Toshiba IK-TF5P Service Manual Download Page 1 | Manualshive

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The above model is classiﬁed as a green product (*1), as indicated by the letter marking (G)
after model name. This Service Manual describes replacement parts for the green product.
When repairing this green product, use the part(s) described in this manual and lead-free
solder (*2).

For (*1) and (*2), see the next page.

FILE NO. 210-200805GR

CCD CAMERA

Published in Japan, Mar. 2009 (TD)

TOSHIBA CORPORATION 2009

IK-TF5P

SERVICE MANUAL

IK-TF5P

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Summary of Contents for IK-TF5P

Page 1: ...Service Manual describes replacement parts for the green product When repairing this green product use the part s described in this manual and lead free solder 2 For 1 and 2 see the next page FILE NO 210 200805GR CCD CAMERA Published in Japan Mar 2009 TD TOSHIBA CORPORATION 2009 IK TF5P SERVICE MANUAL IK TF5P ...

Page 2: ...EWTGOGPV QH RCTVU KU PQV QPN EQPHKPGF VQ OCPWHCEVWTG 6JG UCOG ITGGP RCTVU WUGF KP OCPWHCEVWTG OWUV CNUQ DG WUGF CU TGRNCEGOGPV RCTVU 4 51 4 6JKU RTQFWEV KU OCPWHCEVWTGF WUKPI NGCF HTGG UQNFGT CU C RCTV QH C OQXGOGPV YKVJKP VJG EQPUWOGT RTQFWEVU KPFWUVT CV NCTIG VQ DG GPXKTQPOGPVCNN TGURQPUKDNG GCF HTGG UQNFGT OWUV DG WUGF KP VJG UGTXKEKPI CPF TGRCKT QH VJKU RTQFWEV WARNING This product is manufact...

Page 3: ... the fault must be located and corrected Repeat the above test with AC line reversed NEVER RETURN A CAMERA TO THE CUSTOMER WITHOUT TAKING NECESSARY CORRECTIVE ACTION READING SHOULD NOT EXCEED 0 3V Test all exposed metal Voltmeter Hook up for Leakage Current Check The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of uninsulated da...

Page 4: ...3 SECTION 2 ELECTRICAL ADJUSTMENT 1 ELECTRICAL ADJUSTMENT PROCEDURES 2 1 1 1 Preparations 2 1 1 2 Total Adjustments 2 3 3 CIRCUIT DIAGRAMS 4 15 3 1 Overall Wiring Diagram 4 15 3 2 Sub Circuit Diagram 4 17 3 3 Process Circuit Diagram 4 19 3 4 TG Circuit Diagram 4 23 3 5 Mother Circuit Diagram 4 25 3 6 Head Circuit Diagram 4 29 SECTION 5 SPECIFICATIONS 1 SPECIFICATIONS 5 1 7 MODE SETTING BY ON SCREE...

Page 5: ...or any other applications where product failure could lead to injury to persons or less of life or catastrophic property damage Accordingly Toshiba TAIS disclaims any and all liability arising out of the use of the product in any critical applications Protection of Personal Information Images taken by the camera that reveal the likeness of an individual person may be considered personal informatio...

Page 6: ...nput Specifications 34 3 Trigger Pulse Specifications 34 4 External HD VD Input Phase Specifications 34 9 CCD OUTPUT WAVEFORM TIMING CHART 35 1 Horizontal Output Waveform Timing Chart 35 2 Vertical Output Waveform Timing Chart 35 10 SPECIFICATIONS 36 11 EXTERNAL APPEARANCE DIAGRAM 37 12 BEFORE MAKING A SERVICE CALL 37 4 1 CAUTIONS ON USE AND INSTALLATION 5 2 COMPONENTS 5 3 NAMES AND FUNCTIONS 6 4 ...

Page 7: ...the pins 1 and 26 of the cable sold separately t or DC power supply connecting to DIGITAL terminal use the connector which type is applicable to PoCL standard 4 3 Connector Pin Assignments 6 3 NAMES AND FUNCTIONS 1 Prism faceplate The protection cap is attached on the lens mount portion After removing the cap mount the lens Be careful not to scratch or touch the optical area 2 DISP button Used whe...

Page 8: ...the object adjust the lens iris focus etc 4 Refer to the item 5 1 White Balance to do the adjustment 5 Refer to the items 5 2 Gain 7 MODE SETTING BY ON SCREEN DISPLAY select the necessary items 5 1 White Balance For the white balance adjustment of this unit AWB Automatic White Balance and MANU Manual white balance adjustments are provided To select the desired mode refer to the items 7 2 3 WHT BAL...

Page 9: ...can Partial read binning Trigger 1P SNR SR Trigger PW SNR SR 1P exposure time MODE MANU MODE Color temperature MANUAL R GAIN MANUAL B GAIN GAMMA Master pedestal R pedestal B pedestal V Shading correction mode V Shading manual correction MANU C Shading correction mode C Shading manual correction MANU R SIZE MANU R GAIN MANU R POSI MANU B SIZE MANU B GAIN MANU B POSI H phase adjustment Baud rate MAN...

Page 10: ... can be set to either the rising or falling edge t 1P SR 1 Pulse Sync Reset The charge begins to accumulate to each CCD pixels after the trigger pulse is received Upon completion of accumulation the vertical sync signal is reset and 1 frame images are output The exposure accumulation time can be set from 0 01 to 16 ms The trigger signal timing can be set to either the rising or falling edge t PW S...

Page 11: ... 5 61 5 08 CVUUPOT b Changing 1P SNR exposure time setting 1 PWF UIF m UP 91 CZ QVTIJOH 6 61 6 08 CVUUPOT 2 4FMFDU UIF FYQPTVSF UJNF CZ QVTIJOH 5 61 5 08 CVUUPOT c Changing the partial scanning binning setting 1 PWF UIF m UP 065 1 CZ QVTIJOH 6 61 6 08 CVUUPOT 2 4FMFDU UIF NPEF CZ QVTIJOH 5 61 5 08 CVUUPOT 14 t 4VUUFS NPEF 6 44 53 t 4ZODISP TDBOOJOH TFUUJOH SFGFS UP UIF JUFN 4ZODISP 4DBO 0QFSBUJPO ...

Page 12: ...aracteristics of CCD cameras become fixed pattern noise white pixels etc 16 t 1BSUJBM TDBOOJOH CJOOJOH TXJUDI 0 1BSUJBM TDBOOJOH BOE CJOOJOH 0 JOOJOH 0 95 0 SFGFS UP UIF JUFN JOOJOH 1 35 GQT GQT GQT GQT GQT GQT GQT GQT GQT GQT GQT GQT MODE E TRG E TRG 1P SR TRG P EXP 16ms OUT P OFF SHUTTER NT NT NT NT NT 0 53 53 1 43 t 53 NPEF 1 4 3 1 43 18 4 3 18 43 33 t OQVU USJHHFS QVMTF TFUUJOH BU 1 4 3 BOE 1 ...

Page 13: ...QPMBSJUZ 1 4 3 1 43 18 4 3 18 43 33 t OQVU USJHHFS QVMTF TFUUJOH BU 18 4 3 BOE 18 43 t 4VUUFS NPEF 6 44 53 t 53 NPEF PWF VQ EPXO CZ QVTIJOH 6 61 08 4FMFDU UIF EFTJSFE WBMVF CZ QVTIJOH 5 61 08 a Changing the polarity of the input trigger pulse setting 1 PWF UIF m UP 53 1 CZ QVTIJOH 6 61 6 08 CVUUPOT 2 4FMFDU FJUIFS CZ QVTIJOH 5 61 5 08 CVUUPOT Note The longer the storage time with extended exposure...

Page 14: ...red value by pushing DATA UP DOWN 20 3 WHT BAL White balance WHT BAL has two modes AWB MANU Move the m to MODE push the DATA UP DATA DOWN and select one of the two modes between AWB and MANU 3 1 Changing the setting in AWB Automatic White Balance mode a Changing color temperature setting 1 Move the m to C TEMP by pushing MENU UP MENU DOWN buttons 2 Select either 3200 or 5600 by pushing DATA UP DAT...

Page 15: ...MENU UP MENU DOWN buttons 2 Adjust the B gain by pushing DATA UP DATA DOWN buttons f Changing blue position setting 1 Move the m to B POSI by pushing MENU UP MENU DOWN buttons 2 Adjust the B position by pushing DATA UP DATA DOWN buttons 22 5 SHADING Due to the lens used or the environmental condition vertical color shading may occur at the top and bottom of the screen and at every corners In this ...

Page 16: ... FVAL LVAL DAVL 8 Returning to factory settings All the settings can be returned to the factory default status preset status 1 If characters are displayed on the screen press the DISP button to disable the character display 2 Push MENU DOWN and DATA DOWN buttons simultaneously for approx 1 second 3 The preset operation starts When the preset operation finishes the character PRESET OK is displayed ...

Page 17: ...Internal VD Trigger 1 About 1H Negative polarity mode Positive polarity mode Exposure period 2 Exposure period 2 RGB data video interval image FVAL LVAL DVAL 20H Partial scanning binning OFF 14H Partial scanning 90fps 18H Partial scanning 115fps 18H Partial scanning 120fps 22H Partial scanning 160fps 23H Partial scanning 180fps 26H Partial scanning 240fps 14H binning The internal VD falling edge i...

Page 18: ...Partial scanning 240fps 14H binning 28 3 PW SNR Pulse width trigger SYNC NON RESET The trigger input to CC1 of the DIGITAL terminal develops 1 frame images 3 1 Pulse Width Trigger SYNC NON RESET Picture Output Timing 1 External input signal 2 Exposure time Trigger pulse width 6 Ns Valid trigger pulse width is 2 Ns or greater for external trigger shutter operation 3 Video is output at the falling e...

Page 19: ...ITAL connector each 1 29 2s 2 Partial Scanning ON In this mode the pixel signal of the vertical center portion of the image is output from the DIGITAL connector In the E fps mode the partial scanning and the all pixels scanning can be switched by the DIGITAL terminal CC2 partial scanning control signal 30 5 RR Reset restart Input of an external reset restart signal CC4 of the DIGITAL terminal Exte...

Page 20: ...ized to the inside of the camera Video is output due to VD input Video is not output because there is no VD input Normally not used Internal sync mode External sync mode HD is synchronized to external Normally not used Disabled Either Y or N is permitted 1 External sync signal polarity HD 2 to 5V p p Negative VD 2 to 5V p p Negative 2 External sync frequency range External sync with HD VD Within 1...

Page 21: ...et restart external trigger mode Continuously with the HD period of 31 78 μs VD reset is at an arbitrary timing with the phase of HD being within the standard of the above diagram 1 HD Input Specifications 2 VD Input Specifications 3 Trigger Pulse Specifications 35 9 CCD OUTPUT WAVEFORM TIMING CHART 1 Horizontal Output Waveform Timing Chart 132 clk 31 clk 72 clk 16 clk 2 clk 7 clk 40 7 ns LVAL DVA...

Page 22: ...e balance Gain Partial scanning binning Output signal Sync signal output External sync input External trigger input Partial scanning control signal input Interface DC 10V DC 13V Approx 4W RGB 3CCD 1 3inch All pixels CCD Effective pixels Horizontal 659 Vertical 494 Progressive scan Horizontal pixels 659 Vertical 494 24 5454MHz Horizontal 31 469KHz Vertical 59 94Hz Internal External Automatic switch...

Page 23: ...just from the beginning to the last step by step Don t omit any procedure otherwise the adjustment will be incorrect Preparations 1 1 Equipment Required 1 1 1 RGB cable to connect the PC monitor Oscilloscope Digital voltmeter PC monitor PC with a frame grabber installed Lens Plastic chip screwdriver Gray scale chart color bar chart Lights TOSHIBA photo reflector lamp 500W x 2 or a halogen lamp 500...

Page 24: ...urn on the power to perform the warming up for approx 5 minutes before adjustment 2 When the chart is illuminated unevenly the correct adjustment cannot be performed So set the light equipments to give an even illumination Note Perform the adjustments in a dustless location to prevent inside of the camera unit from dirty Adjusting Locations 1 1 5 1 2 1 CHARA Adjustment TC02 CA22 Fig 3 Process PC b...

Page 25: ...djustment 1 2 4 B OFFSET Adjustment 1 2 5 ABB Adjustment 1 2 6 Screen Display Confirmation 1 2 7 White Pixel Masking CHARA Adjustment 1 2 1 Screen display 01 CHARA Test equipment PC MONITOR Test point DIGITAL OUT Adjustment point CA22 Specification Following 1 Set the lens iris to close 2 Adjust CA22 so that the white line is displayed on the monitor screen 01 CHARA White line Width of character v...

Page 26: ... value on the screen obtains 100 1 1100 40mV GND TC02 G 2ėėė 7 2ėėė G D H I ĒĒĒ Adjust the R G value to 100 B OFFSET Adjustment 1 2 4 Screen display 04 B OFFSET Test equipment OSCILLOSCOPE Test point TC02 Adjustment point DATA UP DOWN Specification 100 1 1 Adjust by applying 10kW resistance serially between the oscilloscope probe and the test point 2 Shoot the gray scale chart to adjust the lens i...

Page 27: ...mation 1 2 6 Test equipment PC monitor Test point DIGITAL OUT Adjustment point Specification 1 Shoot the color bar chart to confirm that no abnormality is found on the screen White Pixel Masking 1 2 7 Test equipment PC MONITOR Test point DIGITAL OUT Adjustment point Specification 1 Turn on the power again 2 After more than 15 minutes continuity set the lens iris to close and keep pressing the DATA...

Page 28: ... only with part number specified The mounting position of replacement is to be identical with originals The substitute replacement parts which do not have the same safety characteristics are specified in the parts list may create shock fire or other hazards 1 EXPLODED VIEWS Packing Assembly 1 1 SAFETY PRECAUTION ...

Page 29: ...IK TF5P 3 2 Camera Head Assembly 1 2 A104A A104A A104 A104A A106 UC05 UC04 UC02 S001 PM06A A103A A103 A109B A109C PM06 H001 UC03A UC03 A001S A107 A101 A001A A108 A101A A102 A105A UC01 W011 A109D ...

Page 30: ...16V CC37 76105101 Cap Chip Ceramic 100pF J 50V CC38 76092730 Cap Chip Ceramic 0 1μF K 16V CC39 76105101 Cap Chip Ceramic 100pF J 50V CC40 76092730 Cap Chip Ceramic 0 1μF K 16V CC41 76105101 Cap Chip Ceramic 100pF J 50V CC42 76105101 Cap Chip Ceramic 100pF J 50V CC43 76092730 Cap Chip Ceramic 0 1μF K 16V CC44 76105101 Cap Chip Ceramic 100pF J 50V LOCATION PART DESCRIPTION NUMBER NUMBER CC45 7608810...

Page 31: ...3 Cap Chip Ceramic 0 01μF K 50V CH42 76105100 Cap Chip Ceramic 10pF J 50V CH43 76109103 Cap Chip Ceramic 0 01μF K 50V CH44 76105100 Cap Chip Ceramic 10pF J 50V CH45 76088103 Cap Chip Tantalum 100μF M 6 3V LOCATION PART DESCRIPTION NUMBER NUMBER RA02 76019400 Res Chip 100W D 1 16W RA03 76019405 Res Chip 15kW D 1 16W RA06 76000445 Res Chip Jumper 0W RA09 75006515 Res Chip 39kW D 1 16W RA16 75006062 ...

Page 32: ...Chip 15kW D 1 16W RH76 75011947 Res Chip 4300W D 1 16W RH77 75011954 Res Chip 10W D 1 16W RH81 75011956 Res Chip 100W D 1 16W LOCATION PART DESCRIPTION NUMBER NUMBER CH46 76105100 Cap Chip Ceramic 10pF J 50V CH47 76088089 Cap Chip Tantalum 100μF M 10V CH48 76088089 Cap Chip Tantalum 100μF M 10V CH50 76092730 Cap Chip Ceramic 0 1μF K 16V CH51 76105100 Cap Chip Ceramic 10pF J 50V CH61 76092730 Cap C...

Page 33: ...p Jumper 0W RH83 75011937 Res Chip 20W D 1 16W RH84 75008737 Res Chip 1200W D 1 16W RH85 75011960 Res Chip 2000W D 1 16W RH86 75012069 Res Chip 1600W D 1 16W RH87 75012074 Res Chip 30kW D 1 16W RH88 75012075 Res Chip 16kW D 1 16W RH89 76000445 Res Chip Jumper 0W RH92 75004053 Res Chip 220W D 1 16W RH93 75011956 Res Chip 100kW D 1 16W MISCELLANEOUS TH01 23165491 Checker Chip TH02 23165491 Checker C...

Page 34: ...D 1 16W RR12 75011946 Res Chip 3000W D 1 16W RR13 75005003 Res Chip 22W D 1 16W LOCATION PART DESCRIPTION NUMBER NUMBER CB07 76092789 Cap Chip Ceramic 1μF K 6 3V CB09 76088103 Cap Chip Tantalum 100μF M 6 3V CB10 76092789 Cap Chip Ceramic 1μF K 6 3V CB11 76092908 Cap Chip Ceramic 4 7μF K 6 3V CB12 76088099 Cap Chip Tantalum 10μF M 6 3V CB17 76105220 Cap Chip Ceramic 22pF J 50V CG01 76105101 Cap Chi...

Page 35: ...D 1 16W RR37 75004052 Res Chip 33W D 1 16W RR99 76000445 Res Chip Jumper 0W MISCELLANEOUS ZB03 23303380 Filter T629LKN1861 ZG03 23303380 Filter T629LKN1861 ZR01 23103889 Filter BK1608TS102 ZR02 23103889 Filter BK1608TS102 ZR03 23303380 Filter T629LKN1861 PW01 23713905 Connector CFP5518 0150 PW02 23713966 Connector 40P UC05 75013021 REAR unit PE0631 5 MISCELLANEOUS ZS01 75013016 Filter NFL18SP157X1...

Page 36: ...17047 Screw 2 6X6 A102 23540312 Bottom Cover A103 23533422 Rear Cover A103A 23717047 Screw 2 6X6 A104 75013028 Top Cover A104A 23717243 Screw 2 0X4 0 A105A 70391925 Screw 2 0X2 5 A106 23528404 Filter pack A107 75010078 Optical ﬁlter A108 70869181 C Mount Cap A109B 75013026 Washer A109C 75013027 Nut A109D 23717245 Screw 2X4 PM06A 23727012 Screw 12600 S 12 UC03A 23717245 Screw 2X4 A701 70917900 Cart...

Page 37: ...IK TF5P 4 1 SECTION 4 PC BOARDS AND SCHEMATIC DIAGRAMS 1 PC BOARDS Sub PC Board 1 1 Top Side Bottom Side ...

Page 38: ...IK TF5P 4 2 Process PC Board 1 2 Top Side Bottom Side ...

Page 39: ...IK TF5P 4 3 TG PC Board 1 3 Top Side Bottom Side ...

Page 40: ...IK TF5P 4 4 Mother PC Board 1 4 Top Side ...

Page 41: ...IK TF5P 4 5 Bottom Side ...

Page 42: ...IK TF5P 4 6 Rear PC Board 1 5 Top Side Bottom Side ...

Page 43: ...2 To MOTHER SHAD WB_R WB_G WB_B QR02 VARIABLE GAIN AMP QR03 QR04 PA_R PA_G PA_B REF P CLAMP QG03 QG04 REF P CLAMP QB03 QB04 REF P CLAMP QG02 VARIABLE GAIN AMP QB02 VARIABLE GAIN AMP QR03 QR05 CLAMP QG03 QG05 CLAMP QG03 QG05 CLAMP PW02 To MOTHER QG11 QG12 QG13 QG14 AMP CLIP QR11 QR12 QR13 QR14 AMP CLIP 2 BLOCK DIAGRAMS 2 1 Sub Block Diagram 4 7 IK TF5P 4 8 ...

Page 44: ...3 MCK_1 SDI_1 LD4 PC01 To MOTHER EEPROM TXD RXD PC01 To MOTHER KEYOUT0 KEYOUT1 KEYIN0 KEYIN1 KEYIN2 MICRO PROCESSER CL A D GMNIE SEL 0 1 BOUND 0 15 SDODSP VH0 HD0 RI0 11 RFBC A D QC05 QC04 QC06 GI0 11 GFBC A D QC08 QC07 QC09 BI 0 11 BFBC S REG 3 3VDSP 2 8V BUF ADCK QC10 QC15 QC16 80M CPB Configuration ROM QC13 MCK SDI LDDSP RST2 CL A D GMN IE SEL0 1 BUND 0 15 CHARA FUCHI HD0 VD0 SDODSP VIDEO AMP C...

Page 45: ...IG BUF QH06 BUF QH09 BUF QH05 QH08 BUF BUF QH07 BUF H2 QH29 QH23 QH30 QH31 BUF CPW BUF CPB BUF BUF WPBL QH14 80M BUF QH16 BUF QH23 CLK 1 2 SHAD D SHAD QH18 QH19 SHADING CORRECTION ZH04 X tal OSC BUF QH02 QH51 QH54 driver Configuration ROM XSHP XRG XH1 XV3 XSG XV2 XV1 RST3 V driver 9V 7 5VH 7 5V REG ΦVsub 2 3 TG Block Diagram ...

Page 46: ...D TXD X0 X1 X2 X3 Xclk CC1 CC2 SerTC SerTFG CLDRV RST from MOTHER 2 2 PWRDWN PM02 EVR QM17 MCK1 SDI_1 DPLBG LD3 DPLBR DPLBB EVR QM03 MCK1 SDI_1 WB R LD4 ref DC WB G WB B PBL GEN QM02 CLDRV RST CLDRV RST to MOTHER 1 2 PM01 PLBG PLBR PLBB PM03 WPBL INV QM18 Schmitt INV QM14 SW REG QM04 S REG QM05 PM06 12V 3 PM04 5V 1 5V 3 6V 3 1V 1 2V 3 1V PM02 PM03 WB 2 4 Mother 1 2 2 2 Block Diagram ...

Page 47: ...3 CIRCUIT DIAGRAMS 3 1 Overall Wiring Diagram 4 15 IK TF5P 4 16 ...

Page 48: ...3 2 Sub Circuit Diagram 4 17 IK TF5P 4 18 ...

Page 49: ...3 3 Process Circuit Diagram 3 3 1 Process Circuit Diagram 1 4 19 IK TF5P 4 20 ...

Page 50: ...4 21 IK TF5P 4 22 3 3 Process Circuit Diagram 3 3 2 Process Circuit Diagram 2 ...

Page 51: ...3 4 TG Circuit Diagram 4 23 IK TF5P 4 24 ...

Page 52: ...3 5 Mother Circuit Diagram 3 5 1 Mother Circuit Diagram 1 4 25 IK TF5P 4 26 ...

Page 53: ...3 5 Mother Circuit Diagram 3 5 2 Mother Circuit Diagram 2 4 27 IK TF5P 4 28 ...

Page 54: ...3 6 Head Circuit Diagram 4 29 IK TF5P 4 30 ...

Page 55: ...ertical 59 94Hz Internal External Automatic switching F6 8 standard 2000 lx 3000K 14 lx F2 2 Sensitivity 18 dB 3000K C mount flange back 17 526 mm in air 0 to 40 C 32 to 104 F Less than 90 Approx 165g 0 353lbs 44 W x 44 H x 78 D mm 1 73 W x 1 73 H x 3 07 D except for protruded portion AWB Automatic white balance MANUAL Manual MANUAL Manual OFF 0 dB 90fps 115fps 120fps 160fps 180fps 240fps ON EXT O...

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