Toshiba IK-TF9P Service Manual Download Page 28 | Manualshive

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IK-TF9P

3-1

SECTION 3

EXPLODED VIEWS AND PARTS LIST

The parts identified by

mark are critical for safety. Replace only with part number specified.

The mounting position of replacement is to be identical with originals.
The substitute replacement parts which do not have the same safety characteristics are specified in the parts list
may create shock, fire or other hazards.

1. EXPLODED VIEWS

Packing Assembly

1-1.

SAFETY PRECAUTION

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Summary of Contents for IK-TF9P

Page 1: ...Service Manual describes replacement parts for the green product When repairing this green product use the part s described in this manual and lead free solder 2 For 1 and 2 see the next page FILE NO 210 200807GR CCD CAMERA Published in Japan Mar 2009 TD TOSHIBA CORPORATION 2009 IK TF9P SERVICE MANUAL IK TF9P ...

Page 2: ...EWTGOGPV QH RCTVU KU PQV QPN EQPHKPGF VQ OCPWHCEVWTG 6JG UCOG ITGGP RCTVU WUGF KP OCPWHCEVWTG OWUV CNUQ DG WUGF CU TGRNCEGOGPV RCTVU 4 51 4 6JKU RTQFWEV KU OCPWHCEVWTGF WUKPI NGCF HTGG UQNFGT CU C RCTV QH C OQXGOGPV YKVJKP VJG EQPUWOGT RTQFWEVU KPFWUVT CV NCTIG VQ DG GPXKTQPOGPVCNN TGURQPUKDNG GCF HTGG UQNFGT OWUV DG WUGF KP VJG UGTXKEKPI CPF TGRCKT QH VJKU RTQFWEV WARNING This product is manufact...

Page 3: ... the fault must be located and corrected Repeat the above test with AC line reversed NEVER RETURN A CAMERA TO THE CUSTOMER WITHOUT TAKING NECESSARY CORRECTIVE ACTION READING SHOULD NOT EXCEED 0 3V Test all exposed metal Voltmeter Hook up for Leakage Current Check The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated da...

Page 4: ...SECTION 2 ELECTRICAL ADJUSTMENT 1 ELECTRICAL ADJUSTMENT PROCEDURES 2 1 1 1 Preparations 2 1 1 2 Total Adjustments 2 3 3 CIRCUIT DIAGRAMS 4 15 3 1 Overall Wiring Diagram 4 15 3 2 Sub Circuit Diagram 4 17 3 3 Process Circuit Diagram 4 19 3 4 TG Circuit Diagram 4 23 3 5 Mother Circuit Diagram 4 25 3 6 Head Circuit Diagram 4 29 SECTION 5 SPECIFICATIONS 1 SPECIFICATIONS 5 1 7 MODE SETTING BY ON SCREEN ...

Page 5: ...or any other applications where product failure could lead to injury to persons or less of life or catastrophic property damage Accordingly Toshiba TAIS disclaims any and all liability arising out of the use of the product in any critical applications Protection of Personal Information Images taken by the camera that reveal the likeness of an individual person may be considered personal informatio...

Page 6: ...ifications 34 2 VD Input Specifications 34 3 Trigger Pulse Specifications 34 4 External HD VD Input Phase Specifications 34 9 CCD OUTPUT WAVEFORM TIMING CHART 35 1 Horizontal Output Waveform Timing Chart 35 2 Vertical Output Waveform Timing Chart 35 10 SPECIFICATIONS 36 11 EXTERNAL APPEARANCE DIAGRAM 37 12 BEFORE MAKING A SERVICE CALL 37 4 1 CAUTIONS ON USE AND INSTALLATION 5 2 COMPONENTS 5 3 NAME...

Page 7: ...the pins 1 and 26 of the cable sold separately t or DC power supply connecting to DIGITAL terminal use the connector which type is applicable to PoCL standard 4 3 Connector Pin Assignments 6 3 NAMES AND FUNCTIONS 1 Prism faceplate The protection cap is attached on the lens mount portion After removing the cap mount the lens Be careful not to scratch or touch the optical area 2 DISP button Used whe...

Page 8: ...object adjust the lens iris focus etc 4 Refer to the item 5 1 White Balance to do the adjustment 5 Refer to the items 5 2 Gain 7 MODE SETTING BY ON SCREEN DISPLAY select the necessary items 5 1 White Balance For the white balance adjustment of this unit AWB Automatic White Balance and MANU Manual white balance adjustments are provided To select the desired mode refer to the items 7 2 3 WHT BAL Whi...

Page 9: ...Y MANU 1P SNR OFF OFF 50 ms 0 05 05 OFF 0dB AWB 3200K 0 0 OFF 0 0 0 MANU 0 MANU 0 0 0 0 0 0 0 9600 bps Partial read OFF Partial read 25fps Partial read 30fps Partial read 35fps Partial read 40fps Partial read 45fps Partial read 50fps Item Available selections Preset value Factory setting MANU SS E TRG AUTO 1P SNR 1P SR PW SNR PW SR RR OFF 1 100s 1 250s 1 500s 1 1000s 1 2000s 1 4000s 1 10000s 1 250...

Page 10: ...e is received Upon completion of accumulation the vertical sync signal is reset and 1 frame images are output The exposure accumulation time can be set from 0 01 to 50ms The trigger signal timing can be set to either the rising or falling edge t PW SNR Pulse width trigger Sync Non Reset The charge begins to accumulate to each CCD pixels after the trigger pulse is received and 1 frame images are ou...

Page 11: ...U FJUIFS CZ QVTIJOH 5 61 5 08 CVUUPOT b Changing 1P SNR exposure time setting 1 PWF UIF m UP 91 CZ QVTIJOH 6 61 6 08 CVUUPOT 2 4FMFDU UIF FYQPTVSF UJNF CZ QVTIJOH 5 61 5 08 CVUUPOT c Changing the partial scanning setting 1 PWF UIF m UP 065 1 CZ QVTIJOH 6 61 6 08 CVUUPOT 2 4FMFDU UIF NPEF CZ QVTIJOH 5 61 5 08 CVUUPOT 14 t 4IVUUFS NPEF 6 44 53 650 t 4ZODISP TDBOOJOH TFUUJOH SFGFS UP UIF JUFN 4ZODISP...

Page 12: ...teristics of CCD cameras become fixed pattern noise white pixels etc 16 t 1BSUJBM TDBOOJOH TXJUDI 1 35 TXJUDI 0 GQT GQT GQT GQT GQT GQT GQT GQT GQT GQT GQT GQT MODE E TRG E TRG 1P SR TRG P EXP 50ms OUT P OFF SHUTTER NT NT NT NT NT NT 0 53 53 1 43 t 53 NPEF 1 4 3 1 43 18 4 3 18 43 33 t OQVU USJHHFS QVMTF TFUUJOH BU 1 4 3 BOE 1 43 t YQPTVSF UJNF TFUUJOH BU 1 4 3 BOE 1 43 t 4IVUUFS NPEF 6 44 53 650 O...

Page 13: ... QVMTF TFUUJOH BU 18 4 3 BOE 18 43 t 4IVUUFS NPEF 6 44 53 650 t 53 NPEF PWF VQ EPXO CZ QVTIJOH 6 61 08 4FMFDU UIF EFTJSFE WBMVF CZ QVTIJOH 5 61 08 a Changing the polarity of the input trigger pulse setting 1 PWF UIF m UP 53 1 CZ QVTIJOH 6 61 6 08 CVUUPOT 2 4FMFDU FJUIFS CZ QVTIJOH 5 61 5 08 CVUUPOT Note The longer the storage time with extended exposures the more visible certain characteristics of...

Page 14: ...O BEKVTUNFOU UP Move up down by pushing MENU UP DOWN Select the desired value by pushing DATA UP DOWN a Changing the red gain 1 Move the m UP 3 CZ QVTIJOH 6 61 6 08 CVUUPOT 2 Adjust the red gain by pushing DATA UP DATA DOWN buttons b Changing the blue gain 1 Move the m UP CZ QVTIJOH 6 61 6 08 CVUUPOT 2 Adjust the blue gain by pushing DATA UP DATA DOWN buttons 20 MODE MANU MANU 0dB GAIN t BJO NPEF ...

Page 15: ...JO BEKVTUNFOU UP t 3 QPTJUJPO BEKVTUNFOU UP t TJ F BEKVTUNFOU UP t HBJO BEKVTUNFOU UP t QPTJUJPO BEKVTUNFOU UP MANU 0 V SHAD MANU R SIZE 0 R GAIN 0 R POSI 0 B SIZE 0 B GAIN 0 B POSI 0 C SHAD MANU SHADING Move up down by pushing 6 61 08 Select the desired value by pushing 5 61 08 low high low high Left low 3JHIU MPX 22 4 PROCESS t Gamma Correction GAMMA Select either OFF or ON of Gamma Correction t...

Page 16: ...he m to MANU by pushing MENU UP MENU DOWN buttons 2 Adjust the MANU V SHAD by pushing DATA UP DATA DOWN buttons 5 3 Changing C SHAD Corner Shading correction mode 1 Move the m to C SHAD by pushing MENU UP MENU DOWN buttons 2 Select the C SHAD mode setting by pushing DATA UP DATA DOWN buttons Note The alignment value for corner shading is fixed to 0 when selecting C SHAD OFF MANU is not displayed i...

Page 17: ...e images are output 1 1 1 Pulse Trigger SYNC NON RESET Picture Output Timing 26 7 3 Synchro Scan Operation The shutter speed can be set by the twice of the horizontal scanning period 2H or by the number of frames 1 Setting by 2H 2H 1592H 1590H 1592H stands for the setting by the 1H and the shutter speed can be set by the 2H 62 8 Ns When operating Partial Scannig the number s listed below can be us...

Page 18: ... scanning OFF 40H Partial scanning 25fps 56H Partial scanning 30fps 66H Partial scanning 35fps 78H Partial scanning 40fps 80H Partial scanning 45fps 86H Partial scanning 50fps 28 About 1 Ns Exposure completion 0 to 2H 3 Exposure period 2 Trigger 1 Negative polarity mode Positive polarity mode Internal VD RGB data video interval image FVAL LVAL DVAL 56H Partial scanning OFF 40H Partial scanning 25f...

Page 19: ...ing 40fps 706H Partial scanning 45fps 636H Partial scanning 50fps RGB data video interval image FVAL LVAL DVAL 1 frame 30 4 PW SR Pulse width trigger SYNC RESET The trigger input to the CC1 of the DIGITAL terminal develops 1 frame images 4 1 1 Pulse Width Trigger SYNC RESET Picture Output Timing 1 External input signal 2 Exposure time Trigger pulse width 6 Ns Valid trigger pulse width is 2 Ns or g...

Page 20: ...al sync frequency of 15 92 kHz 3 Using the unit with external sync signal When adjusting H horizontal phase refer to the item 7 2 6 6 1 Adjusting horizontal phase 3 1 H horizontal phase adjustment Observe the external sync signal and the LVAL signal output waveform of the unit with a dual trace oscilloscope and ad just H phase so that the H phases match 32 7 5 Partial Read 1 20s 1592H Video interv...

Page 21: ... 31 ms 45fps 22 17 ms 50fps 19 98 ms Phase timing is as illustrated in the above diagram with only the falling edge applicable In the reset restart external trigger mode Continuously with the HD period of 62 8 μs VD reset is at an arbitrary timing with the phase of HD being within the standard of the above diagram 1 HD Input Specifications 2 VD Input Specifications 3 Trigger Pulse Specifications 3...

Page 22: ...ion White balance Gain Partial scanning Output signal Sync signal output External sync input External trigger input Partial scanning control signal input Interface DC 10V DC 13V Approx 3 9W RGB 3CCD 1 3inch All pixels CCD Effective pixels Horizontal 1034 Vertical 779 Progressive scan Horizontal pixels 2048 Vertical 1536 80 8736MHz Horizontal 31 84KHz Vertical 20Hz Internal External Automatic switc...

Page 23: ...just from the beginning to the last step by step Don t omit any procedure otherwise the adjustment will be incorrect Preparations 1 1 Equipment Required 1 1 1 RGB cable to connect the PC monitor Oscilloscope Digital voltmeter PC monitor PC with a frame grabber installed Lens Plastic chip screwdriver Gray scale chart color bar chart Lights TOSHIBA photo reflector lamp 500W x 2 or a halogen lamp 500...

Page 24: ...urn on the power to perform the warming up for approx 5 minutes before adjustment 2 When the chart is illuminated unevenly the correct adjustment cannot be performed So set the light equipments to give an even illumination Note Perform the adjustments in a dustless location to prevent inside of the camera unit from dirty Adjusting Locations 1 1 5 1 2 1 CHARA Adjustment TC02 CA22 Fig 3 Process PC b...

Page 25: ...djustment 1 2 4 B OFFSET Adjustment 1 2 5 ABB Adjustment 1 2 6 Screen Display Confirmation 1 2 7 White Pixel Masking CHARA Adjustment 1 2 1 Screen display 01 CHARA Test equipment PC MONITOR Test point DIGITAL OUT Adjustment point CA22 Specification Following 1 Set the lens iris to close 2 Adjust CA22 so that the white line is displayed on the monitor screen 01 CHARA White line Width of character v...

Page 26: ... value on the screen obtains 100 1 1100 40mV GND TC02 G 2ėėė 7 2ėėė G D H I ĒĒĒ Adjust the R G value to 100 B OFFSET Adjustment 1 2 4 Screen display 04 B OFFSET Test equipment OSCILLOSCOPE Test point TC02 Adjustment point DATA UP DOWN Specification 100 1 1 Adjust by applying 10kW resistance serially between the oscilloscope probe and the test point 2 Shoot the gray scale chart to adjust the lens i...

Page 27: ...mation 1 2 6 Test equipment PC monitor Test point DIGITAL OUT Adjustment point Specification 1 Shoot the color bar chart to confirm that no abnormality is found on the screen White Pixel Masking 1 2 7 Test equipment PC MONITOR Test point DIGITAL OUT Adjustment point Specification 1 Turn on the power again 2 After more than 15 minutes continuity set the lens iris to close and keep pressing the DATA...

Page 28: ... only with part number specified The mounting position of replacement is to be identical with originals The substitute replacement parts which do not have the same safety characteristics are specified in the parts list may create shock fire or other hazards 1 EXPLODED VIEWS Packing Assembly 1 1 SAFETY PRECAUTION ...

Page 29: ...IK TF9P 3 2 Camera Head Assembly 1 2 A104A A104A A104 A104A A106 UC05 UC04 UC02 S001 PM06A A103A A103 A109B A109C PM06 H001 UC03A UC03 A001S A107 A101 A001A A108 A101A A102 A105A UC01 W011 A109D ...

Page 30: ...50V CC36 76092730 Cap Chip Ceramic 0 1μF K 16V CC37 76105101 Cap Chip Ceramic 100pF J 50V CC38 76092730 Cap Chip Ceramic 0 1μF K 16V CC39 76105101 Cap Chip Ceramic 100pF J 50V CC40 76092730 Cap Chip Ceramic 0 1μF K 16V CC41 76105101 Cap Chip Ceramic 100pF J 50V CC42 76105101 Cap Chip Ceramic 100pF J 50V CC43 76092730 Cap Chip Ceramic 0 1μF K 16V LOCATION PART DESCRIPTION NUMBER NUMBER CC44 7610510...

Page 31: ...10pF J 50V CH35 76109103 Cap Chip Ceramic 0 01μF K 50V CH36 76105100 Cap Chip Ceramic 10pF J 50V CH37 76109103 Cap Chip Ceramic 0 01μF K 50V CH38 76105100 Cap Chip Ceramic 10pF J 50V LOCATION PART DESCRIPTION NUMBER NUMBER RESISTORS RA01 76019405 Res Chip 15kW D 1 16W RA02 76019400 Res Chip 10W D 1 16W RA03 76019405 Res Chip 15kW D 1 16W RA06 76000445 Res Chip Jumper 0W RA09 75006515 Res Chip 39kW...

Page 32: ...012077 Res Chip 300kW D 1 16W RH66 75009778 Res Chip 43kW D 1 16W LOCATION PART DESCRIPTION NUMBER NUMBER CH39 76109103 Cap Chip Ceramic 0 01μF K 50V CH40 76105100 Cap Chip Ceramic 10pF J 50V CH41 76109103 Cap Chip Ceramic 0 01μF K 50V CH42 76105100 Cap Chip Ceramic 10pF J 50V CH43 76109103 Cap Chip Ceramic 0 01μF K 50V CH44 76105100 Cap Chip Ceramic 10pF J 50V CH45 76088103 Cap Chip Tantalum 100μ...

Page 33: ...2 ZM02 23103889 Filter BK1608TS102 LOCATION PART DESCRIPTION NUMBER NUMBER RH67 75005133 Res Chip 68kW D 1 16W RH68 75011946 Res Chip 3000W D 1 16W RH69 75011946 Res Chip 3000W D 1 16W RH70 75011954 Res Chip 10W D 1 16W RH72 75011956 Res Chip 100W D 1 16W RH73 75006062 Res Chip 15kW D 1 16W RH76 75011947 Res Chip 4300W D 1 16W RH81 75011956 Res Chip 100W D 1 16W RH82 76000445 Res Chip Jumper 0W RH...

Page 34: ...75006057 Res Chip 1800W D 1 16W RR32 75005131 Res Chip 47W D 1 16W MISCELLANEOUS ZB03 75005309 Filter T629LLN 1887 LOCATION PART DESCRIPTION NUMBER NUMBER PM01 23713967 Connector 40P PM03 23713967 Connector 40P PM04 23713629 Connector IL WX 12SB PM05 23713853 Connector 04 6214 013 010 883 PM06 23713971 Connector 12226 51000 UC04 75014021 SUB unit PE0681 4 CAPACITORS CB01 76105101 Cap Chip Ceramic ...

Page 35: ...OUS PS01 23713853 Connector 04 6214 013 010 883 PS02 23713633 Connector CFP5506 0501 ZS01 75013016 Filter NFL18SP157X1A3D ZS02 75013016 Filter NFL18SP157X1A3D ZS03 75013016 Filter NFL18SP157X1A3D ZS04 75013016 Filter NFL18SP157X1A3D ZS05 75013016 Filter NFL18SP157X1A3D UX01 75014023 HEAD unit PE0682 1 CX50 76015104 Cap Chip Ceramic 0 1μF K 6 3V CX51 76092883 Cap Chip Ceramic 0 1μF K 50V CX53 76092...

Page 36: ...rew 2 6X6 A102 23540312 Bottom Cover A103 23533422 Rear Cover A103A 23717047 Screw 2 6X6 A104 75014025 Top Cover A104A 23717243 Screw 2 0X4 0 A105A 70391925 Screw 2 0X2 5 A106 23528404 Filter pack A107 23405402 Optical ﬁlter A108 70869181 C Mount Cap A109B 75013026 Washer A109C 75013027 Nut A109D 23717245 Screw 2X4 PM06A 23727012 Screw 12600 S 12 UC03A 23717245 Screw 2X4 A701 70917900 Carton A707 ...

Page 37: ...IK TF9P 4 1 SECTION 4 PC BOARDS AND SCHEMATIC DIAGRAMS 1 PC BOARDS Sub PC Board 1 1 Top Side Bottom Side ...

Page 38: ...IK TF9P 4 2 Process PC Board 1 2 Top Side Bottom Side ...

Page 39: ...IK TF9P 4 3 TG PC Board 1 3 Top Side Bottom Side ...

Page 40: ...IK TF9P 4 4 Mother PC Board 1 4 Top Side ...

Page 41: ...IK TF9P 4 5 Bottom Side ...

Page 42: ...IK TF9P 4 6 Rear PC Board 1 5 Top Side Bottom Side ...

Page 43: ...ZB03 ZB04 LPF HE B PW01 from HEAD PW02 To MOTHER SHAD WB_R WB_G WB_B QR02 VARIABLE GAIN AMP QR03 QR04 PA_R PA_G PA_B REF P CLAMP QG03 QG04 REF P CLAMP QB03 QB04 REF P CLAMP QG02 VARIABLE GAIN AMP QB02 VARIABLE GAIN AMP QR03 QR05 QG03 QG05 QG03 QG05 CLAMP PW02 To MOTHER CLAMP CLAMP 2 BLOCK DIAGRAMS 2 1 Sub Block Diagram 4 7 IK TF9P 4 8 ...

Page 44: ...3 MCK_1 SDI_1 LD4 PC01 To MOTHER EEPROM TXD RXD PC01 To MOTHER KEYOUT0 KEYOUT1 KEYIN0 KEYIN1 KEYIN2 MICRO PROCESSER CL A D GMNIE SEL 0 1 BOUND 0 15 SDODSP VH0 HD0 RI0 11 RFBC A D QC05 QC04 QC06 GI0 11 GFBC A D QC08 QC07 QC09 BI 0 11 BFBC S REG 3 3VDSP 2 8V BUF ADCK QC10 QC15 QC16 80M CPB Configuration ROM QC13 MCK SDI LDDSP RST2 CL A D GMN IE SEL0 1 BUND 0 15 CHARA FUCHI HD0 VD0 SDODSP VIDEO AMP C...

Page 45: ...BLK TRIG BUF QH06 BUF QH09 BUF QH05 QH08 BUF BUF QH07 BUF QH23 QH30 QH31 CPW BUF CPB BUF BUF WPBL QH14 80M BUF QH16 BUF QH23 CLK 1 2 SHAD D SHAD QH18 QH19 SHADING CORRECTION ZH04 X tal OSC BUF QH02 QH51 QH54 driver Configuration ROM XSHP XRG XH1 XV3 XSG XV2 XV1 RST3 V driver 9V 7 5VH 7 5V REG ΦVsub 2 3 TG Block Diagram ...

Page 46: ...D TXD X0 X1 X2 X3 Xclk CC1 CC2 SerTC SerTFG CLDRV RST from MOTHER 2 2 PWRDWN PM02 EVR QM17 MCK1 SDI_1 DPLBG LD3 DPLBR DPLBB EVR QM03 MCK1 SDI_1 WB R LD4 ref DC WB G WB B PBL GEN QM02 CLDRV RST CLDRV RST to MOTHER 1 2 PM01 PLBG PLBR PLBB PM03 WPBL INV QM18 Schmitt INV QM14 SW REG QM04 S REG QM05 PM06 12V 3 PM04 5V 1 5V 3 6V 3 1V 1 2V 3 1V PM02 PM03 WB 2 4 Mother 1 2 2 2 Block Diagram ...

Page 47: ...3 CIRCUIT DIAGRAMS 3 1 Overall Wiring Diagram 4 15 IK TF9P 4 16 ...

Page 48: ...3 2 Sub Circuit Diagram 4 17 IK TF9P 4 18 ...

Page 49: ...3 3 Process Circuit Diagram 3 3 1 Process Circuit Diagram 1 4 19 IK TF9P 4 20 ...

Page 50: ...4 21 IK TF9P 4 22 3 3 Process Circuit Diagram 3 3 2 Process Circuit Diagram 2 ...

Page 51: ...3 4 TG Circuit Diagram 4 23 IK TF9P 4 24 ...

Page 52: ...3 5 Mother Circuit Diagram 3 5 1 Mother Circuit Diagram 1 4 25 IK TF9P 4 26 ...

Page 53: ...3 5 Mother Circuit Diagram 3 5 2 Mother Circuit Diagram 2 4 27 IK TF9P 4 28 ...

Page 54: ...3 6 Head Circuit Diagram 4 29 IK TF9P 4 30 ...

Page 55: ...6 80 8736MHz Horizontal 31 84KHz Vertical 20Hz Internal External Automatic switching F8 standard 2000 lx 3000K 10 lx F2 2 Sensitivity 18 dB 3000K C mount flange back 17 526 mm in air 0 to 40 C 32 to 104 F Less than 90 Approx 165g 0 353lbs 44 W x 44 H x 78 D mm 1 73 W x 1 73 H x 3 07 D except for protruded portion AWB Automatic white balance MANUAL Manual MANUAL Manual OFF 0 dB 25fps 30fps 35fps 40...

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