Toshiba PA912 Instruction Manual Download Page 1

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Unified Contr

oller nv Series PROFIBUS (P

A912) Module Instruction Manual

6F8C1259

Instruction Manual

PROFIBUS (PA912) Module

Unified Controller

nv Series

1259.3.1107

Summary of Contents for PA912

Page 1: ...6F8C1259 Instruction Manual PROFIBUS PA912 Module Unified Controller nv Series ...

Page 2: ... contents of this document are subject to change without notice 4 This document is prepared with the utmost attention However when any doubt error or the matter to be changed is observed in the document the customer is kindly requested to inform us of it PROSEC TOSLINE TOSDIC and CIEMAC are the registered trade names of Toshiba IBM is a registered trade name of International Business Machines Corp...

Page 3: ...A serious injury indicates loss of sight injury burns high low temperature electric shock broken bones or intoxation that will have aftereffects and require hospitalization or long term hospital visits for healing 2 An injury indicates an injury burn or electric shock that does not need hospitalization or long term hospital visits for healing 3 A property damage indicates consequential damage in t...

Page 4: ...ature outside of the installation condition A place with high humidity outside of the installation condition A place with direct sunlight A place near equipment generating strong radio waves or magnetic fields It may cause accidents Mandatory Install the device in a place where maintenance and inspection can be done easily Otherwise it may cause accidents Prohibited Do not block the ventilation ho...

Page 5: ...ce or board touch a grounded metal to discharge the static electricity of your body Otherwise it may cause malfunction or failure due to static electricity Mandatory Wipe off stain on the device module or board with a soft cloth For severe stain use a wet cloth wrung tightly Leaving them stained may cause wrong decision or malfunction Mandatory Place a board or module removed from the unit or base...

Page 6: ...tact Toshiba s branch office or service offices Mandatory Before using check that the power capacity frequency voltage and regulation comply with the device specifications If not it may cause damage of the device or fire due to overheat as well as not obtaining the original performance of the device Mandatory When the ambient or internal temperature of the device rises abnormally or failure occurs...

Page 7: ...Prohibited Do not disassemble or modify the device or module It may cause malfunction or failure as well as loss of safety of the device Prohibited Do not forcefully bend pull or twist the power cord and cables It may cause breaks or heating Prohibited Do not insert any metal into the gaps of the device main body It may cause fire 5 SafetyPrecautions onTransportation Storage andDisposal CAUTION Ma...

Page 8: ...ial considerations indicate sufficient discussions with Toshiba s engineers to construct a safe system e g employing fool proof design fail safe design or redundant design Disclaimer Toshiba shall not be responsible for any damage caused by an earthquake lightning and wind flood damage fire for which Toshiba is not responsible for acts of a third party other accidents the client s willful acts or ...

Page 9: ...n Manual 6F8C1362 Describes the functions and basic use of the nv series type 2 Unified Controller nv series Integrated Controller V series Programming Instructions 6F8C1226 Unified Controller nv series Integrated Controller V series Engineering Tool 4 Basic Instruction Manual 6F8C1290 Describes how to create debug print and save programs using nV Tool Unified Controller nv series Integrated Contr...

Page 10: ...dule Describes the functions characteristics and names and functions of the parts Chapter 2 Installation and wiring Describes how to install it to the basic unit and how to connect cables Chapter 3 Setting Describes how to set the switches and parameters to use the module correctly Chapter 4 Startup and Shutdown Describes the operations such as checking before operation startup and shutdown Chapte...

Page 11: ...ting the TC net I O Loop Transmission Connector 21 2 4 Connecting the PROFIBUS Transmission Connectors 23 2 5 Replacing the Module 24 2 6 Removing the Base Unit 26 Chapter 3 Setting 27 3 1 Switch Setting 28 3 1 1 TC net I O loop address setting switch STN H STN L 28 3 1 2 Operation mode setting switch MODE 30 3 1 3 Maintenance switch MAINT 31 3 2 Setting the Slave Device Configuration Information ...

Page 12: ...eneral Specifications 86 A 2 PA912 and BU90A Specifications 87 A 3 PA912 Transmission Specifications 88 A 4 DC 24V System Power Supply Specifications 89 A 5 Serial Communication Port RS 232C Transmission Specifications 90 A 6 Byte swap mode Specifications 90 A 7 OIS DS System Alarm Specifications 92 Appendix B Outside Dimensions 95 Appendix C Related Products 97 Appendix D Decimal hexadecimal Conv...

Page 13: ...ons of the PA912 module 1 1 Functions and Characteristics of the PA912 Module 2 1 1 1 Cyclic transmission 5 1 1 2 Specifying medium high speed TC net I O loop scan loop scan 6 1 1 3 Transmission operation upon error 8 1 2 Names and Functions of the Parts 9 1 2 1 Names of the parts 9 1 2 2 Functions of the parts 10 ...

Page 14: ...ocol is most widely used and has a specification of most high speed performance efficiency and connected cost The PA912 can configure transmission paths with twisted pair cables Characteristics of the PA912 module PROFIBUS DP DP V0 protocol version compliance Connected to the PROFIBUS as the master module the PA912 can control PROFIBUS slave I O devices Relay to TC net I O loop The PA912 relays in...

Page 15: ...ROFIBUS PA912 Module Instruction Manual 3 CAUTION Confirm the combination version before use the PA912 module The combination version is described in next page Refer to manuals described in Introduction for how to confirm the Unified Controller version and the nV Tool version Mandatory ...

Page 16: ...ter singleloop only V2 01 TSB_0C32_V2 gsd V4 6 0orlater NotAvail V2 10 TSB_0C32 gsd V4 6 0orlater NotAvail V2 20orlater TSB_0C32 gsd TSB_0C32_V2 gsd V4 8 3orlater Avail Combination versions between PA912 firmware and type2 PA912 firmwareversion PA912GSDversion nV Tool Version Byte swap mode type2 duplexsystem firmwareversion PU821 FN812 firmwareVersion OISservice controlversion TC netI O loop V2 2...

Page 17: ...er and the PA912 are connected via the TC net I O loop and they have a virtually shared memory area called common memory When the output information is set in the common memory by the nv controller the information is outputted to the PRIFIBUS slave output devices via the TC net I O loop Similarly the input information to the slave input devices is inputted in the nv controller common memory via th...

Page 18: ...alf or the medium speed area latter half The input and output areas for the slave I O devices process data cyclic data can be specified as the high speed or medium speed area via the nV Tool by using a module parameter High speed scan byte size input output of the PA912 M PA912 NM module The setting method is described in Chapter 3 Setting It should be noted that the RAS information is fixedly set...

Page 19: ...ission in the TC net I O loop High speed scan byte size Output address of slave I O device Target slave I O device is subjected to medium speed scan transmission in the TC net I O loop High speed scan byte size Input Up to 1536 bytes can be set in units of 128 bytes 0 1536 High speed scan byte size Input address of slave I O device Target slave I O device is subjected to high speed scan transmissi...

Page 20: ...od is described in Chapter 3 Setting Table 1 2 Transmission operation upon error Mode Transmission operation Stop Halts the transmission operation Trans 1 Continues the transmission operation by setting the transmission data to the value immediately before the error occurrence Trans 2 Clear mode PA912 force the Slave module to change the Clear mode with the command without data 0 length data and 0...

Page 21: ...C net I O loop state display LED TC net I O loop connector Serial communication port TOOL PROFIBUS transmission connector PROFIBUS configurator tool port RUN ERR LP SCAN ACT1 ACT2 LNK1 LNK2 PROFIBUS DP CONFIG PROFIBU State display LED CFG MODE COM TOK LP1 LP2 TC net I O Loop address setting switch MAINT STN H STN L Operation mode setting switch MODE Maintenance switch MODE STN H STN L MAINT RUN PA...

Page 22: ...FF LP1 No link established abnormal ACT1 green Blinking LP1 Transmission is running normal OFF LP1 No transmission is running abnormal LNK2 green ON LP2 Link established normal OFF LP2 No link established abnormal ACT2 green Blinking LP2 Transmission is running normal OFF LP2 No transmission is running abnormal Note 1 Check the LED states from the front Note When the maintenance switch is set to t...

Page 23: ...Name Display CFG green red ON green Configuration data OK Blinking green Configuration data download in progress ON red Configuration data invalid OFF No Configuration data downloaded COM green red ON green Data exchange with all configured slaves Blinking green Data exchange with at least one configured slave ON red Bus control error OFF No data exchange with any of the configured slaves MODE gre...

Page 24: ...ransmission connector PROFIBUS DP is a connector for the PROFIBUS transmission cable For details refer to Chapter 2 Installation and Wiring Power terminal This is a terminal for the DC24V system power supply For details refer to Chapter 2 Installation and Wiring ...

Page 25: ... operation manual thoroughly 2 1 Types of I O Base Units 16 2 2 Installing the Module 17 2 2 1 Vertical installation of the module 17 2 2 2 Horizontal installation of the module 20 2 3 Connecting the TC net I O Loop Transmission Connector 21 2 4 Connecting the PROFIBUS Transmission Connectors 23 2 5 Replacing the Module 24 2 6 Removing the Base Unit 26 ...

Page 26: ...g temperature range 0 to 55 C Prohibited CAUTION Before installation or wiring remove the static electricity from your body The static electricity accumulated in the human body may cause failure of the product Prohibited CAUTION Do not touch the cables carelessly Applying stress to the cables may cause malfunction or accidents Prohibited CAUTION Do not insert or remove any cables and do not instal...

Page 27: ... module to the I O base unit remove it once and try again rather than forcing it Prohibited CAUTION Use a screwdriver To prevent damage to the screws use a screwdriver that is suitable for the screws Prohibited CAUTION Perform a notification check in the application level using the transmission protocol Mandatory ...

Page 28: ...nd Wiring 6F8C1259 16 2 1 Types of I O Base Units The PA912 module is installed to the I O base unit hereinafter base unit BU90A For the specifications of the I O base unit refer to Appendix A 2 PA912 and BU90A Specifications ...

Page 29: ...ation If ventilation is insufficient the internal temperature of the PA912 may increase causing failure or malfunction Mandatory The installation procedure is as follows 1 Install the base unit Use a 35mm wide DIN rail in the vertical direction Hook the DIN rail to the notch in the left side of the DIN rail installation slot on the back of the module and turn the base unit clockwise to install it ...

Page 30: ...ss dedicated ground to the power terminal block of the base unit BU90A of the PA912 the screw size for these wiring terminals is M3 5 Figure 2 2 Power terminal block of the base unit BU90A CAUTION Do not share the 24VDC power supply for the BU90A with the power supply for other I O If it is shared with the power supply for other I O it may cause malfunction or failure of the modules Prohibited CAU...

Page 31: ... the module in the lower part of the base unit and rotate it to fit the connector 2 Secure it to the base unit with the fixing screw on the top of the module 1 2 PA912 module Base unit Figure 2 3 Installing the module 4 Check before the operation Before turning on the power to operate the product check again that the switch setting installation and wiring are as described in this operation manual ...

Page 32: ...may increase causing failure or malfunction Mandatory PA912 can be installed in the horizontal direction The installation procedure is as follows 1 Place the base unit BU90A with its power terminal is on the left side and its switches are on the down side The horizontal installation of the other positioning is not available 2 Allow a space of 50mm or more from the top and bottom of the base unit T...

Page 33: ...ter cladding diameter 50 125 62 5 125 as a transmission cable connected to the TC net I O loop For the handling suggestions of optical transmission cable refer to Unified Controller nv series High Speed Serial I O System TC net I O Instruction Manual 6F8C1240 Figure 2 5 TC net I O loop transmission cable connection optical cables only 24V 0V FG 1 2 3 PA912 ERR RUN SCAN LP ACT2 LNK2 LP1 LP2 TOOL CO...

Page 34: ...IBUS DP ACT1 LNK1 24V 0V FG 1 2 3 PA912 ERR RUN SCAN LP ACT2 LNK2 LP1 LP2 TOOL COM CFG TOK MODE CONFIG PROFIBUS DP ACT1 LNK1 24V 0V FG 1 2 3 24V 0V FG 1 2 3 from the former LP2 RP913 RUN 1 ACT TX1 TX 1 LNK TX1 MAINT 1 RUN ACT FX1 FX 1 LINE 1 RUN 2 ACT TX2 TX 1 LNK TX2 MAINT 2 RUN ACT FX2 FX 2 LINE 2 to the latter LP1 Transmission cables electric Transmission cables optical MODE STN H STN L MAINT R...

Page 35: ...rs in the order illustrated in Figure 2 7 Important At terminating stations turn ON the termination resistor TERM built in the connectors Figure 2 7 Connection of PROFIBUS transmission cables Note For information on twisted pair cable and the connector for the PROFIBUS refer to Appendix C Related Products Slave Terminating station Terminating station Twisted pair cable Slave Connector TERM ON Mast...

Page 36: ...Confirm that the cable connection of the DC24V power supply is correct after the replacement Set the hexadecimal rotary switch and 4 bit dip switch of the I O base unit BU90A to the same setting as the I O base unit before replacement After installing the module and connecting the TC net I O loop optical transmission cable and PROFIBUS transmission cable set the maintenance switch to the down RUN ...

Page 37: ...ld be the independent configuration so that only PA912 can be powered off for example system with the no fuse breaker Mandatory CAUTION When replacing only the PA912 module during the nv controller is in operation specify the fallback mode to avoid the system failure If the DC24V power system to the PA912 module is turned off the communication of the module will stop and it will cause a serious fa...

Page 38: ...s in 2 2 Installing the module in the reverse order Also turn off the power To remove the base unit from the DIN rail remove all the cables and slide the stopper white plastic on the back of the base unit outward by using a screwdriver Slide the lock outward to pull out the main unit Figure 2 8 Removing the base unit ...

Page 39: ...ce switch MAINT 31 3 2 Setting the Slave Device Configuration Information 32 3 2 1 Setting the master node installation of the PA912 GSD file 34 3 2 2 Creating a new project and setting the device configuration 37 3 3 Setting with the Engineering Tool 46 3 3 1 Configuration import method 47 3 3 2 Network variable registration method 63 3 3 3 Registering Tags 70 ...

Page 40: ...s been assigned upon system configuration in a HEX code 03 to 22 h Assign an address with a different value to each of the nodes in the system Table 3 1 shows the setting of a TC net I O loop address Figure 3 1 TC net I O loop switch setting configuration Table 3 1 TC net I O loop address setting Name Description Remark Setting range 03 to 22 h STN H upper digit address 0 to F h STN L lower digit ...

Page 41: ...s as the TC net I O loop addresses of the SA911 SA912 PA912 connected to the same I O loop If the setting values are the same it does not function normally Note The TC net I O loop transmission system does not have the TC net I O loop address overlap detection function Therefore if the same TC net I O loop address is set in multiple stations the SA911 SA912 PA912 may apparently function normally W...

Page 42: ...ch and operation mode setting switch in the front of the module capture values when the power is turned on When the switch setting is changed turn on the power again Note To enable Byte swap mode it is necessary to set the Operation mode switch 3 ON Confirm the PA912 Firmware version V2 2x or later and nV Tool V4 8 3 later before you enable the switch No 3 ON more information about how to use the ...

Page 43: ... O transmission cable or PROFIBUS transmission cable Before inserting or removing cables set the switch to up MAINT position to isolate the module from the system After inserting the cable set the switch to down RUN position AS a factory default switch is set to be MAINT position Note Do not insert or remove cables during the PA912 is in operation and the maintenance switch is set RUN position Imp...

Page 44: ...RS 232C interface Connect the RS 232C connector on the computer and the CONFIG connector 9 pin male on the PA912 by using the connection cable specified below Figure 3 4 PROFIBUS configurator tool connection Important The PA912 uses the Anybus NetTool PB as a HMS PROFIBUS configurator tool Note that the HMS PROFIBUS configurator tool name Sycon which is used for the parallel I O module PF311 etc o...

Page 45: ...he instruction manual of the configurator tool Note that the explanations are given according to the following configuration Figure 3 5 System configuration and setting example PU811 RP913 PA912 1794 APB 1 1794 IB16 2 1794 IB16 3 1794 OB16 4 1794 OB16 5 Allen Bradley FLEX I O Input Adr 2 3 Slave Adr 3 Input Adr 128 129 Output Adr 2 3 Output Adr 128 129 Reception block high speed Reception block me...

Page 46: ...g describes how to install Toshiba GSD file for the PA912 1 Start up the Anybus NetTool PB 2 Select Tools Install new GS file Figure 3 6 Installation screen of the GSD file Note HMS PROFIBUS configurator tool Anybus NetTool PB is not bundled tothe PA912 module package Purchase the tool separately See the web site of configrator tool manufacturer HMS http www anybus jp The Target versions of HMS PR...

Page 47: ...Tool Important The PA912 is restricted to use the combination of the versions between PA912 firmware and the GSD See the combination versions described in Chapter 1 1 Functions and Characteristics of the PA912 Module If the correct combination of versions is not used the input and output data is set to be incorrect To avoid to use the incorrect combination of the versions PA912 firmware and Gsd Co...

Page 48: ... the versions of GSD See the displayed the words of the Screen after installing the GSD files to HMS PROFIBUS configurator tool Anybus NetTool PB If you installed the elder version TSB_0C32 gsd PA912 is displayed as PROFIBUS Master If you installed the latest version TSB_0C32_V2 gsd to HMS PROFIBUS configurator tool Anybus NetTool PB PA912_V2 is displayed as PROFIBUS Master ...

Page 49: ... series PROFIBUS PA912 Module Instruction Manual 37 3 2 2 Creating a new project and setting the device configuration The following describes how to create a new project 1 Select the Project menu New After selecting New a new project is created Figure 3 9 Creating a new project ...

Page 50: ...n screen and drag and drop it to the upper portion of the bus configuration 1 area Figure 3 10 Master node registration Important Set 1 for the PROFIBUS address of the PA912 master node If the value other than 1 is set the configuration import to the nV Tool described in 3 3 Setting with the Engineering Tool will not be available Drag and drop ...

Page 51: ...in the left portion of the main screen and drag and drop it to the upper portion of the bus configuration 1 area Figure 3 11 Slave node registration 1 Important Set within the range of 3 to 125 for the PROFIBUS address of the slave node If the value out of the range is set the configuration import to the nV Tool described in 3 3 Setting with the Engineering Tool will not be available Drag and drop...

Page 52: ...e slave I O device in the left portion of the main screen and drag and drop it to the lower portion of the bus configuration 1 area Figure 3 12 Slave node registration 2 Note To register the configurations or others of the I O device to the slave node refer to the instruction manual of the slave device Drag and drop ...

Page 53: ... the property setting screen of the slave I O device To set the scan transmission speed of the TC net I O loop to middle high speed specify the input and output addresses of the slave I O device Right click on the target slave I O device and select Object properties from the context menu Figure 3 13 Selecting the slave I O properties ...

Page 54: ...pe of the I O variable in the nV Tool can be set in increments of 1 word The Start Address of the slave I O device must start with an even byte address If an odd byte address is specified the configuration cannot be imported to the nV Tool The Start Address of the slave I O device must start with a multiple of 4 byte address in the case of using 2W length data DINT REAL DWORD TIME TOD DATE in the ...

Page 55: ...ion Unified Controller nv series PROFIBUS PA912 Module Instruction Manual 43 7 Check whether the setting is correct After making settings check the input and output addresses of the slave devices Figure 3 15 Screen after setting the slave I O properties ...

Page 56: ...F8C1259 44 8 Store the setting information of the slave device configuration Store the registration details Save them under a new name by selecting the Project menu Save as Figure 3 16 Saving the slave I O device settings ...

Page 57: ...en Make settings for the serial port in the Serial tub For details refer to the Anybus NetTool PB Instruction Manual Important When downloading the registration details to the PA912 nv controller should be in HALT condition and PA912 should be in initial condition the condition that the DC24V power supply to the PA912 module has turned off and COM MODE and TOK of the PROFIBUS status display LED ar...

Page 58: ...ed Controller V series nV Tool Basic Instruction Manual 6F8C1290 The following explains the outline of two methods which sets and registers PA912 For registering and setting the PA912 explanations are given with reference to a system in which the target system stations and modules controllers have been registered 1 Configuration import method Figure 3 18 Registration procedure 1 Register the PA912...

Page 59: ...9 Registration procedure Note When you register by a network variable registration method nV tool should use the version V4 10 13 or higher 1 Register the PA912 N to the I O node 2 Set the module parameters 4 Talker block and network variable are registered 5 Register the I O variables of the PA912 RAS information 3 PA912 NM is connected to a PROFIBUS network ...

Page 60: ...In the following steps import the slave device configuration created with the Anybus NetTool PB 1 Register the PA912 to the I O node Select I O node and select the File menu New Specify an arbitrary I O node number and set I O node device name PA912 Then click the OK button Figure 3 20 New I O node creation screen ...

Page 61: ...er nv series PROFIBUS PA912 Module Instruction Manual 49 2 Start up Configuration Import Select PA912 to which you wish to import the slave device configuration and select the File menu Configuration Import Figure 3 21 Configuration import start up screen ...

Page 62: ...sing the Anybus NetTool PB and click the OK button Figure 3 22 Configuration import file designation screen Note Clicking on the Add radio button will import the newly added slave devices only Thus the I O variables for the registered slave devices remain available Clicking on the Change radio button will delete all the registered slave devices and import new ones ...

Page 63: ...truction Manual 51 4 Check the registration details after import Figure 3 23 Screen after the completion of configuration import Note The Importing Exporting In Text Format function of nv Tool does not support data file import that contains PA912 slave I O device in User hardware configuration ...

Page 64: ...Module parameter setting Set the module parameters in the PA912 M in the following steps 1 Open the Module Parameters setting screen Select PA912 M and select the File menu Module Parameters Figure 3 24 Opening the Module Parameters screen ...

Page 65: ... or Byte swap Out Then select the address of word which you want to swap the data order After you select the data IN and Out Turn the MODE switch 3 ON Refer 3 1 2 and Restart the PA912 with maintenance switch Figure 3 25 Module Parameters screen Remark Refer to Chapter 1 Introducing the PA912 Module for details on module parameters Important After downloading the registration details to the PA912 ...

Page 66: ...ces Select a slave I O device and select the File menu I O Variables Figure 3 27 I O variable registration start screen 2 Register I O variables In the I O Variables screen make settings for I O Word No Bit No Variable Data type Comment optional I O Speed and Task Figure 3 28 I O variable registration screen ...

Page 67: ...ller nv series PROFIBUS PA912 Module Instruction Manual 55 3 Check the details of I O variable registration Figure 3 29 I O Variables screen 4 Register all slave I O devices Repeat the steps 1 3 until I O variables of all slave I O devices are registered ...

Page 68: ...of the PROFIBUS slave devices connected to the PA912 as well as the PA912 status information can be registered as the I O variables and can be referenced by using the nV Tool 1 Add I O variables to the PA912 M module Select the PA912 M and select the File menu I O Variables Figure 3 30 I O variable selection screen ...

Page 69: ...ntroller nv series PROFIBUS PA912 Module Instruction Manual 57 2 Register the I O variables Click the Default variable button in the I O Variables screen Figure 3 31 I O variable selection screen Figure 3 32 Screen after the I O variable registration ...

Page 70: ...mission I F module in error status 0 Transmission module PROFIBUS DP transmission I F module in normal operation NPR 1 Activation request exists 0 No activation request exists TXER 1 Transmission error exists 0 In normal operation NDT 1 Halted slave exists 0 In normal operation ACL 1 Automatic clear mode is enabled 0 Automatic clear mode is not enabled Remark ACL Automatic clrear mode bit of the T...

Page 71: ...ave setting status bit information of each slave 32 Slave operation status bit information of each slave 40 Slave diagnosis status bit information of each slave Figure 3 36 PROFIBUS DP status Remark PA912 verifies the disconnection as minor error via PROFIBUS Slave I Os within 500ms just after some traffic accident happens such as cable disconnection In nV Tool User are able to confirm disconnecti...

Page 72: ... Figure 3 38 Master status Table 3 7 Master status Value Name Description 00h OFFLINE Offline status 40h STOP Master slave data transmission halted 80h CLEAR Slave input information can be read out output is cleared or retained C0h OPERATE Cyclically inputting outputting data Remote address with error occurrence offset b7 b6 b5 b4 B3 b2 b1 b0 17 Remote address with error occurrence Figure 3 39 Rem...

Page 73: ... 114 113 112 Figure 3 40 Slave setting status Table 3 9 Slave setting status Value Description 1 Remote node is set 0 Remote node is not set Slave operation status offset b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 B3 b2 b1 b0 32 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 33 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 34 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 35 63 62 61 60 59 58 57 56 55 54...

Page 74: ... 34 33 32 43 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 44 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 45 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 46 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 47 125 124 123 122 121 120 119 118 117 116 115 114 113 112 Figure 3 42 Slave diagnosis status Table 3 11 Slave diagnosis status Value Description 1 New diagnosis information ...

Page 75: ... 63 3 3 2 Network variable registration method 3 3 2 1 Registration of configuration 1 Register the PA912 N to the I O node Select I O node and select the File menu New Specify an arbitrary I O node number and set I O node device name PA912 N Then click the OK button Figure 3 43 New I O node creation screen ...

Page 76: ...Module parameter setting Set the module parameters in the PA912 M in the following steps 1 Open the Module Parameters setting screen Select PA912 NM and select the File menu Module Parameters Figure 3 44 Opening the Module Parameters screen ...

Page 77: ...lem with nV Tool it is necessary to download the Byte swap command for the word address which is needed to be swapped Figure 3 45 Module Parameters screen Remark Refer to Chapter 1 Introducing the PA912 Module for details on module parameters Important After downloading the registration details to the PA912 turn off the DC24V power supply to the PA912 module once and turn it on again Otherwise the...

Page 78: ...talker block screen of ProfibusLAN is opened Select Talker blocks of ProfibusLAN and select the File menu Talker Blocks Figure 3 46 Opening the Talker blocks screen 2 Registration of talker nodes In the Talker block screen the block corresponding to a slave I O output and a slave I O input is registered Figure 3 47 Talker block screen Slave I O Output Slave I O Input ...

Page 79: ... type Comment optional I O Speed and Task Figure 3 48 Network variables screen Slave I O Output 4 Registration of Network variables Slave I O Input Select PF_X of Talker Node and click Open Network button In the Network Variables screen make settings for Variable Data type Comment optional I O Speed and Task A variable is chosen after setting a In node as PA912 NM and it clicks Assign to Inputs an...

Page 80: ...f the PROFIBUS slave devices connected to the PA912 as well as the PA912 status information can be registered as the I O variables and can be referenced by using the nV Tool 1 Add I O variables to the PA912 M module Select the PA912 NM and select the File menu I O Variables Figure 3 50 Opening the I O variable screen ...

Page 81: ...ruction Manual 69 2 Register the I O variables Click the Default variable button in the I O Variables screen Figure 3 51 I O variable selection screen Figure 3 52 Screen after the I O variable registration Remark Refer to 3 3 1 4 Setting the PA912 RAS variables for the details of a RAS variable ...

Page 82: ...een on the OIS s screen About Tags refer to Unified Controller nv series type 2 Function Manual 6F8C1362 For the operation method of the Tag Editor refer to Unified Controller nv series Integrated Controller V series nV Tool Basic Instruction Manual 6F8C1290 Remark PA912 Tag parameter I O point variable identifier use I O variables IQNo registered by Engineering Tool Note PA912 tag function not su...

Page 83: ...r 4 Startup and Shutdown This chapter describes the operations of the PA912 module such as checking before operation startup and shutdown 4 1 Checking the Switch before Startup 72 4 2 Startup 72 4 3 Shutdown 73 ...

Page 84: ...urned on simultaneously or in the order of external power supply load power supply CAUTION Turn on the power in the following order Turn on the power of the nv series and then turn on the TC net I O base unit external power supply and finally turn on the PROFIBUS slave I O external power supply and slave I O load power supply If this order is not followed it may cause an accident or damage to the ...

Page 85: ...ned off simultaneously or in the order of load power supply external power supply 3 Turn off the TC net I O base unit external power supply 4 Turn off the power of the controller unit CAUTION For system safety turn off the PROFIBUS slave I O load power before the power of the nv series If this order is not followed it may cause an accident or damage to the machine Share the external power supply f...

Page 86: ...Chapter 4 Startup and Shutdown 6F8C1259 74 ...

Page 87: ...75 Chapter 5 Troubleshooting This chapter describes troubleshooting for the PA912 module ...

Page 88: ...C net I O loop Check the LED status of the TC net I O loop on the front of PA912 module Perform diagnosis by referring to the following table Table 5 2 Diagnosis of the PA912 using LED 2 State name State display ＬＬＬＬED Transmission loop connector LED State Remedy LP SCAN LNK1 ACT1 LNK2 ACT2 Normal operation ON ON ON Blinking ON Blinking Normal Abnormal operation OFF OFF OFF Other than the above...

Page 89: ...roller V series Engineering Tool 4 Basic Operation Manual 6F8C1290 1 Display the system view 2 Display the state of the I O node To display the state of the I O node select the controller and click the I O node state button or double click the I O state area The typical alarm states of the I O node and I O module are displayed by I O node 3 Display the system logs To display the system logs of the...

Page 90: ...Chapter 5 Troubleshooting 6F8C1259 78 ...

Page 91: ...pection This chapter describes maintenance and inspection such as daily inspection periodical inspection and cleaning of PA912 module 6 1 Inspection 81 6 1 1 Daily inspection 81 6 1 2 Periodical inspection 82 6 2 Maintenance Parts 83 ...

Page 92: ...tricity accumulated in the human body may cause failure of the product Mandatory CAUTION When cleaning the product do not change the switch setting Do not exert any stress on the cables Exerting stress on the cables by touching them may cause malfunction or accidents Prohibited CAUTION Stop using immediately when an error occurs When an error occurs such as unable to turn on the power stop using a...

Page 93: ...areful not to change the switch settings Check the LED state from the front side PROFIBUS connector Check the following The cable is connected correctly Cable connection is normal Cable connection is not loose or has an abnormal appearance If any abnormality is found follow the procedure in chapter 5 Troubleshooting Ventilation hole Check the front panel and upper ventilation hole of the product f...

Page 94: ...s Item Inspection details Criteria Installation state Check if the I O base unit is fixed firmly to DIN rail and if the module of the I O base unit is secured No looseness or backlash Check for looseness of the cable connector and damage of the cable No looseness or damage PA912 module Measure voltage at the I O base unit terminal block of BU90A Within specified values Check the state display LED ...

Page 95: ...st the following maintenance parts Table 6 2 Maintenance parts Product name Quantity Remark PA912 module 1 To limit system down to the minimum at least one should be kept as a spare Optical cable 1 To limit system down to the minimum at least one each should be kept as a spare PROFIBUS transmission cable 1 Important When storing spare items avoid a place with high temperature or humidity ...

Page 96: ...Chapter 6 Maintenance and Inspection 6F8C1259 84 ...

Page 97: ...12 and BU90A Specifications 87 A 3 PA912 Transmission Specifications 88 A 4 DC 24V System Power Supply Specifications 89 A 5 Serial Communication Port RS 232C Transmission Specifications 90 A 6 Byte swap mode Specifications 90 A 7 OIS DS System Alarm Specifications 92 ...

Page 98: ...celeration 9 8m sec2 Shock resistance 147m S2 3 axis directions Grounding D class grounding with ground resistance of 100 Ω or less prescribed by the Japanese Ministerial Ordinance Atmosphere No corrosive gas Withstand voltage between power terminal and FG 500VAC 1 minute Keep the product at normal temperature and humidity when storing it for a long period of time Table A 2 Environment for long ti...

Page 99: ...or more Scan transmission capacity 64kW system 1024 blocks system Maximum transmission capacity 32kW node Module specification Cooling method Natural air cooling Dimensions PA912 35 185 95mm BU90A 72 200 30mm Weight PA912 BU90A 500g or less Power voltage range 20 4 to 26 4VDC 24VDC 10 15 Supplied from the BU90A power supply terminal block Power terminal M3 5 screw terminal block BU90A Current cons...

Page 100: ...us topology Number of transmission stations including the PA912 Up to 32 stations segments no repeater Up to 124 stations up to 9 repeaters Data transmission speed 9 6 kbps 12 Mbps Physical layer RS 485 with photocoupler isolation Transmission code Manchester code Modulation method Baseband Access method Token passing Transmission service Cyclic transmission Input 768 words RAS information 35 word...

Page 101: ...DC 24V system power supply that supplies power to the BU90A Recommended power supply TDK Lambda K K EWS 24 power capacity Table A 5 System power supply specifications Specification Remark Power voltage range 20 4 26 4 V 24 V 10 15 Ripple voltage 24 V 5 or lower p p Protection circuit Overcurrent and overvoltage protection circuits required The overvoltage protection circuit should detect the overv...

Page 102: ...ormation So data in TC net I O loop common area is converted to little endian ordinarily Expectation is the case of which Slave I O transfer its data to PROFIBUS as little endian order with word type Data transferring type is depend on the Slave I O s manufacturer s specification and At that case User is needed to send byte swap command by nv tool Detail is described at Chapter 3 Table A 7 PROFIBU...

Page 103: ...Ｌ Byte type I O I O I O I O １１１１ byte byte byte byte order order order order type type type type I O I O I O I O ３３３３ Word Word Word Word order type order type order type order type Big Big Big Big Endian Endian Endian Endian Byte blocked data Is set ordinarily 2ＮＮＮＮ 2ＮＮＮＮ 1 2ＭＭＭＭ 2ＭＭＭＭ１１１１ＴＣＴＣＴＣＴＣ net I O loop Common memory ＴＣＴＣＴＣＴＣ net I O loop Common memory No need ...

Page 104: ...nnecting Unified Controller type2 can confirm PA912 System Alarm at OIS DS Figure A 3 Station Status To refer to the PA912 system alarm select the CPU I O Nodes in OIS DS Station Status menu Note To refer to the PA912 system alarm confirm the OIS Service Control version V04 C7 or later ...

Page 105: ...ule Instruction Manual 93 Figure A 4 CPU I O Node Status CPU I O Node list that have been registered in the Engineering Tool will be displayed Select the I O Node x x TC net I O loop address in CPU I O Node Status menu Figure A 5 Selected CPU I O Node Status Select the PA912 pri in menu ...

Page 106: ...t I O Loop 17 Opration mode PA912 operaton mode status 21 Slave Tx cutoff Minor Alarm PA912 module detected slave I O device transmission error on the PROFIBUS 25 Config notDecid Minor Alarm PA912 slave device configuration is unconfigured 31 Hard logic err Minor Alarm PA912 detected PROFIBUS DP I F module hardware check failure 32 HealthyCntStop Minor Alarm PA912 detected PROFIBUS DP I F module a...

Page 107: ...95 Appendix B Outside Dimensions ...

Page 108: ...B Outside Dimensions 6F8C1259 96 96 The following figure shows the outside dimensions of the combination of PA912 and BU90A Figure B 1 Outside dimensions of the combination of PA912 and BU90A 72 115 200 Unit mm ...

Page 109: ...97 Appendix C Related Products ...

Page 110: ...onnector IP20 Table C 2 Related products PROFIBUS configurator tool Product name Manufacturer Applicable OS Anybus NetTool PB HMS Industrial Networks Windows 98 ME NT 2000 XP Vista Note HMS PROFIBUS configurator tool Anybus NetTool PB is not bundled to the PA912 module package Purchase the tool separately See the web site of configrator tool manufacturar HMS http www anybus jp The Target versions ...

Page 111: ...99 Appendix D Decimal hexadecimal Conversion Table ...

Page 112: ...28 72 48 104 68 9 9 41 29 73 49 105 69 10 A 42 2A 74 4A 106 6A 11 B 43 2B 75 4B 107 6B 12 C 44 2C 76 4C 108 6C 13 D 45 2D 77 4D 109 6D 14 E 46 2E 78 4E 110 6E 15 F 47 2F 79 4F 111 6F 16 10 48 30 80 50 112 70 17 11 49 31 81 51 113 71 18 12 50 32 82 52 114 72 19 13 51 33 83 53 115 73 20 14 52 34 84 54 116 74 21 15 53 35 85 55 117 75 22 16 54 36 86 56 118 76 23 17 55 37 87 57 119 77 24 18 56 38 88 58...

Page 113: ...232 E8 137 89 169 A9 201 C9 233 E9 138 8A 170 AA 202 CA 234 EA 139 8B 171 AB 203 CB 235 EB 140 8C 172 AC 204 CC 236 EC 141 8D 173 AD 205 CD 237 ED 142 8E 174 AE 206 CE 238 EE 143 8F 175 AF 207 CF 239 EF 144 90 176 B0 208 D0 240 F0 145 91 177 B1 209 D1 241 F1 146 92 178 B2 210 D2 242 F2 147 93 179 B3 211 D3 243 F3 148 94 180 B4 212 D4 244 F4 149 95 181 B5 213 D5 245 F5 150 96 182 B6 214 D6 246 F6 1...

Page 114: ...Appendix D Decimal hexadecimal Conversion Table 6F8C1259 102 102 ...

Page 115: ... 2013 6th Edition Social Infrastructure Systems Company Security Automation Systems Division 1 1 Shibaura 1 Chome Minato Ku Tokyo 105 8001 Japan 2008 2013 TOSHIBA CORPORATION All Rights Reserved No part of this document may be reproduced without the prior written consent of Toshiba ...

Page 116: ...1259 3 1107 ...

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