train input and f146 1 Pulse train input are set Number of pulses per 1Hz is set by parameter f378 Example of setting f378 25 pps Input signal 25 pps Output frequency 1 0 Hz Input signal 100 pps Output frequency 4 0 Hz Input signal 2k pps Output frequency...

Page 224: ... frequency below the rated slippage of the motor When starting Frequency set with f240 is output instantly When stopping Output frequency turns to be 0Hz instantly with the frequency set with f243 Parameter setting Title Function Adjustment range Default setting f240 Starting frequency 0 1 10 0 Hz 0 5 f243 Stop frequency setting 0 0 Same as f240 0 1 30 0 Hz 0 0 Note Set these parameters so that th...

Page 225: ...frequency command Parameter setting Title Function Adjustment range Default setting f241 Operation starting frequency 0 0 fh Hz 0 0 f242 Operation starting frequency hysteresis 0 0 fh Hz 0 0 0 A B 100 Frequency command value When the frequency command signal reaches the B point the inverter operates When decelerating operation stops when the frequency setting signal is less than point A Output fre...

Page 226: ...raking time 0 0 25 5 s 1 0 Time s DC braking starting frequency DC braking current DC braking time Output frequency Hz DC braking Operation signal F CC ON OFF Output current A 0 0 Set frequency Note1 During DC braking the overload protection sensitivity of the inverter increases The DC braking current may be adjusted automatically to prevent tripping Note 2 During DC braking the carrier frequency ...

Page 227: ...ol turn off the standby command ST signal DC injection braking start frequency LED display Time s Output frequency Hz Operation signal F CC ON OFF Output current A 0 0 Set frequency Operation standby signal ST CC ON OFF 2 is displayed is displayed As the default setting for ST Standby is Always ON change the following settings x no function x Assign 6 ST Standby to an open input terminal Note1 Nea...

Page 228: ...e lower limit frequency ll f391 Hz or if the operation command is OFF This function will not work until the output frequency reaches ll at the start of operation If the output frequency doesn t reach ll at the start of operation for malfunction of load the inverter will automatically stop after the time set with f259 elapses Parameter setting Title Function Adjustment range Default setting f256 Ti...

Page 229: ... Default setting f260 Jog run frequency f240 20 0 Hz 5 0 f261 Jog run stopping pattern 0 Deceleration stop 1 Coast stop 2 DC braking 0 f262 Panel jug run mode 0 Invalid 1 Valid 0 Setting of jog run mode RES CC Ex Assign jog run mode to control terminal RES Title Function Adjustment range Setting f113 Input terminal selection RES 0 203 18 Jog run mode Note 1 During the jog run mode low speed detect...

Page 230: ...og by every pressing the FWD REV key Using RKP002Z Pressing the UP key changes display to fjog and pressing the DOWN key changes display to rjog When fjog is displayed the inverter will be placed in forward jog run mode as long as the key is pressed When rjog is displayed the inverter will be placed in reverse jog run mode as long as the key is pressed If you press and hold down the key for 20 sec...

Page 231: ...or Jumping width 1 Jumping width 2 Jumping width 3 Jump frequency 3 Jump frequency 1 Jump frequency 2 Output command frequency Hz Frequency setting signal 0 Parameter setting Title Function Adjustment range Default setting f270 Jump frequency 1 0 0 fh Hz 0 0 f271 Jumping width 1 0 0 30 0 Hz 0 0 f272 Jump frequency 2 0 0 fh Hz 0 0 f273 Jumping width 2 0 0 30 0 Hz 0 0 f274 Jump frequency 3 0 0 fh Hz...

Page 232: ...on 0 Disabled 1 Enabled 0 f732 Local remote key prohibition of extension panel 0 Permitted 1 Prohibited 1 EASY key function selection 0 Easy standard setting mode switching function 1 Shortcut key 2 Local remote key 3 Monitor peak minimum hold trigger 4 5 0 Set Local remote function to key f750 EASY key function selection 2 Local remote key EASY lamp is lighting during local mode Local mode is the...

Page 233: ...s are moved to Local mode when switching from Remote mode to Local mode Motor runs continuously for the case described on the left When switching from Local mode to Remote mode setting frequency and start stop status are determined by Remote mode status For the case described on the left the motor runs continuously because the Remote mode is run status To prevent from moving the setting frequency ...

Page 234: ...ced but the acoustic noise of the motor is increased 3 The random mode improves hearing impression by changing the pattern of the low carrier frequency Parameter setting Title Function Adjustment range Default setting aul Overload characteristic selection 0 1 Constant torque characteristic 150 60s 2 Variable torque characteristic 120 60s 0 f300 PWM carrier frequency 2 0 16 0 kHz 12 0 f312 Random m...

Page 235: ...A 1 2 A 2002PL W 50 60 C 1 2 A 1 1 A 1 1 A 40 C or less 3 3 A 3 3 A 3 3 A 40 50 C 3 3 A 2 6 A 2 6 A 2004 PM L W 50 60 C 2 6 A 2 5 A 2 5 A 40 C or less 4 8 A 4 4 A 4 2 A 40 50 C 4 8 A 3 5 A 3 4 A 2007 PM L W 50 60 C 3 8 A 3 3 A 3 2 A 40 C or less 8 0 A 7 9 A 7 1 A 40 50 C 8 0 A 7 9 A 7 1 A 2015 PM L W 50 60 C 7 6 A 6 3 A 5 7 A 40 C or less 11 0 A 10 0 A 9 1 A 40 50 C 11 0 A 10 0 A 9 1 A 2022 PM L W...

Page 236: ...5 PM W 40 C or less 9 6A 2022 PM W 40 C or less 12 0 A 2037PM W 40 C or less 19 6 A 2055PM W 40 C or less 30 0A 2075PM W 40 C or less 38 6 A 2110PM W 40 C or less 56 0 A 2150PM W 40 C or less 69 0A PWM carrier frequency VFS15S Ambient temperature 2 0k 4 0kHz 2002 PL W 40 C or less 1 9A 2004 PL W 40 C or less 4 1 A 2007 PL W 40 C or less 5 5A 2015 PL W 40 C or less 10 0 A 2022 PL W 40 C or less 12 ...

Page 237: ... A 4015 PL W 50 60 C 3 9 A 3 0 A 2 6 A 40 C or less 5 5 A 5 0 A 4 5 A 40 50 C 5 5 A 5 0 A 4 5 A 4022 PL W 50 60 C 5 2 A 4 0 A 3 6 A 40 C or less 9 5 A 8 6 A 7 5 A 40 50 C 9 5 A 8 6 A 7 5 A 4037 PL W 50 60 C 9 0 A 6 9 A 6 0 A 40 C or less 14 3 A 13 0 A 13 0 A 40 50 C 14 3 A 13 0 A 13 0 A 4055 PL W 50 60 C 13 6 A 10 4 A 10 4 A 40 C or less 17 0 A 17 0 A 14 8 A 40 50 C 17 0 A 17 0 A 14 8 A 4075 PL W ...

Page 238: ...A 40 C or less 5 1 A 4 6 A 4 2 A 40 50 C 5 1 A 4 6 A 4 2 A 4022 PL W 50 60 C 4 8 A 3 7 A 3 4 A 40 C or less 8 7 A 7 9 A 6 9 A 40 50 C 8 7 A 7 9 A 6 9 A 4037 PL W 50 60 C 8 3 A 6 3 A 5 5 A 40 C or less 13 2 A 12 0 A 12 0 A 40 50 C 13 2 A 12 0 A 12 0 A 4055 PL W 50 60 C 12 5 A 9 6 A 9 6 A 40 C or less 15 6 A 14 2 A 12 4 A 40 50 C 15 6 A 14 2 A 12 4 A 4075 PL W 50 60 C 14 8 A 11 4 A 9 9 A 40 C or les...

Page 239: ...or ACL between power supply and inverter and use at ambient temperature 40 C or less Set f300 to 4 0 kHz or less If parameter f316 0 or 2 and current is increased to main module overheat level ol3 or to overheat level oh the l alarm or h alarm occurs If the cumulative amount of overload is increased further ol3 trip or oh trip occurs In this case to avoid such trips reduce the stall prevention lev...

Page 240: ...leration to stop 0 0 3600 360 0 s 2 0 f318 Synchronized acceleration time 0 0 3600 360 0 s 2 0 Function 1 Regenerative power ride through control When momentary power failure occurs during operation this function makes operation continue using the regeneration energy from a motor 2 Deceleration stop during power failure When momentary power failure occurs during operation this function stops the m...

Page 241: ... t operate at synchronized acceleration deceleration An example of setting when f302 1 When power is interrupted The time for which the operation of the motor can be continued depends on the machine inertia and load conditions Before using this function therefore perform verification tests Use with the retry function allows the motor to be restarted automatically without being brought to an abnorm...

Page 242: ...however control will be stopped and the motor will coast If the voltage in main circuit falls below main circuit undervoltage moff level at Non stop control during power failure the motor will coast and inverter displays stop and 0 0 alternately The motor continues coasting even after power supply is restored Motor speed Input voltage Note 5 If momentary power failure occurs during deceleration st...

Page 243: ...ration function increases the output frequency to the frequency at the start of synchronized deceleration or to the command frequency whichever is lower to accelerate the motor linearly within the time specified with f318 The S pattern operation function the braking sequence or the auto tuning function cannot be used along with this function When acceleration is started the message stop disappears...

Page 244: ...E6581611 F 64 6 Motor speed Time Inverter 1 Inverter 2 ON Input voltage 1 Power failure synchronized signal terminal S1 ON OFF ...

Page 245: ...ed by an unusual event other than overcurrent overvoltage overload overheating or step out This function will also be canceled if retrying is not successful within the specified number of times Retry is done only when the following trips occur oc1 oc2 oc3 op1 op2 op3 ol1 ol2 ol3 oh sout Protective operation detection relay signals FLA FLB FLC terminal signals are not sent during use of the retry f...

Page 246: ... as a press Parameter setting Title Function Adjustment range Default setting f304 Dynamic braking selection 0 Disabled 1 Enabled Resistor overload protection enabled 2 Enabled 3 Enabled Resistor overload protection enabled At ST terminal on 4 Enabled At ST terminal on 0 f308 Dynamic braking resistance 1 0 1000 Ω f309 Dynamic braking resistor capacity 0 01 30 00 kW Depending on models See Section ...

Page 247: ...reventing overload and overcurrent to protect the braking resistor the thermal relay is activated in case the protection function fails to work Select and connect a thermal relay THR appropriately to the capacity wattage of the braking resistor Connecting thermal relays and an external braking resistor IM Motor R L1 S L2 T L3 U T1 V T2 W T3 Main circuits Power supply PA PB MCCB Braking resistor op...

Page 248: ... a lift a press or a tension control machine or in applications that require deceleration stopping of a machine with a significant load inertial moment increase the dynamic braking resistor capacity according to the operation rate required To connect an external dynamic braking resistor select one with a resultant resistance value greater than the minimum allowable resistance value Be sure to set ...

Page 249: ...ailable For more information contact your Toshiba distributor Note 3 Type form of PBR indicates the thermal fuse Type form of PBR7 indicates the thermal fuse and thermal relay Note 4 The default setting values of parameter f308 Dynamic braking resistance and f309 Dynamic braking resistor capacity are applied to braking resistor option 3 Minimum resistances of connectable braking resistors The mini...

Page 250: ...etup menu setting Refer to section 11 5 2 100 corresponds to an input voltage of 200V for 240V models or to an input voltage of 400V for 500V models If f305 is set to 2 quick deceleration control the inverter will increase the voltage to the motor over excitation control to increase the amount of energy consumed by the motor when the voltage reaches the overvoltage protection level during decelera...

Page 251: ...1 Supply voltage corrected output voltage limited 2 Supply voltage uncorrected output voltage unlimited f307 Supply voltage correction output voltage limitation 3 Supply voltage corrected output voltage unlimited 1 1 Default setting values vary depending on the setup menu setting Refer to section 11 5 If f307 is set to 0 or 2 the output voltage will change in proportion to the input voltage Even i...

Page 252: ... f307 3 Voltage compensation no output voltage control Input voltage High Low Output frequency Output voltage V 0 Input voltage The above is applied when V F control mode selection parameter is set to or 1 the output voltage can be prevented from exceeding the input voltage Rated voltage Note Rated voltage is fixed at 200V for 240V class and 400V for 500V class Input voltage High Low Output voltag...

Page 253: ...l f320 Droop gain f323 Droop insensitive torque band f324 Droop output filter Function Drooping control has the function to prevent loads from concentrating at a specific motor because of a load imbalance when multiple inverters are used to operate one machine These parameters are used to allow the motor to slip according to the load torque current The insensitive torque band and the gain can be a...

Page 254: ...quency during power running During regenerative braking control is performed to increase the frequency The drooping control function is activated above the torque current set with f323 The amount of droop frequency Δf varies depending on the amount of torque current T1 Note If the base frequency vl exceeds 100Hz count it as 100Hz Control is exercised between the starting frequency f240 and the max...

Page 255: ... power running f336 Heavy load torque during power running f337 Heavy load torque during constant power running f338 Switching load torque during regenerative braking Refer to Functions for lift application E6581871 for details 6 22 Braking function 6 22 1 Brake sequence control f325 Brake releasing waiting time f326 Brake releasing small current detection level f340 Creeping time 1 f341 Braking m...

Page 256: ...53 Deceleration suspend time 0 0 10 0 s 0 0 Note1 The acceleration suspend frequency f350 should not be set below the starting frequency f240 Note2 The deceleration suspend frequency f352 should not be set below the stop frequency f243 Note3 If the output frequency is lowered by a stall prevention function the acceleration suspend function may be activated Function This function suspends accelerat...

Page 257: ...constant speed Output frequency Hz Time s Acceleration deceleration suspend signal Ex When setting the acceleration deceleration suspend signal to S3 terminal Title Function Adjustment range Example of setting f116 Input terminal selection 6 S3 0 203 60 Acceleration deceleration suspend signal Function No 61 is the inversion signal Note If the operation signal is ON after Acceleration deceleration...

Page 258: ...PID control waiting time f372 Process increasing rate f360 PID control speed type PID control f361 Delay filter f373 Process decreasing rate speed type PID control f362 Proportional gain f380 PID forward reverse f363 Integral gain characteristics selection f366 Differential gain f389 PID control reference signal f367 Process upper limit selection Stall control The inverter will automatically chang...

Page 259: ...ain 0 01 100 0 0 30 f363 Integral gain 0 01 100 0 0 20 f366 Differential gain 0 00 2 55 0 00 f367 Process upper limit 0 0 fh Hz 60 0 1 f368 Process lower limit 0 0 Hz 0 0 f369 PID control feedback signal selection 0 Disabled 1 Terminal VIA 2 Terminal VIB 3 Terminal VIC 4 to 6 0 f372 Process increasing rate speed type PID control 0 1 600 0 s 10 0 f373 Process decreasing rate speed type PID control ...

Page 260: ...input 0 Disabled 1 Terminal VIA 2 Terminal VIB 3 Terminal VIC 4 to 6 Note 1 When setting f389 do not select the same signal used for feedback input Note 2 When 3 is selected at f389 the amount of processing will be the value set at fpid Value of fpid can be set or changed during operation with the use of setting dial and then saved in fpid Please note that this value is not for fc setting panel op...

Page 261: ...le the terminal is ON 4 Adjusting the PID control gain level Adjust the PID control gain level according to the process quantities the feedback signals and the object to be controlled Parameter settings Title Function Adjustment range Default setting f362 Proportional gain P 0 01 100 0 0 30 f363 Integral gain I 0 01 100 0 1 s 1 0 20 f366 Derivative gain D 0 00 2 55 s 0 00 f362 P gain adjustment pa...

Page 262: ...rminal is ON f366 D gain adjustment parameter This parameter adjusts the differential gain level during PID control This gain increases the speed of response to a rapid change in deviation difference between the process value and the feedback value Note that setting the gain beyond necessity may cause fluctuations in output frequency and thus operation to become unstable Assign function number 52 ...

Page 263: ...le The inverter ignores feedback input signals carries out operation at the frequency determined by the amount of processing for the period of time specified with f359 and enters the PID control mode after the elapsed time 7 PID control forward reverse characteristic switch PID input characteristics can be reversed Process quantity Feedback amount 1 PID Output Opposite characteristic Original char...

Page 264: ...If the frequency command value specified using f389 and the frequency command value from f369 match the range of f167 an ON or OFF signal will be sent out from the output terminal Frequency command agreement signal Inverted Frequency command value f389 ON OFF ON OFF Frequency command agreement signal ...

Page 265: ...ning f400 independently 3 Combining the V F control mode selection pt and manual tuning Caution If the settings for V F control mode selections pt are 2 automatic torque boost control 3 vector control 4 energy saving and 5 Dynamic energy saving make sure to confirm the motor s name plate and set the following parameters vl Base frequency 1 rated frequency vlv Base frequency voltage 1 rated voltage...

Page 266: ...oltage is applied to the motor during tuning even though it barely rotates During tuning is displayed on the operation panel 3 Tuning is performed when the motor starts for the first time after f400 is set to 2 Tuning is usually completed within three seconds If it is aborted the motor will trip with the display of etn1 and no constants will be set for that motor 4 High speed motors high slip moto...

Page 267: ... value in this parameter Be careful as setting a value larger than necessary may lead to an increased current and then cause a trip at low speeds Perform adjustments according to the actual operation f405 Set the motor s rated capacity according to the motor s name plate or test report f415 Set the rated current of the motor For the rated current see the motor s nameplate or test report f416 Set t...

Page 268: ...ted frequency that is calculated from Back EMF vlv Base frequency voltage 1 rated voltage that is calculated from Back EMF f405 Motor rated capacity f415 Motor rated current f417 Motor rated speed f912 Q axis inductance per phase f913 D axis inductance per phase Selection 1 Setting PM motor control and auto tuning After setting pt 6 auto tuning occurs Set the auto tuning parameter f400 to 2 Auto t...

Page 269: ...tuning If an etn1 tuning error is displayed during auto tuning or when PM motor control characteristics are to be improved set motor constants manually Parameter setting Title Function Adjustment range Default setting f402 Automatic torque boost value 0 1 30 0 f405 Motor rated capacity 0 01 22 00 kW f415 Motor rated current 0 1 100 0 A Depends on the capacity Refer to section 11 4 f417 Motor rated...

Page 270: ...fault settings the moment of inertia of the load including the motor shaft value is optimally set considering a motor shaft of 1x When the moment of inertia of the load is not 1x set a value that matches that actual moment of inertia of the load thr If the rated capacity of the motor is one size smaller than that of the inverter lower the thermal protective level according to the rated current of ...

Page 271: ...0 You can also selectlimitingthe constant output or constanttorque in the constantoutput zone This function will not work when the parameter 7 setting Setting methods When setting limits to torque use internal parameters Torque limits can also be set with an external control device With the parameter f454 you can select the item for limit treatment in the constant output zone somewhat weak magneti...

Page 272: ...ion at acceleration deceleration f451 Acceleration deceleration operation after torque limit Function Using this function in combination with the mechanical brake of the lifting gear such as a crane or hoist makes it possible to minimize the delay before the brake starts working and thus prevents the load from falling due to torque decrease Moreover it improves the motor s response during inching ...

Page 273: ...ctual speed is kept in sync with the operation frequency while torque is held at a limit level in spite of torque decrease when releasing the mechanical brake The use of this function prevents the load from failing and improves the motor s response during inching operation Frequency Hz Torque N m Torque limit level Mechanical brake Time s Actual speed Acceleration rates vary depending on the torqu...

Page 274: ... and trips Parameter setting Title Function Adjustment range Default setting f452 Power running stall continuous trip detection time 0 00 10 00 s 0 00 f441 Power running torque limit 1 level 0 249 250 Disabled 250 f601 Stall prevention level 1 10 199 200 disabled 150 1 In case of overcurrent stall ot2 trip is occurred if the output current reached the stall prevention level f601 or more and this s...

Page 275: ...ue limitation ot2 trip is occurred if the output torque reached the power running torque limit level f441 or more and this situation maintain in f452 during power running Time s Output frequency Hz Time s Output torque less than 2 trip ...

Page 276: ...imit adjustment amount 0 50 10 f507 S pattern upper limit adjustment amount 0 50 10 1 Linear acceleration deceleration A general acceleration deceleration pattern This pattern can usually be used 2 S pattern 1 acceleration deceleration Select this pattern to accelerate decelerate the motor rapidly to a high speed region with an output frequency of 60Hz or more or to minimize the shocks applied dur...

Page 277: ...1 2 3 f500 Acceleration time 2 f501 Deceleration time 2 f503 Acceleration deceleration 2 pattern f504 Acceleration deceleration selection 1 2 3 panel keypad f505 Acceleration deceleration 1 and 2 switching frequency f510 Acceleration time 3 f511 Deceleration time 3 f512 Acceleration deceleration 3 pattern f513 Acceleration deceleration 2 and 3 switching frequency f519 Setting of acceleration decel...

Page 278: ... Selection using parameters Time s Output frequency Hz 0 Acceleration deceleration time 1 is initially set as the default Acceleration deceleration time 2 and 3 can be selected by changing the setting of the f504 Enabled if cmod panel input enabled 2 Switching by frequencies Switching the acceleration deceleration time automatically at the frequency setting of f505 Title Function Adjustment range ...

Page 279: ...on time dec 3 Switching using external terminals Switching the acceleration deceleration time via external terminals Output frequency Hz Set frequency Time s 0 1 2 3 4 5 6 Acceleration deceleration switching signal 1 Acceleration deceleration switching signal 2 1 Acceleration at the gradient corresponding to acceleration time acc 2 Acceleration at the gradient corresponding to acceleration time f5...

Page 280: ...S pattern acceleration deceleration 1 3 S pattern acceleration deceleration 2 Title Function Adjustment range Setting value f502 Acceleration deceleration 1 pattern 0 f503 Acceleration deceleration 2 pattern 0 f512 Acceleration deceleration 3 pattern 0 Linear 1 S pattern 1 2 S pattern 2 0 For an explanation of acceleration deceleration patterns see 6 23 1 Both the settings of the S pattern lower l...

Page 281: ...lace Do not set the stall prevention level parameter f601 below 30 under normal use conditions Function This parameter adjusts the output frequency by activating a current stall prevention function against a current exceeding the specified level Parameter setting Title Function Adjustment range Default setting f601 Stall prevention level 1 f185 Stall prevention level 2 10 199 A 200 Disabled 150 Di...

Page 282: ...retained even if power is turned off and turned back on during retry operation Flow of operation when f602 Occurrence of a trip Reset the inverter by panel or terminal operation Turn power off then turn it back on to reset the inverter Completion of reset If the cause of the trip is not eliminated If the cause of the trip is eliminated Normal operation The relay trips again Display of the cause Fa...

Page 283: ...n to S2 terminal Title Function Adjustment range Setting f114 Input terminal selection 4A S1 0 203 20 EXT Emergency stop by external signal Setting value 21 is reverse signal Note 1 Emergency stopping via the specified terminal is possible even during panel operation 2 Emergency stop from the operation panel Emergency stop from the operation panel is possible by pressing the STOP key on the panel ...

Page 284: ... one second or more Failure signal FL activated f605 3 The inverter checks for output phase failures during operation The inverter will trip if the phase failure status persists for one second or more Failure signal FL activated f605 4 The inverter checks for output phase failures at the start and during operation The inverter will trip if the phase failure status persists for one second or more F...

Page 285: ...ccur If this actually happens install an AC reactor f608 0 No tripping Failure signal FL not activated f608 1 Phase failure detection is enabled during operation The inverter will trip if the abnormal voltage status of main circuit capacitor persists for few minutes or more Failure signal FL activated Parameter setting Title Function Adjustment range Default setting f608 Input phase failure detect...

Page 286: ...erminal f610 1 The inverter will trip if a current below the current set with f611 flows for the period of time specified with f612 Failure signal FL activated Parameter setting Title Function Adjustment range Default setting f609 Small current detection hysteresis 1 20 10 f610 Small current trip alarm selection 0 Alarm only 1 Tripping 0 f611 Small current detection current 0 150 A 0 f612 Small cu...

Page 287: ...Parameter setting Title Function Adjustment range Default setting f613 Detection of output short circuit at start up 0 Each time standard pulse 1 Only one time after power on standard pulse 2 Each time short pulse 3 Only one time after power on short pulse 0 6 29 9 Ground fault detection function f614 Ground fault detection selection Function This parameter detects inverter ground fault If a groun...

Page 288: ...ure signal FL not activated An over torque alarm can be put out by setting the output terminal function selection parameter f615 1 The inverter trips when a torque exceeding the f616 specified level has been detected for longer than the f618 specified time Failure signal FL activated Parameter setting Title Function Adjustment range Default setting f615 Over torque trip alarm selection 0 Alarm onl...

Page 289: ...the ambient temperature is high or during operation This function will extend the service life of the cooling fan than when it is always running while the power is ON f620 0 Cooling fan automatically controlled Cooling fan operates only when the ambient temperature is high during operation f620 1 Cooling fan not automatically controlled The fan is always running when the inverter is on If the ambi...

Page 290: ...tive operation alarm signal output function to the OUT terminal Title Function Adjustment range Setting f131 Output terminal selection 2A OUT 0 255 56 COT Cumulative operation time alarm Setting value 57 is reverse signal The cumulative operation time until present time can be checked in status monitor mode Refer to chapter 8 The monitor value of cumulative operation time is reset to 0 zero by set...

Page 291: ... of analog input break detection VIC f649 Fallback frequency Function The inverter will trip if the VIC value remains below the specified value for about 0 3 seconds In such a case trip e 18 and alarm al05 is displayed f633 0 Disabled Not detected f633 1 100 The inverter will trip if the VIC input remains below the specified value for about 0 3 seconds Parameter setting Title Function Adjustment r...

Page 292: ...mation in the Status monitor mode Refer to chapter 8 An example of display Output of part replacement alarm signal The parts replacement alarm is assigned to the output terminal Setup example When the parts replacement alarm is assigned to the OUT terminal Title Function Adjustment range Setting f131 Output terminal selection 2A OUT 0 255 128 LTA Parts replacement alarm Setting value 129 is revers...

Page 293: ...g 2 Alarm only 1 f646 PTC detection resistor value 100 9999 Ω 3000 Note Protecting PTC thermal set f147 1 PTC input and slide switch SW2 to PTC side Tripping level is defined by f646 setting Alarm level is defined by 60 of f646 setting Connect the PTC between S3 and CC terminals Detection temperature can be set by f646 setting Connection Output of PTC input alarm signal The PTC input alarm is assi...

Page 294: ...onitor mode allows you to check on the time of replacement Refer to chapter 8 An example of display Output of number of starting alarm signal The number of starting alarm is assigned to the output terminal Setup example When the number of starting alarm is assigned to the OUT terminal Title Function Adjustment range Setting f131 Output terminal selection 2A OUT 0 255 162 NSA Number of starting ala...

Page 295: ...off in order to stop 2 Input terminal function 58 FIRE Input signal is retained once signal is ON Motor runs at the speed set by the parameter f294 Note In either case power terminal should be off in order to stop Parameter setting Title Function Adjustment range Default setting f650 Forced fire speed control selection 0 Disabled 1 Enabled 0 f294 Preset speed frequency 15 ll ul Hz 0 0 Setup exampl...

Page 296: ... reference frequencies by means of external input Parameter setting Title Function Adjustment range Default setting VIA input point 1 rate 0 250 0 VIA input point 2 rate 0 250 100 VIB input point 1 rate 250 250 0 VIB input point 2 rate 250 250 100 VIC input point 1 rate 0 250 0 VIC input point 2 rate 0 250 100 f660 Override addition input selection 0 Disabled 1 Terminal VIA 2 Terminal VIB 3 Termin...

Page 297: ...verride input Ex 2 VIB Reference frequency VIA Override input Ex 1 f660 3 VIC input f661 0 disabled Output frequency Reference frequency Override VIC input Hz Ex 2 f660 1 VIA input f661 0 disabled Output frequency Reference frequency Override VIA input Hz Value selected with 100 Output frequency Over ridden frequency Override VI II input 0 10V Over ridden frequency Override VIC input 0 10V VIA inp...

Page 298: ...quency 1 Override VIC input 100 Ex 2 f660 0 Disabled f661 1 VIA input fmod 2 VIB input fh 8 0 ul 8 0 VIB input f210 0 f211 0 f212 100 f213 8 0 VIA input f201 0 f205 0 f203 100 f206 100 Setting of VIB input Refer to Section 7 3 3 Setting of VIA input Refer to Section 7 3 1 Output frequency Reference frequency 1 Override VIA input 100 Ex 3 Title Function Adjustment range Default setting f729 Operati...

Page 299: ...function assigns VIB terminal The range of analog input voltage is 0 to 100 From 100 to 0 cannot be used The parameter that is selected by f663 can be adjusted range as following table Setting of f663 Object parameter VIB 0 input VIB 100 input 0 Frequency command 1 Acceleration deceleration time acc dec f500 f501 f510 f511 Parameter setting value x f214 Parameter setting value x f215 2 Upper limit...

Page 300: ...width 0 1 1 0 s 0 1 Setting example When integral input power pulse is output from output terminal Title Function Adjustment range Setting Output terminal selection 2A 0 255 180 IPU Integral input power pulse output signal There is no reverse signal 6 33 2 Pulse train output for meters f669 Logic output pulse train output selection OUT f676 Pulse train output function selection OUT f677 Maximum nu...

Page 301: ... VIC input value 21 22 23 PID feedback value fh 185 fh 150 150 185 185 250 100 100 100 fh 10 V 10 V 185 185 100 100 0 20mA 100 0 f677 Maximum numbers of pulse train output 0 50 2 00 kpps 0 80 f678 Pulse train output filter 2 1000 ms 64 Digital panel meter for reference Type K3MA F OMRON Connection terminal OUT E4 NO E5 Note 1 When item of f676 reaches Reference of max value the number of pulse tra...

Page 302: ...quency meter When using QS60T set f681 0 meter option 0 to 1mA output Parameter setting Title Function Adjustment range Default setting f681 Analog output signal selection 0 Meter option 0 to 1mA 1 Current 0 to 20mA output 2 Voltage 0 to 10V output 0 f684 Analog output filter 2 1000 ms 2 f691 Inclination characteristic of analog output 0 Negative inclination downward slope 1 Positive inclination u...

Page 303: ...92 Output current Internal calculated value f681 1 f691 0 f692 100 f681 1 691 0 f692 100 0 20 mA 0 100 Large gain Output current Internal calculated value 4 20 mA 0 100 Small gain f692 Output current Internal calculated value The analog output inclination can be adjusted using the parameter Refer to section 5 1 about how to adjustment ...

Page 304: ... or allow operation of the RUN and STOP keys on the operation panel and the change of parameters Using these parameters you can also prohibit various key operations Lock parameters with a password to prevent configuration Parameter setting Title Function Adjustment range Default setting f700 Parameter protection selection 0 Permitted 1 Writing prohibited Panel and extension panel 2 Writing prohibi...

Page 305: ...er from 1 to 9998 for f738 The number is the password Do not forget your password as it is required to release the lock 4 The settings for parameter f700 cannot be changed Note2 The lock cannot be released If you forget the password Do not forget this password as we cannot retrieve it Note3 Password cannot be set when parameter f700 0 Set the password after parameter f700 1 to 4 Note4 Password can...

Page 306: ...l Activating the Parameter editing prohibited function prevents changes to parameters Activating the Parameter reading editing prohibition function prevents reads and writes to parameters The following table shows an example of setting input terminal S1 and S2 Title Function Adjustment range Setting f114 Input terminal selection 4A S1 0 203 200 PWP Parameter editing prohibition f115 Input terminal...

Page 307: ...se setting other than 0 to f707 and increasing frequency by turning the setting dial to the right frequency will not be increased beyond this point with the hi alarm when the frequency exceeds ul Upper limit frequency with just one more step rotation Similarly when decreasing the frequency by turning the setting dial to the left and if the frequency falls below ll lower limit frequency with just o...

Page 308: ... fc changes in steps of 1Hz 0 1 2 60 Hz and also the value displayed on the operation panel changes in steps of 1 Use these settings to hide decimal fractions and also the value displayed on the operation panel changes in steps of 1 Use these settings to hide decimal fractions 6 34 5 Select the initial display of the panel f710 Initial panel display selection f720 Initial extension panel display s...

Page 309: ...ion 19 20 VIC input value 21 Pulse train input value pps 22 23 PID feedback value Hz free unit 24 Integral Input power kWh 25 Integral Output power kWh 26 Motor load factor 27 Inverter load factor 28 Inverter rated current A 29 FM output value 30 Pulse train output value pps 31 Cumulative power on time 100 hours 32 Cumulative fan operation time 100 hours 33 Cumulative operation time 100 hours 34 N...

Page 310: ...e motor is at a standstill the values monitored last are held as they were until the motor is started the next time The maximum and minimum values monitored after power is turned on is always displayed no matter whether the motor is in operation or at a standstill The maximum and minimum values are cleared to press the EASY key by setting f750 to 3 Output current Input voltage Output voltage and T...

Page 311: ...p at coast stop Inverter restarts due to supply power source again when the under voltage in main circuit alarm occurs Operation command canceled Inverter doesn t restart after coast stop or occurring the under voltage in main circuit alarm Press RUN key to operate again in panel operation Switch to ON the operation command in RS485 communication operation Title Function Adjustment range Default s...

Page 312: ... the operation panel 1 Deceleration stop The motor slows down to a stop in the deceleration time set with or or 2 Coast stop The inverter cuts off power supply to the motor The motor comes to a stop after coasting for a while Depending on the load the motor may keep running for a longer time Parameter setting Title Function Adjustment range Default setting f721 Panel stop pattern 0 Deceleration st...

Page 313: ...Default setting is hello Parameter setting Title Function Adjustment range Default setting Panel display selection at power on 0 hello 1 f791 to f794 2 3 0 1st and 2nd characters of 0 FFFF 2d2d 3rd and 4th characters of 0 FFFF 2d2d 5th and 6th characters of 0 FFFF 2d2d 7th and 8th characters of 0 FFFF 2d2d Select and set displayed characters with to if it is displayed characters other than hello R...

Page 314: ...s are selectable The integrating wattmeter display can be cleared by the signal to the input terminal Input terminal function 74 75 Integrating wattmeter display clear Title Function Adjustment range Default setting f748 Integrating wattmeter retention selection 0 Disabled 1 Enabled 0 f749 Integrating wattmeter display unit selection 0 1 1kWh 1 1 10kWh 2 1 100kWh 3 1 1000kWh 4 1 10000kWh Depends o...

Page 315: ...Block read data 3 f811 Communication command point1 setting f878 Block read data 4 f812 Communication command point1 frequencyf879 Block read data 5 f813 Communication command point2 setting f899 Communication function reset Warning Mandatory action Set the parameter Communication time out time f803 Communication time out action f804 and Disconnection detection of extension panel f731 If these are...

Page 316: ...e to multiple inverters with a single communication Peer to peer communication Refers to the function that enables the master inverter to send the data selected with a parameter to all slave inverters on the same network This function allows you to set up a network that makes it possible to carry out synchronized operation or proportional operation setting of point frequencies in an abbreviated ma...

Page 317: ...top 2 Trip Deceleration stop 0 f805 Communication waiting time 0 00 2 00 0 00 f806 Setting of master and slave for communication between inverters 0 Slave 0 Hz command issued in case the master inverter fails 1 Slave Operation continued in case the master inverter fails 2 Slave Emergency stop tripping in case the master inverter fails 3 Master transmission of frequency commands 4 Master transmissi...

Page 318: ...e 7 Input terminal monitor 8 Output terminal monitor 9 Terminal VIA monitor 10 Terminal VIB monitor 11 Terminal VIC monitor 12 Input voltage DC detection 13 Motor speed 14 Torque 0 f899 Communication function reset 0 1 Reset after execution 0 0 1 Disabled Indicates that the inverter will not be tripped even if a communication error occurs Trip The inverter trips when a communication time over occu...

Page 319: ...s of system Wiring 2 wire Transmission distance 500 m max total length Connection terminals 32max including upper host computer Inverters connected in the system 32max Synchronization scheme Start stop synchronization Communication baud rate 9600 bps to 38 4kbps Character transmission ASCII mode JIS X0201 8 bit ASCII Binary mode Binary codes fixed to 8 bits Binary codes fixed to 8 bits Error detec...

Page 320: ...e cable 1 Data is sent from the host computer 2 Data from the computer is received at each inverter and the inverter numbers are checked 3 The command is decoded and processed only by the inverter with the selected inverter number 4 The selected inverter responds by sending the processing results together with its own inverter number to the host computer 5 As a result only the selected inverter st...

Page 321: ...d processed 4 To prevent data conflicts only inverters where is overwritten to 0 can reply with data to the host computer 5 As a result all inverters are operating with the broadcast operation frequency command Note Specify inverter numbers by group for group broadcasts Function only for ASCII mode For parity mode see the Communications Function Instruction Manual Ex When 1 is set inverters 01 11 ...

Page 322: ...rter calculate a frequency reference from the data received and save the frequency calculated 3 As a result all slave inverters operate at the same frequency as the master inverter Note The master inverter always sends frequency command data to its slave inverters The slave inverters are always on standby so that they can receive an frequency command from the master inverter at anytime 6 38 3 Free...

Page 323: ...nk option Type CCL003Z ProfiBus DP option Type PDP003Z DeviceNet option Type DEV003Z EtherNet IP Modbus TCP option Type IPE002Z EtherCAT option Type IPE003Z Refer to each Instruction Manual of option for details 6 39 Permanent magnet motors f910 Step out detection current level f911 Step out detection time f912 q axis inductance f913 d axis inductance f915 Factory specific coefficient 9L Function ...

Page 324: ...Note 1 When using an PM motor consult your Toshiba dealer since the inverter is not compatible with all types of PM motors Note 2 The inverter may fail to detect step out in some cases because it uses an electrical method to detect step out To avoid detection failures you are recommended to install a mechanical step out detector 6 40 Traverse function f980 Traverse selection f981 Traverse accelera...

Page 325: ...tion Manual E6581913 or section 6 33 Check external signal conditions Withspeed frequency commandfrompanelkeypad setting dial 1 setting dial 2 Withspeed frequency commandfromexternal signal terminal VIA terminal VIB UP DOWN from external logic input 8 Terminal VIC 11 Pulse train input 4 6 7 Communication Run signal Panel keypad Speed command Panel keypad Refer to section 3 3 Example 1 2 Run signal...

Page 326: ...F 0 203 Note 1 0 No function Input terminal selection 2A R 4 R Input terminal selection 2B R 0 No function R Input terminal selection 2C R 0 203 Note 1 0 No function Input terminal selection 3A RES 8 RES RES Input terminal selection 3B RES 0 203 Note 1 0 No function Input terminal selection 4A S1 10 SS1 S1 Input terminal selection 4B S1 0 203 Note 1 0 No function Input terminal selection 5 S2 0 20...

Page 327: ... or 4 logic input Note 7 When stable operation cannot be attained because of frequency setting circuit noise increase the value of Connecting 1 For logic input 2 For connection sink logic via transistor output Usage example 3 wire operation one push operation Use the 3 wire operation function to operate the inverter maintaining operation without using the sequence circuit by inputting an external ...

Page 328: ... input is ignored when the power is turned ON Prevents sudden movements After turning the power ON turn terminal input ON again Note 3 When HD is OFF F and R are ignored even when ON R does not operate even if it s ON when HD is ON Likewise in this state F does not operate even if it s ON Turn F and R OFF and then turn them ON Note 4 During 3 wire operation sending the jog run mode command stops o...

Page 329: ...rameter editing permission 2nd stall prevention level Fast stop command 1 PID control prohibition Fast stop command 2 External thermal error input Traverse permission signal Forced local from communication Low voltage operation Operation hold hold of 3 wire operation Forward deceleration PID integral differential clear Forward stop PID characteristics switching Reverse deceleration Forced run oper...

Page 330: ... Usage Note1 A chattering momentary ON OFF of contact is generated by external factors of the vibration and the impact etc In particular please set the filter of 10ms or more or timer for measures when connecting it directly with input unit terminal of programmable controller Please use the OUT terminal as much as possible when the programmable controller is connected Control terminal block Functi...

Page 331: ... When assigning 1 type of function to the OUT terminal set only Leave parameter as the default setting Assign two types of functions to the output terminal RY RC OUT Terminal symbol Title Function Adjustment range Default setting Output terminal selection 1A 4 Low speed detection signal RY RC Output terminal selection 1B 255 Always ON Output terminal selection 2A 6 Output frequency attainment sign...

Page 332: ... terminal outputs signals when parameter 0 or 2 and the functions set at parameters and are simultaneously turned on 2 Output signals when either one of two types of functions is turned ON OR In case of RY RC terminal signals are output when parameter 1 or3 and either of the functions set at parameters and is turned on Timing chart ON OFF ON OFF ON OFF RY RC Output OUT terminal outputs signals whe...

Page 333: ...O terminal output ON Once turned on OUT NO are held on OFF The status of OUT NO changes in real time according to conditions Each one of the following numbers 81 83 is an inverse signal Usage example operational signal brake signal Low speed detection signal outputs the signal when the output frequency exceeds the setting of f100 This signal can be used as an operation signal by setting f100 to 0 ...

Page 334: ...ection Fault signal output also at a retry waiting Braking resistor overload pre alarm PTC input alarm signal Run Stop Factory specific coefficient 1 Serious failure Analog input break detection alarm Light failure F terminal status Cooling fan ON OFF R terminal status In jogging operation Cooling fan replacement alarm Operation panel terminal block operation Number of starting alarm Cumulative op...

Page 335: ...with positive logic Open collector output transistor or relay turned OFF ON with negative logic Open collector output transistor or relay turned OFF OFF with negative logic Open collector output transistor or relay turned ON Refer to section 11 7 for details about the output terminal functions or levels ...

Page 336: ...2 setting 0 100 100 VIA VIA input point 2 frequency 0 0 500 0Hz 1 VIB input point 1 setting 100 100 0 VIB input point 1 frequency 0 0 500 0Hz 0 0 VIB input point 2 setting 100 100 100 VIB VIB input point 2 frequency 0 0 500 0Hz 1 VIC input point 1 setting 0 100 20 VIC input point 1 frequency 0 0 500 0Hz 0 0 VIC input point 2 setting 0 100 100 VIC VIC input point 2 frequency 0 0 500 0Hz 1 VIA to VI...

Page 337: ...selection VIA VIB 0 4 0 0 or 1 Analog input VIA input point 1 setting 0 100 0 0 VIA input point 1 frequency 0 0 500 0Hz 0 0 0 0 VIA input point 2 setting 0 100 100 100 VIA input point 2 frequency 0 0 500 0Hz 1 50 0 60 0 Analog input filter 2 1000 ms 64 64 1 Default setting values vary depending on the setup menu setting Refer to section 11 5 Motor M R L1 U T1 MCCB Power Supply S L2 T L3 V T2 W T3 ...

Page 338: ...equency 0 0 500 0Hz 0 0 0 0 VIC input point 2 setting 0 100 100 100 VIC input point 2 frequency 0 0 500 0Hz 1 50 0 60 0 Analog input filter 2 1000 ms 64 64 1 Default setting values vary depending on the setup menu setting Refer to section 11 5 Hz Point 2 Point 1 Current input signal 0 20 100 0mA 4mA 20 mA Frequency Run and stop settings You can switch between forward run F and reverser run R and r...

Page 339: ...nt 1 setting 100 100 0 0 VIB input point 1 frequency 0 0 500 0Hz 0 0 0 0 VIB input point 2 setting 100 100 100 100 VIB input point 2 frequency 0 0 500 0Hz 1 50 0 60 0 Analog input filter 2 1000 ms 64 64 1 Default setting values vary depending on the setup menu setting Refer to section 11 5 Motor M R L1 U T1 MCCB Power Supply S L2 T L3 V T2 W T3 CC FLC VIB PP VF S15 Run and stop settings You can sw...

Page 340: ...ata collected at the time of occurrence of a trip is retained until the power is off Refer to section 8 3 2 y y PRG RUN About 10 kinds of data For 8 times About 10 kinds of predetermined data can be monitored 8 times after power off and on Data collected at the time of occurrence of a trip is retained when the power is off Refer to section 8 2 2 Past trip record detained monitor mode Note To retur...

Page 341: ... run reverse run Frequency command value FE02 The frequency command value Hz free unit is displayed In case of Output current FC02 The inverter output current load current A is displayed In case of Input voltage FC05 The inverter Input voltage DC detection V is displayed In case of Output voltage FC08 The inverter output voltage V is displayed In case of Input power k12 3 FC06 The inverter input p...

Page 342: ...r rated current A is displayed Overload and region setting 0998 0099 The inverter overload characteristic and region setting is displayed Past trip 1 FE10 Past trip 1 displayed alternately Past trip 2 FE11 Past trip 2 displayed alternately Past trip 3 FE12 Past trip 3 displayed alternately Past trip 4 FE13 Past trip 4 displayed alternately Past trip 5 FD10 Past trip 5 displayed alternately Past tr...

Page 343: ...ncy is displayed Operation at 60Hz 8 2 2 Display of detailed information on a past trip Details on a past trip of trips 1 to 8 can be displayed as shown in the table below by pressing the center of the setting dial when the trip record is selected in the status monitor mode Unlike the Display of trip information at the occurrence of a trip in 8 3 2 details on a past trip can be displayed even afte...

Page 344: ...r output voltage when the trip occurred is displayed V Input terminal The ON OFF status of each of the control signal input terminals F R RES S1 S2 S3 VIB VIA are displayed in bits ON OFF Output terminal The ON OFF status of each of the control signal output terminals RY RC OUT FL are displayed in bits ON OFF Cumulative operation time The cumulative operation time when the trip occurred is display...

Page 345: ... occurs The motor coasts and comes to a stop coast stop Parameter setting mode The first basic parameter history function is displayed Direction of rotation FE01 The direction of rotation at the occurrence of a trip is displayed forward run reverse run Frequency command value FE02 The frequency command value Hz free unit at the occurrence of a trip is displayed In case of Output current FC02 The o...

Page 346: ...r rated current A is displayed Overload and region setting 0998 0099 The inverter overload characteristic and region setting is displayed Past trip 1 FE10 Past trip 1 displayed alternately Past trip 2 FE11 Past trip 2 displayed alternately Past trip 3 FE12 Past trip 3 displayed alternately Past trip 4 FE13 Past trip 4 displayed alternately Past trip 5 FD10 Past trip 5 displayed alternately Past tr...

Page 347: ...to the left disappear at 100 Hz or more Ex 120 Hz is Note 2 You can switch between and A ampere V volt using the parameter current voltage unit selection Note 3 The input DC voltage displayed is 1 2 times as large as the rectified d c input voltage Note 4 VIA bar 3 4 Contact input activated ON OFF depend on VIA terminal input 0 to 2 Analog input always OFF VIB bar 1 to 4 Contact input activated ON...

Page 348: ...s in operation Note 10 If there is no trip record nerr is displayed Note 11 Of the items displayed on the monitor the reference values of items expressed in percent are listed below Output current The current monitored is displayed in percentage The value indicated on the nameplate is 100 The unit can be switched to A amperes Input voltage The voltage displayed is the voltage determined by convert...

Page 349: ...FE37 21 p800 Pulse train input value pps FE56 23 d40 0 PID feedback value Hz free unit FE22 24 k356 Integral input power Depend on f749 FE76 25 h348 Integral output power Depend on f749 FE77 26 g 75 Motor load factor FE26 27 l 70 Inverter load factor FE27 28 a33 0 Inverter rated current A FE70 29 f 70 FM output value FE40 30 p800 Pulse train output value pps FD40 31 p34 5 Cumulative power on time ...

Page 350: ...y setting 2 If a negative value of signed signal is specified the negative sign is displayed When the negative sign is displayed do not display q b 3 Data set with FA65 FA79 is displayed For details refer to Communication Function Instruction Manual E6581913 ...

Page 351: ...ective and the Low Voltage Directive this section explains how to install inverters and what measures should be taken to satisfy the EMC Directive We have tested representative models with them installed under the environment described later in this manual to check for conformity with the EMC Directive However we cannot check the inverters under your operating environment EMC varies depending on t...

Page 352: ... satisfy the EMC Directive 1 Insert an EMC filter on the input side of the inverter to reduce transmission noise and radiation noise from input cables Single phase 240V class and three phase 500V class inverters are equipped with an EMC filter Table 2 Combinations of inverter and EMC filter Three phase 240 V class Combination of inverter and filter Inverter type Conductive noise IEC61800 3 categor...

Page 353: ...L W VFS15S 2022PL W Built in filter Three phase 500 V class Inverter type Conductive noise IEC61800 3 category C2 PWM carrier frequency of 12kHz and motor wiring length of 5m or less Conductive noise IEC61800 3 category C3 PWM carrier frequency of 12kHz and motor wiring length of 25m or less VFS15 4004PL W VFS15 4007PL W VFS15 4015PL W VFS15 4022PL W VFS15 4037PL W Built in filter VFS15 4055PL W V...

Page 354: ... short as possible earth the metal plate and the control panel securely with a distance kept between the earth cable and the power cable 4 Route the input and output wires apart as far as possible from each other 5 To suppress radiation noise from cables ground all shielded cables through a noise cut plate It is effective to earth shielded cables in the vicinity of the inverter and cabinet within ...

Page 355: ...2 S L2 N T L3 Fixed by insulation lock EMC plate Install the shield cable after modifying it as shown below Control wiring Shielded cables Control wiring Shielded cables Remove the covering of the cable and fix the shield in the metal saddle Braking resistor wiring Shielded cables PA PB Example of wiring ...

Page 356: ...earth terminal on the EMC plate Refer to the table in 10 1 for details about earth cable sizes A minimum wire size of 10mm 2 may be required to meet standards limiting leakage current 3 Install a non fuse circuit breaker or a fuse on the input side of the inverter Refer to section 10 1 and 9 2 3 9 2 Compliance with UL Standard and CSA Standard This inverter that conform to the UL Standard and CSA ...

Page 357: ...s J 25 AWG 12 AWG 14 VFS15 2037PM W 240 5 5 Class J 45 AWG 10 AWG 10 VFS15 2055PM W 240 22 5 Class J 60 AWG 8 AWG 10 VFS15 2075PM W 240 22 5 Class J 70 AWG 6 AWG 10 VFS15 2110PM W 240 22 5 Class J 100 AWG 6 2 AWG 8 VFS15 2150PM W 240 22 5 Class J 110 AWG 6 2 AWG 8 VFS15S 2002PL W 240 1 5 Class CC 7 AWG 14 AWG 14 VFS15S 2004PL W 240 1 5 Class J 15 AWG 14 AWG 14 VFS15S 2007PL W 240 1 5 Class J 25 AW...

Page 358: ...n This does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes This is dependant on the type of installation 9 2 4 Motor thermal protection Selects the electronic thermal protection characteristics that fit with the ratings and characteristics of the motor Refer to section 3 5 In case of mu...

Page 359: ...5 2 0 1 5 1 5 2 0 1 5 2 0 1 5 2 0 1 5 2 0 2 2 2 5 2 0 1 5 2 0 1 5 2 0 1 5 2 0 4 0 4 0 2 0 2 5 2 0 2 5 2 0 4 0 2 0 5 5 10 5 5 4 0 2 0 6 0 3 5 6 0 3 5 7 5 16 8 0 6 0 3 5 10 3 5 10 5 5 11 25 14 10 5 5 16 8 0 16 8 0 15 35 22 16 14 25 14 25 14 3 phase 240V class 18 5 50 22 25 14 35 14 35 22 0 2 1 5 2 0 1 5 2 0 1 5 2 0 1 5 2 0 0 4 1 5 2 0 1 5 2 0 1 5 2 0 1 5 2 0 0 75 1 5 2 0 1 5 2 0 1 5 2 0 1 5 2 0 1 5 ...

Page 360: ... 5 11 4 0 2 0 10 5 5 15 6 0 3 5 16 5 5 3 phase 500V Class 18 5 10 5 5 16 5 5 1 For Japan JEAC8001 2005 compliant Note 1 Sizes of the wires connected to the input terminals R L1 S L2 and T L3 Single phase models are R L1 and S L2 N and the output terminals U T1 V T2 and W T3 when the length of each wire does not exceed 30m If there is a need to bring the inverter into UL compliance use wires specif...

Page 361: ...be connected to primary side of each inverter to protect the wiring system Note 1 Selections for use the Toshiba 4 pole standard motor with power supply voltage of 200V 400 50Hz Note 2 Be sure to attach a surge absorber to the exciting coil of the relay and the magnetic contactor Note 3 When using the auxiliary contacts 2a of the magnetic contactor MC for the control circuit connect the contacts 2...

Page 362: ...e detector FL built into the inverter is activated 3 In the event of a power failure for prevention of auto restart 4 If the resistor protective relay is tripped when a braking resistor option is used When using the inverter with no magnetic contactor MC on the primary side install a molded case circuit breaker with a voltage tripping coil instead of an MC and adjust the circuit breaker so that it...

Page 363: ...verload relay 1 This inverter has an electronic thermal overload protective function In the following cases however an overload relay suitable for the adjustment of the motor electronic thermal protection level and appropriate to the motor used should be installed between the inverter and the motor When using a motor with a current rating different to that of the corresponding Toshiba general purp...

Page 364: ...filter 6 9 EMC Plate attached as standard DIN rail kit 2 DC reactor DCL 10 4 Optional external devices The following external devices are optionally available for this inverter series 10 Parameter writer RKP002Z PWU003Z 11 Extension panel RKP007Z 12 Remote control panel CBVR 7B1 13 Frequency meter QS60T 14 FRH kit FRH KIT 15 USB communication converter USB001Z 16 CC Link communication option CCL00...

Page 365: ...A FLC STO SU RY RV STOP MODE PRG MON Hz STAT US RUN RUN EASY STOP MODE PRG MON Hz How to mount the option Unlock the front cover and open it Mount the option to the option adapter Close the front cover and lock it Remove the option connector cover on the front cover from the back side ...

Page 366: ...o wire the grounding cable Hang the hook of the option adapter on the bottom of the front cover and mount it to the inverter Side view After mounting the option adapter the depth increases 25 5mm Wire the attached grounding cable to grounding terminal of inverter Grounding terminal of the option adapter Recommended tightening torque 0 5N m Grounding terminal of the inverter ...

Page 367: ...ssible to edit 6 1 1 0090 Application easy setting 10 0 1 Initial easy setting 2 Conveyor 3 Material handling 4 Hoisting 5 Fan 6 Pump 7 Compressor 0 6 1 2 0093 Guidance function 0 1 2 Preset speed guidance 3 4 Motor 1 2 switching operation guidance 5 Motor constant setting guidance 6 0 6 1 3 0094 Overload characteristic selection 0 1 Constant torque characteristic 150 60s 2 Variable torque charact...

Page 368: ...er selection 0 Output frequency 1 Output current 2 Frequency command value 3 Input voltage DC detection 4 Output voltage command value 5 Input power 6 Output power 7 Torque 8 9 Motor cumulative load factor 10 Inverter cumulative load factor 11 PBR Braking resistor cumulative load factor 12 Stator frequency 13 VIA input value 14 VIB input value 15 Fixed output 1 output current 100 equivalent 16 Fix...

Page 369: ... 0 30 0 2 6 4 0600 Motor electronic thermal protection level 1 A 1 1 10 100 100 5 6 6 29 1 Setting Overload protection OL stall 0 valid invalid 1 valid valid 2 invalid invalid 3 Standard motor invalid valid 4 valid invalid 5 valid valid 6 invalid invalid 0017 Electronic thermal protection characteristic selection 7 VF motor invalid valid 0 5 6 0030 Preset speed frequency 0 Hz 0 1 0 01 0 0 0018 Pre...

Page 370: ... only 2 North America read only 3 Asia read only 4 Europe read only 1 4 4 0050 EASY key mode selection 0 Standard setting mode at power on 1 Easy setting mode at power on 2 Easy setting mode only 0 4 5 Extended parameter starting at 100 4 2 2 Extended parameter starting at 200 Extended parameter starting at 300 Extended parameter starting at 400 Extended parameter starting at 500 Extended paramete...

Page 371: ... 6 2 6 10 2 7 3 0108 Always active function selection 2 0 153 6 0 No function 6 7 1 0 VIA analog input VIB analog input 1 VIA analog input VIB contact input 2 3 VIA contact input Sink VIB contact input 0109 Analog logic input selection VIA VIB 4 VIA contact input Source VIB contact input 0 6 6 3 6 7 2 6 10 2 7 2 1 7 3 0110 Always active function selection 3 0 153 6 6 ST 6 7 1 0111 Input terminal s...

Page 372: ...put terminal response time ms 1 1 1 1000 1 6 7 2 7 2 1 0146 Logic input pulse train input selection S2 0 Logic input 1 Pulse train input 0 6 7 2 6 10 5 7 2 1 0147 Logic input PTC input selection S3 0 Logic input 1 PTC input 0 2 3 2 6 7 2 6 29 16 7 2 1 0151 Input terminal selection 1B F 0 6 7 2 7 2 1 0152 Input terminal selection 2B R 0 0153 Input terminal selection 3B RES 0 0154 Input terminal sel...

Page 373: ...196 V f 5 point setting VF4 frequency Hz 0 1 0 01 0 0 fh 0 0 0197 V f 5 point setting VF4 voltage 0 1 0 01 0 0 125 0 0 0 0198 V f 5 point setting VF5 frequency Hz 0 1 0 01 0 0 fh 0 0 0199 V f 5 point setting VF5 voltage 0 1 0 01 0 0 125 0 0 0 Frequency parameters Title Communication No Function Unit Minimum setting unit Panel Commun ication Adjustment range Default setting User setting Reference 0...

Page 374: ...c coefficient 2A 3 0240 Starting frequency Hz 0 1 0 01 0 1 10 0 0 5 6 11 1 0241 Operation starting frequency Hz 0 1 0 01 0 0 0 0 6 11 2 0242 Operation starting frequency hysteresis Hz 0 1 0 01 0 0 0 0 0243 Stop frequency setting Hz 0 1 0 01 0 0 Same as 0 1 30 0 0 0 6 11 1 0249 PWM carrier frequency during DC braking kHz 0 1 0 1 2 0 16 0 4 0 6 12 1 0250 DC braking starting frequency Hz 0 1 0 01 0 0...

Page 375: ...0 0 0 0272 Jump frequency 2 Hz 0 1 0 01 0 0 0 0 0273 Jumping width 2 Hz 0 1 0 01 0 0 30 0 0 0 0274 Jump frequency 3 Hz 0 1 0 01 0 0 0 0 0275 Jumping width 3 Hz 0 1 0 01 0 0 30 0 0 0 0287 Preset speed frequency 8 Hz 0 1 0 01 0 0 0288 Preset speed frequency 9 Hz 0 1 0 01 0 0 0289 Preset speed frequency 10 Hz 0 1 0 01 0 0 0290 Preset speed frequency 11 Hz 0 1 0 01 0 0 0291 Preset speed frequency 12 H...

Page 376: ...voltage limit operation Deceleration stop mode selection 0 Enabled 1 Disabled 2 Enabled Quick deceleration control 3 Enabled Dynamic quick deceleration control 2 6 19 5 0 Supply voltage uncorrected output voltage limited 1 Supply voltage corrected output voltage limited 2 Supply voltage uncorrected output voltage unlimited 0307 Supply voltage correction output voltage limitation 3 Supply voltage c...

Page 377: ...leasing waiting time s 0 01 0 01 0 00 2 50 0 00 6 22 1 0326 Brake releasing small current detection level 1 1 0 100 0 0327 Factory specific coefficient 3C 3 0328 Light load high speed operation selection 0 Disabled 1 High speed operation speed set automatically Power running at F command Increase 2 High speed operation speed set automatically Power running at R command Increase 3 High speed operat...

Page 378: ...se winding up 3 Horizontal operation 0 0342 Load portion torque input selection 0 Disabled 1 Terminal VIA 2 Terminal VIB 3 Terminal VIC 4 f343 4 0343 Hoisting torque bias input valid only when 1 0 01 250 250 100 0344 Lowering torque bias multiplier 1 0 01 0 100 100 0345 Brake release time s 0 01 0 01 0 00 10 00 0 05 0346 Creeping frequency Hz 0 1 0 01 f240 20 0 3 0 0347 Creeping time 2 s 0 01 0 01...

Page 379: ...ber of pulse train input pps 1 1 10 500 25 6 10 5 0380 PID forward reverse characteristics selection 0 Forward 1 Reverse 0 6 24 0382 Hit and stop control 0 Disabled 1 Enabled 2 0 6 22 2 0383 Hit and stop control frequency Hz 0 1 0 01 0 1 30 0 5 0 0384 Factory specific coefficient 3G 3 0385 Factory specific coefficient 3H 0386 Factory specific coefficient 3I 0389 PID control reference signal select...

Page 380: ...isabled 250 0444 Power running torque limit 2 level 1 0 01 0 249 250 Disabled 250 0445 Regenerative braking torque limit 2 level 1 0 01 0 249 250 Disabled 250 0451 Acceleration decel eration operation after torque limit 1 1 0 In sync with acceleration deceleration 1 In sync with min time 0 6 26 2 0452 Power running stall continuous trip detection time s 0 01 0 01 0 00 10 00 0 00 6 26 3 0454 Consta...

Page 381: ...g parameters Do not change the value of these parameters Acceleration deceleration time parameters Title Communication No Function Unit Minimum setting unit Panel Commun ication Adjustment range Default setting User setting Reference 0500 Acceleration time 2 s 0 1 0 1 0 0 3600 360 0 8 10 0 0501 Deceleration time 2 s 0 1 0 1 0 0 3600 360 0 8 10 0 6 27 2 0502 Acceleration decel eration 1 pattern 0 6...

Page 382: ...ecution 0 2 0 1s unit after execution 0 0 5 2 6 27 2 0590 Shock monitoring 0 Disabled 1 Current detection 2 Torque detection 0 6 28 0591 Shock monitoring trip alarm selection 0 Alarm only 1 Tripping 0 0592 Shock monitoring detection direction selection 0 Over current torque detection 1 Low current torque detection 0 0593 Shock monitoring detection level 1 1 0 250 150 0595 Shock monitoring detectio...

Page 383: ...ed 1 6 29 6 0609 Small current detection hysteresis 1 1 1 20 10 0610 Small current trip alarm selection 0 Alarm only 1 Tripping 0 0611 Small current detection current A 1 1 0 150 0 0612 Small current detection time s 1 1 0 255 0 6 29 7 0613 Detection of output short circuit at start up 0 Each time standard pulse 1 Only one time after power on standard pulse 2 Each time short pulse 3 Only one time ...

Page 384: ...f649 frequency 3 Alarm only Maintain running 4 Alarm only Deceleration stop 0 6 29 14 0645 PTC thermal selection 1 Tripping 2 Alarm only 1 6 29 16 0646 PTC detection resistor value Ω 1 1 100 9999 3000 0648 Number of starting alarm 10000 times 0 1 0 1 0 0 999 0 999 0 6 29 17 0649 Fallback frequency Hz 0 1 0 01 ll 0 0 6 29 14 0650 Forced fire speed control selection 0 Disabled 1 Enabled 0 6 30 0656 ...

Page 385: ...tator frequency 13 VIA input value 14 VIB input value 15 Fixed output 1 output current 100 equivalent 16 Fixed output 2 output current 50 equivalent 17 Fixed output 3 Other than the output current 18 Communication data 19 20 VIC input value 21 22 23 PID feedback value 0 0677 Maximum numbers of pulse train output kpps 0 01 0 01 0 50 2 00 0 80 0678 Pulse train output filter ms 1 1 2 1000 64 0679 Pul...

Page 386: ... ampere V volt 0 5 10 1 0702 Frequency free unit display magnification Times 0 01 0 01 0 00 Disabled display of frequency 0 01 200 0 0 00 5 10 2 0703 Frequency free unit coverage selection 1 1 0 All frequencies display 1 PID frequencies display 0 0705 Inclination characteristic of free unit display 1 1 0 Negative inclination downward slope 1 Positive inclination upward slope 1 0706 Free unit displ...

Page 387: ...alue 14 VIB input value 15 to 17 18 Arbitrary code from communication 19 20 VIC input value 21 Pulse train input value pps 22 23 PID feedback value Hz free unit 24 Integral input power kWh 25 Integral output power kWh 26 Motor load factor 27 Inverter load factor 28 Inverter rated current A 29 FM output value 30 Pulse train output value pps 31 Cumulative power on time 100 hours 32 Cumulative fan op...

Page 388: ...PID feedback value Hz free unit 24 Integral input power kWh 25 Integral output power kWh 26 Motor load factor 27 Inverter load factor 28 Inverter rated current A 29 FM output value 30 Pulse train output value pps 31 Cumulative power on time 100 hours 32 Cumulative fan operation time 100 hours 33 Cumulative operation time 100 hours 34 Number of starting 10000 times 35 Forward number of starting 100...

Page 389: ...prohibition 0 Permitted 1 Prohibited 0 0736 change prohibition during operation 0 Permitted 1 Prohibited 1 6 34 1 0737 All key operation prohibition 0 Permitted 1 Prohibited 0 0738 Password setting 0 Password unset 1 9998 9999 Password set 0 0739 Password verification 0 Password unset 1 9998 9999 Password set 0 0740 Trace selection 0 Disabled 1 At tripping 2 At triggering 3 1 2 1 6 35 0741 Trace c...

Page 390: ... Easy setting mode parameter 8 6 FM 0759 Easy setting mode parameter 9 999 0760 Easy setting mode parameter 10 999 0761 Easy setting mode parameter 11 999 0762 Easy setting mode parameter 12 999 0763 Easy setting mode parameter 13 999 0764 Easy setting mode parameter 14 999 0765 Easy setting mode parameter 15 999 0766 Easy setting mode parameter 16 999 0767 Easy setting mode parameter 17 999 0768 ...

Page 391: ... of these parameters Communication parameters Title Communication No Function Unit Minimum setting unit Panel Commun ication Adjustment range Default setting User setting Reference 0800 Baud rate 3 9600bps 4 19200bps 5 38400bps 4 0801 Parity 0 No parity 1 Even parity 2 Odd parity 1 0802 Inverter number 1 1 0 247 0 0803 Communication time out time s 0 1 0 1 0 0 Disabled 0 1 100 0 0 0 6 38 1 0804 Co...

Page 392: ...selection 1 Communication command 1 2 Communication command 2 3 Frequency command value 4 Output data on the terminal block 5 FM analog output 6 Motor speed command 0 0875 Block read data 1 0 0876 Block read data 2 0 0877 Block read data 3 0 0878 Block read data 4 0 0879 Block read data 5 0 No selection 1 Status information 1 2 Output frequency 3 Output current 4 Output voltage 5 Alarm information...

Page 393: ...ient 9E 3 0915 Factory specific coefficient 9L 0916 Factory specific coefficient 9F 0917 Factory specific coefficient 9G 0918 Factory specific coefficient 9H 0919 Factory specific coefficient 9I 0920 Factory specific coefficient 9J 0930 Factory specific coefficient 9K 3 Factory specific coefficient parameters are manufacturer setting parameters Do not change the value of these parameters Traverse ...

Page 394: ... 0 200 0 0 12 6 2 0 40 2 0 65 136 0 VFS15 2007PM W 6 0 200 0 0 12 5 8 0 75 3 4 60 136 0 VFS15 2015PM W 6 0 75 0 0 12 4 3 1 50 6 2 55 136 0 VFS15 2022PM W 5 0 75 0 0 12 4 1 2 20 8 9 52 136 0 VFS15 2037PM W 5 0 40 0 0 12 3 4 4 00 14 8 48 136 1 VFS15 2055PM W 4 0 15 0 0 44 3 0 5 50 21 0 46 136 1 VFS15 2075PM W 3 0 15 0 0 44 2 5 7 50 28 2 43 136 1 VFS15 2110PM W 2 0 7 5 0 88 2 3 11 00 40 6 41 136 1 VF...

Page 395: ... 0 Hz 60 0 Hz 60 0 Hz 240V class 230 V 230 V 230 V 200 V Base frequency voltage 1 2 500V class vlv f171 400 V 400 V 460 V 400 V V F control mode selection pt 0 0 0 2 Supply voltage correction output voltage limitation f307 2 2 2 3 Regenerative over excitation upper limit f319 120 120 120 140 Motor rated speed f417 1410 min 1 1410 min 1 1710 min 1 1710 min 1 Note1 Refer to section 3 1 about setup m...

Page 396: ...king command ON DC braking OFF Brake canceled 6 12 1 23 DBN Inversion of DC braking command Inversion of DB 24 AD2 2nd acceleration deceleration ON Acceleration deceleration 2 OFF Acceleration deceleration 1 6 8 1 6 27 2 25 AD2N Inversion of 2nd acceleration deceleration Inversion of AD2 26 AD3 3rd acceleration deceleration ON Acceleration deceleration 3 OFF Acceleration deceleration 1 or 2 27 AD3...

Page 397: ...k trigger signal ON Trigger start signal of trace function OFF Disabled 6 35 77 TRACEN Inversion of trace back trigger signal Inversion of TRACE 78 HSLL Light load high speed operation prohibitive signal ON Light load high speed operation prohibited OFF Light load high speed operation permitted 6 21 79 HSLLN Inversion of light load high speed operation prohibitive signal Inversion of HSLL 80 HDRY ...

Page 398: ...oltage operation signal ON Low voltage operation OFF Low voltage operation canceled 6 17 137 RSCN Inversion of low voltage operation signal Inversion of RSC 140 SLOWF Forward deceleration ON Forward operation with f383 frequency OFF Normal operation 6 22 2 141 SLOWFN Inversion of forward deceleration Inversion of SLOWF 142 STOPF Forward stop ON Forward stop OFF Normal operation 143 STOPFN Inversio...

Page 399: ...93 96 97 110 111 200 201 122 123 F R 2 3 4 5 X X X X X ST 6 7 RES 8 9 X SS1 SS2 SS3 SS4 10 11 12 13 14 15 16 17 X X X X X X JOG 18 19 X X X X X X EXT 20 21 DB 22 23 X X X X AD2 VF2 OCS2 24 25 28 29 32 33 PID IDC PIDSW 36 37 52 53 54 55 X X SCLC FMTB CMTB 48 49 106 107 108 109 HD 50 51 X X X X X X UP DWN CLR 88 89 90 91 92 93 FRR 96 97 PWE PWP 110 111 200 201 FST 122 123 X X X Priority Enabled X Di...

Page 400: ... trip output Inversion of FL 14 POC Over current detection pre alarm ON Output current is or more OFF Output current is less than 6 29 2 15 POCN Inversion of over current detection pre alarm Inversion of POC 16 POL Overload detection pre alarm ON or more of calculated value of overload protection level OFF Less than of calculated value of overload protection level 5 6 17 POLN Inversion of overload...

Page 401: ... COT Cumulative operation time alarm ON Cumulative operation time is or more OFF The cumulative operation time is less than 6 29 12 57 COTN Inversion of cumulative operation time alarm Inversion of COT 58 COMOP Communication option communication error ON Communication error of communication option occurs OFF Other than those above 6 38 59 COMOPN Inversion of communication option communication erro...

Page 402: ...gress ON Traverse deceleration in progress OFF Other than those above 127 TVSDN Inversion of traverse deceleration in progress Inversion of TVSD 128 LTA Parts replacement alarm ON Any one of cooling fan control board capacitor or main circuit capacitor reaches parts replacement time OFF Any one of cooling fan control board capacitor or main circuit capacitor does not reach parts replacement time 6...

Page 403: ...NSA Number of starting alarm ON Number of starting alarm is f648 or more OFF Number of starting alarm is less than f648 6 29 17 163 NSAN Inversion of number of starting alarm Inversion of NSA 166 DACC Acceleration operation in progress ON Acceleration operation in progress OFF Other than those above 7 2 2 167 DACCN Inversion of acceleration operation in progress Inversion of DACC 168 DDEC Decelera...

Page 404: ...r thr thr thr ll ll ll f758 fm fm fm fm thr thr thr f759 pt pt pt fm fm fm f760 olm olm olm pt pt pt f761 sr1 sr1 f304 f201 f201 f216 f762 sr2 sr2 f308 f202 f202 f217 f763 sr3 sr3 f309 f203 f203 f218 f764 sr4 sr4 f328 f204 f204 f219 f765 sr5 sr5 f329 f207 f207 fpid f766 sr6 sr6 f330 f216 f216 f359 f767 sr7 sr7 f331 f217 f217 f360 f768 f201 f240 f332 f218 f218 f361 f769 f202 f243 f333 f219 f219 f36...

Page 405: ...function 1 Frequency setting mode selection Application easy setting Maximum frequency Automatic acceleration deceleration V F control mode selection Torque boost setting macro function Default setting 1 Command mode selection Checking the region setting Extended parameters to to to to to to to to to to to 1 and can be changed during operation by setting Note Refer to Communication manual about pa...

Page 406: ... 1 Rated output current A Note 2 1 5 1 5 3 3 3 3 4 8 4 4 8 0 7 9 11 0 10 0 1 5 1 5 2 3 2 1 4 1 3 7 5 5 5 0 9 5 8 6 14 3 13 0 17 0 17 0 27 7 25 0 33 0 30 0 Rated output voltage Note 3 3 phase 200V to 240V 3 phase 380V to 500V Rating Overload current rating 150 60 seconds 200 0 5 second 150 60 seconds 200 0 5 second Voltage current 1 phase 200V to 240V 50 60Hz 3 phase 380V to 500V 50 60Hz Allowable ...

Page 407: ...h the braking resistor outside optional Input terminal function programmable Possible to select from among about 110 functions such as forward reverse run signal input jog run signal input operation base signal input and reset signal input to assign to 8 input terminals Logic selectable between sink and source Output terminal functions programmable Possible to select from among about 150 functions...

Page 408: ...detection output voltage information on input terminals information on output terminals and cumulative operation time when each trip occurred Output for frequency meter Analog output for meter 1mA dc full scale dc ammeter 0 20mA 4 to 20mA output DC ammeter allowable load resistance Less than 600Ω 0 10V output DC voltmeter allowable load resistance Over 1kΩ Maximum resolution 1 1000 4 digit 7 segme...

Page 409: ...130 210 12 D 3 6 11 VFS15 2110PM W 6 8 3 phase 240V 15 VFS15 2150PM W 180 310 190 160 295 20 7 5 E 6 9 0 2 VFS15S 2002PL W 101 131 0 8 0 4 VFS15S 2004PL W 120 1 0 0 75 VFS15S 2007PL W 72 135 60 13 A 1 1 1 5 VFS15S 2015PL W 1 6 1 phase 240V 2 2 VFS15S 2022PL W 105 130 150 93 121 5 12 7 5 B 1 6 0 4 VFS15 4004PL W 1 4 0 75 VFS15 4007PL W 1 5 1 5 VFS15 4015PL W 107 130 153 93 121 5 13 B 1 5 2 2 VFS15 ...

Page 410: ...inverter dimensions common to all inverters in these figures are shown with numeric values but not with symbols Here are the meanings of the symbols used W Width H Height D Depth W1 Mounting dimension horizontal H1 Mounting dimension vertical H2 Height of EMC plate mounting area D2 Depth of setting dial Note 2 Here are the available EMC plate Fig A EMP007Z Fig B EMP008Z Fig C EMP009Z Fig D EMP010Z...

Page 411: ...0 150 10 VF S15 210 Mounting dimension 130 Mounting dimension EMC plate Option Note 2 2 R2 5 8 R2 5 11 14 STATUS RUN RUN EASY STOP PRG MON Hz MODE 7 310 20 7 5 74 5 178 94 5 190 180 VF S15 10 295 Mounting dimension 160 Mounting dimension EMC plate Option Note 2 9 R3 2 R3 Fig D Fig E ...

Page 412: ...oad fluctuation Check the load operated machine 0003 Overcurrent during constant speed operation Low inductance motor especially High speed motor is used Choose the higher power range drive 1 class up drive is recommended 0004 Overcurrent An overcurrent on the load side at start up The insulation of the output main circuit or motor is defective The motor has too small impedance Check the secondary...

Page 413: ...op etc Use auto restart and ride through control 000D Inverter overload The load is too large Use an inverter with a larger rating The V F setting is improper Check the V F parameter setting The motor is locked up Check the load operated machine 000E Motor overload Low speed operation is performed continuously An excessive load is applied to the motor during operation Adjust to the overload that t...

Page 414: ...when various data was written Turn the power off temporarily and turn it back on and then try operation again Write the data again Contact your Toshiba distributor when it happening frequently 0014 EEPROM fault 3 A data reading error occurred Turn off the inverter then turn it again If it does not recover from the error contact your Toshiba distributor 0015 Main unit RAM fault The control RAM is d...

Page 415: ... the DC braking function Unlock the motor shaft Check the interconnect cables between the inverter and the motor Prolong the acceleration deceleration time Turn off the Step out function when using the DC braking function or change the DC braking to Servo lock function 0029 Inverter type error It may be a breakdown failure Contact your Toshiba distributor 002D Over speed fault The input voltage fl...

Page 416: ...emergency stop press any other key Setting error alarm An error code and data are displayed alternately twice each An error is found in a setting when data is reading or writing Check whether the setting is made correctly Display of first last data items The first and last data item in the data group is displayed Press MODE key to exit the data group DC braking DC braking in process The message go...

Page 417: ...as input to f739 password verification If the password is correct pass is displayed and if it is incorrect fail is displayed Switching display of Easy setting mode Standard setting mode The EASY key was pushed in the standard monitor mode When easy is displayed setting mode becomes easy setting mode When std is displayed it becomes standard setting mode Note 2 Input requirement of region setting A...

Page 418: ... cause of the trip has already been eliminated When any overload function inverter overload motor overload main module overload braking resistor overload is active the inverter cannot be reset by inputting a reset signal from an external device or by operation panel operation before the virtual cooling time has passed Virtual cooling time about 30 seconds after the occurrence of a trip about 120 s...

Page 419: ...TOP key off Check to see that the frequency setting signal is not set at zero Check the settings of the frequency setting signal parameters Refer to section 3 2 2 Check the settings of frequency setting signal points 1 and 2 Refer to section 6 6 2 Check the operation start frequency setting to see if it is larger than the operation frequency Refer to section 6 7 2 Check that the frequency setting ...

Page 420: ...d than the specified one The motor has an improper voltage rating Use a motor with a proper voltage rating The motor terminal voltage is too low Check the setting of the base frequency voltage parameter Refer to section 5 11 Replace the cable with a cable larger in diameter The reduction gear ratio etc are not set properly Adjust the reduction gear ratio etc The output frequency is not set correct...

Page 421: ... correct environment of use and to find any sign of failure or malfunction by comparing current operation data with past operation records Inspection procedure Subject of inspection Inspection item Inspection cycle Inspection method Criteria for judgment 1 Dust temperature and gas Occasionally 1 Visual check check by means of a thermometer smell check 1 Improve the environment if it is found to be...

Page 422: ...way from molded parts such as plastic covers and units of the inverter Acetone Ethylene chloride Tetrachloroethane Benzen Ethyl acetate Trichloroethylene Chloroform Glycerin Xylene 14 2 Periodical inspection Make a periodical inspection at intervals of 3 to 6 months depending on the operating conditions Warning Mandatory action Before inspection perform the following steps 1 Shut off all input pow...

Page 423: ...n insulation resistance test on the main circuit terminal block only using a 500V insulation resistance tester Never conduct an insulation resistance test on control terminals other than terminals on the printed circuit board or on control terminals When testing the motor for insulation resistance separate it from the inverter in advance by disconnecting the cables from the inverter output termina...

Page 424: ...ice life of about ten years The fan also needs to be replaced if it makes a noise or vibrates abnormally 2 Smoothing capacitor The smoothing aluminum electrolytic capacitor in the main circuit DC section degrades in performance because of ripple currents etc It becomes necessary to replace the capacitor after it is used for about 10 years under normal conditions Since the smoothing capacitor is mo...

Page 425: ...rs a day The environment must be free of corrosive gases oil mist and dust Note 2 Figures are for when the inverter output current is 80 of the rated current of the inverter Note 3 The life of parts varies greatly depending on the operating environment 14 3 Making a call for servicing If defective conditions are encountered please contact your Toshiba distributor When making a call for servicing p...

Page 426: ...sed by improper or incorrect use or handling or unauthorized repair or modification of the inverter Failure or damage caused by the inverter falling or an accident during transportation after the purchase Failure or damage caused by fire salty water or wind corrosive gas earthquake storm or flood lightning abnormal voltage supply or other natural disasters Failure or damage caused by the use of th...

Page 427: ...injury Persons who specialize in the processing of waste and known as industrial waste product collectors and transporters or industrial waste disposal persons Please observe any applicable law regulation rule or ordinance for industrial waste disposal For safety s sake do not dispose of the disused inverter yourself but ask an industrial waste disposal agent Disposing of the inverter improperly c...

Page 428: ... 0 11 4083 7910 TOSHIBA ASIA PACIFIC PTE LTD 152 Beach Rd 16 00 Gateway East Singapore 189721 TEL 65 6297 0990 FAX 65 6297 5510 TOSHIBA CHINA CO LTD HSBC Tower 1000 Lujiazui Ring Road Pudong New Area Shanghai 200120 The People s Republic of China TEL 86 0 21 6841 5666 FAX 86 0 21 6841 1161 TOSHIBA INTERNATIONAL CORPORATION PTY LTD 2 Morton Street Parramatta NSW2150 Australia TEL 61 0 2 9768 6600 F...

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Page 431: ...ECHNICAL COLLEGE ADMINISTRATIVE CENTER WELLNESS CENTER HVAC EQUIPMENT PURCHASE BID PACKAGE 1 117 7TH ST N LA CROSSE WI HSR PROJECT NO 17001 SECTION 23 05 13 PART 2 PRODUCTS 2 03 VARIABLE FREQUENCY DRIVE VFD 1 00 Q9 2400EER3 TOSH Q9 ASD 40 HP 208V CB BYP OL 3 6 914 50 6 914 50 LOCATION AH 1 RETURN 1 00 Q9 2160IER3 TOSH Q9 ASD 15 HP 208V 48A CB BYP OL 5 2 726 85 2 726 85 LOCATION WELL PUMP 1 00 VFS1...

Page 432: ... AH 6 1 00 VFS15 2015PM W1 TOSH S15 ASD 2 HP 208V 8A IP20 325 47 325 47 1 00 NEM202Z TOSHIBA S15 CONDUIT ADAPTOR 2015 2022 45 60 45 60 EXCEPTION NO SCRS WILL BE SUPPLIED THEY ARE BEST INSTALLED BY MOTOR MANUFACTURER 3 00 SUBMITTALS HARD COPY SUBMITTALS MANUALS 00 00 START UP BY CERTIFIED TOSHIBA Q9 TECHNICIAN INCLUDED 24 MONTH WARRANTY FROM SHIPMENT WHEN START UP IS PERFORMED BY CERTIFIED TOSHIBA ...

Page 433: ...ECOMMEND A REPRESENTATIVE FROM THE ELECTRICAL CONTRACTOR AND CONTROL SYSTEM BE PRESENT AT THE START UP PRIOR TO START UP THE FOLLOWING MUST BE COMPLETED DRIVES ARE TO BE INSTALLED PER MANUFACTURERS SPECIFICATIONS LINE LOAD AND CONTROL WIRIING MUST BE IN SEPARATE CONDUITS SPEED REFERENCE SIGNAL WIRING SHALL BE A MINIMUM OF 18 AWG STRANDED SHIELDED TWISTED PAIR WITH SHIELD TERMINATED AT THE POINT OF...

Page 434: ... 04 17 JJS 05 19 17 NET 30 DAYS Customer PO 2695 304 PO Release Misc Number PPD ALLOW Order Item Description Notes Unit Price Extension IN THE EVENT A START UP CAN NOT BE COMPLETED BECAUSE ONE OR MORE OF THE ABOVE NAMED CONDITIONS WERE NOT MET SUBSEQUENT TIME NECESSARY TO COMPLETE THE START UP INCLUDING TRAVEL TO AND FROM THE JOB SITE WILL BE AS DESCRIBED ABOVE THANK YOU FOR YOUR BUSINESS Sub Tota...

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