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Toshiba GX9 ASD, Quick Start Manual

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GX9 ASD Quick Start Guide

OC2

Over-Current During 
Deceleration

• Phase-to-phase short (U, V, or W).

• Deceleration time is too short.

• Motor/machine jammed.

• Mechanical brake engaged while the ASD is running.

• ASD current exceeds 340% of the rated FLA on ASDs that are 100 HP or 

less during deceleration. On ASDs that are greater than 100 HP, it occurs 
when the ASD current exceeds 320% of the rated FLA during deceleration.

OC2P

Over-Heat During 
Deceleration

• Cooling fan inoperative.

• Ventilation openings are obstructed.

• Internal thermistor is disconnected.

• Deceleration time is too short.

• DC Injection current is too high.

• ASD or the motor is improperly matched to the application.

OC3

Over-Current During 
Fixed Speed

• Load fluctuations.

• ASD is operating at an elevated temperature.

• ASD current exceeds 340% of the rated FLA on ASDs that are 100 HP or 

less during a fixed-speed run or if during a fixed-speed run the ASD 
overheats. On ASDs that are greater than 100 HP, it occurs when the ASD 
current exceeds 320% of the rated FLA on a fixed-speed run.

OC3P

Over-Heat During Run

• Cooling fan inoperative.

• Ventilation openings are obstructed.

• Internal thermistor is disconnected.

• Improper V/f setting.

• ASD or the motor is improperly matched to the application.

OCA1 or OCL

U-Phase Over-Current

• Low impedance at the U lead of the ASD output.

OCA2 or OCL

V-Phase Over-Current

• Low impedance at the V lead of the ASD output.

OCA3 or OCL

W-Phase Over-Current

• Low impedance at the W lead of the ASD output.

OCR

Dynamic Braking 
Resistor Over-Current

• ASD inability to discharge the bus voltage during regeneration.

• No dynamic braking resistor (DBR) installed.

• Deceleration time is too short.

• Improper DBR setup information.

• Defective IGBT7 (or IGBT7 ckt.).

• 3-phase input voltage is above specification.

OH

Over-Heat

• Cooling fan inoperative.

• Ventilation openings are obstructed.

• Internal thermistor is disconnected.

LED Screen

LCD Screen

Possible Causes/Troubleshooting

Summary of Contents for GX9 ASD

Page 1: ...GX9 ASD Quick Start Guide TOSHIBA GX9 ASD Quick Start Guide DN 66900 001 March 2014 ...

Page 2: ......

Page 3: ...Document Number 66900 001 March 2014 GX9 ASD Quick Start Guide ...

Page 4: ......

Page 5: ...p Technology algorithm allows the system to adapt seamlessly and easily to peak load demands while maintaining the same degree of high performance output and reliability across the entire load range all without any user intervention The GX9 ASD is a very powerful tool yet surprisingly simple to operate The user friendly Electronic Operator Interface EOI of the GX9 ASD has an easy to read LCD scree...

Page 6: ...y contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without the prior written consent of Toshiba International Corporation may void all warranties and may void the UL CSA listing or other ...

Page 7: ...ribe the warning labels and symbols that are used on the device and throughout the guide Read the guide completely before installing operating performing maintenance or disposing of this equipment This guide and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the guide are in English and o...

Page 8: ...oducts and services please visit our website at www toshiba com ind TOSHIBA INTERNATIONAL CORPORATION GX9 Adjustable Speed Drive Please complete the Warranty Card supplied with the GX9 ASD and return it to Toshiba International Corporation by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the follow...

Page 9: ... 6 Dynamic Braking Resistor Requirements 6 Residual Voltage Warning 7 System Integration Precautions 8 Personnel Protection 8 System Setup Requirements 9 Operational and Maintenance Precautions 10 Installation and Connections 11 Installation Notes 11 Mounting the ASD 12 Connecting the ASD 13 Power Connections 13 System Grounding 15 Lead Length Specifications 15 I O and Control 16 Terminal Descript...

Page 10: ...igation 36 System Operation 52 Startup Wizard 52 Operation Local 52 Default Setting Changes 53 Startup Wizard Requirements 54 Running the Startup Wizard 54 Virtual Linear Pump Setup 58 Alarms Trips and Troubleshooting 62 Alarms and Trips 62 User Notification Codes 63 Alarms 64 Trips Faults 67 Viewing Trip Information 72 Clearing a Trip 72 Part Numbering Convention and Ordering Information 73 Cable...

Page 11: ...ord DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided or if instructions are not followed precisely will result in serious injury to personnel or loss of life The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that if not avoided or if instructions are not followed precise...

Page 12: ... provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or loss of life if safe procedures or methods are not followed as outlined in this guide Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowled...

Page 13: ...iba Customer Support Center Inspections may be required after moving equipment Contact the Toshiba Customer Support Center to report discrepancies or for assistance if required Handling and Storage Use proper lifting techniques when moving the ASD including properly sizing up the load getting assistance and using a forklift if required Store in a well ventilated location and preferably in the orig...

Page 14: ...s water solvents explosive corrosive mists or gases or other fluids Avoid installation in areas where vibration heat humidity dust fibers metal particles or sources of electrical noise are present For NEMA 1 installations the system shall not be exposed to direct sunlight Allow proper clearance spaces for installation Do not obstruct the ventilation openings Refer to the section titled Installatio...

Page 15: ...d RR Use the CC terminal as the return for output terminals FP PP and P24 Use the negative terminal of the AM FM and II terminals as the return for these analog inputs Always ground the unit to prevent electrical shock and to help reduce electrical noise It is the responsibility of the ASD installer maintenance personnel to provide proper grounding and branch circuit protection in accordance with ...

Page 16: ...A supplemental emergency stopping system should be used with the ASD Emergency stopping should not be a task of the ASD alone Follow all warnings and precautions and do not exceed equipment ratings Dynamic Braking Resistor Requirements When using a Dynamic Braking Resistor DBR use thermal protection and an input contactor that will open the input 3 phase power circuit to the ASD in the event that ...

Page 17: ...d tagged out before performing maintenance or repair on the GX9 ASD system The relationship of MCCB1 to the total system is shown in Figure 1 Figure 1 Placement of the MCCB1 circuit breaker in the GX9 ASD system Always energized Not affected by MCCB1 switch position MCCB1 effective at remainder of system Ensure that the Charge LED is off before attempting to service the ASD system DANGER ...

Page 18: ...specific system integration information if required Personnel Protection Installation operation and maintenance shall be performed by Qualified Personnel ONLY A thorough understanding of the ASD will be required before the installation operation or maintenance of the ASD Rotating machinery and live conductors can be hazardous and shall not come into contact with personnel Personnel shall be protec...

Page 19: ...Restart settings System Interlocks etc The programming setup and system configuration of the ASD may allow it to start the motor unexpectedly A familiarity with the Auto Restart and Retry settings is a requirement to use this product The setup procedures included within this guide may require a Reset before performing the procedure Application specific settings may then be performed The pre Reset ...

Page 20: ... Charge Indicator LED has turned off once the ASD power has been turned off before coming into contact with any circuits DO NOT attempt to disassemble modify or repair the ASD Contact the Toshiba Customer Support Center for repair information DO NOT place any objects inside of the ASD If the ASD should emit smoke or an unusual odor or sound turn off the power immediately The heat sink and other co...

Page 21: ...ng the system to start the wizard automatically upon a system restart Installation Notes Do Not apply commercial power to the output terminals T1 U T2 V or T3 W If an output contactor is used for bypass operation it must be interlocked such that commercial power is never applied to the output terminals of the ASD T1 U T2 V or T3 W If a secondary magnetic contactor MC is used between the output of ...

Page 22: ...floor or a wall in a well ventilated area that is out of direct sunlight The ambient temperature rating for the GX9 ASD is from 14 to 104 F 10 to 40 C The process of converting AC to DC and then back to AC produces heat During normal ASD operation up to 5 of the input energy to the ASD may be dissipated as heat If installing the ASD in a cabinet ensure that there is adequate ventilation During sys...

Page 23: ...power lines of the ASD as shown in Figure 4 on pg 14 An inductor DCL may be connected across the PO and PA terminals to provide additional filtering When not used a jumper must be connected across these terminals PA and PB are used for the DBR connection if using a braking resistor PC is the negative terminal of the DC bus The Charge Indicator LED provides an indication that there is a harmful vol...

Page 24: ...all a molded case circuit breaker MCCB or fuse between the 3 phase power source and the ASD in accordance with the fault current setting of the ASD and the NEC Article 430 The ASD is designed and tested to comply with UL Standard 508C Modifications to the ASD system may disqualify the UL rating As a minimum the installation of the ASD shall conform to the NEC Article 110 the Occupational Safety an...

Page 25: ...d them together Use shielded wires or twisted wires for the control circuits Ensure that the grounding terminals G E of the ASD are securely connected to ground Install noise filters as required Lead Length Specifications Adhere to the NEC and any local codes during the installation of ASD Motor systems Excessive lead lengths may adversely effect the performance of the motor Special cables are not...

Page 26: ... 24 RES Reset Multifunctional programmable discrete input Resets a faulted ASD F Forward Multifunctional programmable discrete input R Reverse Multifunctional programmable discrete input S1 Preset Speed 1 Multifunctional programmable discrete input S2 Preset Speed 2 Multifunctional programmable discrete input S3 Preset Speed 3 Multifunctional programmable discrete input S4 Emergency Off Multifunct...

Page 27: ...11 R The default terminal assignment is Reverse R run As the default setting this terminal provides a reverse run command The R terminal is activated by connecting CC to this terminal Sink mode A connection to CC provides a forward run command for the duration of the activation This input terminal may be programmed to any of the functions listed in the GX9 ASD Installation Operation Manual see F11...

Page 28: ...fic suitability see F470 and F471 Note The VI terminal or the II terminal may be used to control the speed or torque of the motor Selecting VI II at parameter F004 enables both terminals for use but both cannot be used simultaneously The user connects the proper input current or voltage to the appropriate terminal to be used for control P24 24 VDC at 200 mA power supply for customer use PP The fun...

Page 29: ...stallation Operation Manual For further information on this terminal see F005 FLA One of two normally open contacts that under user defined conditions connect to FLC The FL relay is the Fault Relay by default but may be programmed to any of the selections listed in the GX9 ASD Installation Operation Manual For further information on this terminal see Figure 5 and F132 FLB One of two normally close...

Page 30: ...nals See F005 and F670 for more information on the FM and AM terminal adjustments SW1 TB1 0 1 mA 4 20 mA CN7A SW2 0 1 mA 4 20 mA The remaining input and output terminals of the Terminal Board are shown below For more information on these terminals see pg 16 RR P24 RES F A R S1 S2 S3 S4 C C A OUT1 OUT2 T o C o n t r o l B o a r d TB1 CN7A TB3 TB4 TB2 ...

Page 31: ...nnector if not using the ASD NANOCOM The ASD NANOCOM must be setup to support the desired communications protocol via Program Communications Communication Settings Consult the ASD NANOCOM User s Manual D N 10572 1 000 000 for a complete listing of the setup requirements Half or Full duplex communications is available when using RS232 RS485 communications The jumpers at the JP1 and the JP2 connecto...

Page 32: ...3 Rx 4 Rx 4 Gnd 5 Rx 5 Tx 6 Tx 6 Gnd 7 RS232 RS485 7 Open 8 Gnd 8 Gnd Pin Number CNU3 Pinout Control Board 1 RS232 RS485 Signal 2 RS232 RS485 Signal 3 RS232 RS485 Signal Gnd 4 Shield 25 pin D type connector Connects to the Terminal Board CN7 EOI Connect RS232 RS485 signal I O CNU1 TTL I O CNU2 CNU4 JP1 Jumpers Half Full Duplex Selection RS232 RS485 signal I O CN3 ASD NANOCOM CN2 CN8 Sink Source Sw...

Page 33: ... Figure 8 on pg 22 CN7 connects to CN7A of the Terminal Board Table 3 CN7 pinout assignments Default settings listed for the programmable terminals Pin Number CN7 Pinout Pin Number CN7 Pinout 1 PP 14 II 2 FL 15 S1 3 VI 16 R 4 RR 17 S3 5 FM 18 S2 6 RX 19 N15 7 FP 20 S4 8 AM 21 P15 9 OUT1 22 P24 10 OUT2 23 CC 11 ST 24 CC 12 RES 25 CC 13 F Note Open collector output ...

Page 34: ...onfigurations Figure 9 Discrete Input Figure 10 RR Input Figure 11 RX Input Figure 12 VI II Input Figure 13 P24 Output Figure 14 PP Output Figure 15 OUT1 OUT2 Output Figure 16 FP Output Figure 17 AM FM Output Figure 18 Fault Relay during fault ...

Page 35: ...losed and all enclosure panels are securely fastened All personnel are clear of the area of the installation and the driven equipment Save User Settings Use the following table to record any changed parameters for future reference Table 4 ASD Parameter Changes by Installer Maintenance Personnel ASD ID__________Name ______________________Date _______ Notes Parameter Number Parameter Name Default or...

Page 36: ...ced to CC The AM FM and II analog input terminals are referenced to the respective negative terminals The FP PP and P24 output terminals are referenced to CC Note See alternative ST to CC activation configuration on pg 12 Note When connecting multiple wires to the PA PB PC or PO terminals do not connect a solid wire and a stranded wire to the same terminal ...

Page 37: ...n Main Monitor Items Prohibited Items and Save User Settings Information Parameter settings may be saved by the user The battery backup system must be activated by the installer or maintenance personnel to use the backup function To activate the battery backup system remove the Phillips screw from the front of the LED LCD display unit see Figure 20 on pg 28 Remove the LED LCD display unit from the...

Page 38: ...onfiguration information performance data e g output frequency bus voltage torque etc diagnostic information and LED screen information in expanded normal text Local Remote Key Toggles the system to and from the Local and Remote modes The Local Remote key is disabled while the Fault screen is active The Local Remote key LED is on when the system is in the Local mode The Local mode allows the Comma...

Page 39: ...tive Faults and or active Alarms if pressed twice quickly The source of the Faults or Alarms must be determined and corrected before normal ASD operation can resume LED LCD Screens LED Screen Display The LED screen displays the output frequency active alarms and or active faults If there are no active alarms or faults the output frequency is displayed During an active alarm the display toggles to ...

Page 40: ...evel each time the ESC key is pressed until the Frequency Command screen is reached Further ESC entries will toggle the system to and from the Frequency Command screen and the EOI Command menu Note Changes carried out from the EOI Command screen will be effective for EOI controlled ASD operation only See the section titled EOI Command RS232 RS485 Menu on pg 32 for further information on EOI Comman...

Page 41: ...and from the Command RS232 RS485 menu and the Frequency Command mode Note Parameter changes made from the Command RS232 RS485 menu are effective for Local LCD EOI control Only Figure 24 Root menu mapping Frequency Command Mode Frequency Setting While operating in the Local mode Local LED is illuminated on the front panel the running frequency of the motor may be set from the Frequency Command scre...

Page 42: ... selected and run Each V f profile is comprised of 4 user settings Base Frequency Base Frequency Voltage Manual Torque Boost and Motor Overload Protection Expanded descriptions of these parameters may be found in the section titled Direct Access Parameter Information in the GX9 ASD Installation Operation Manual Accel Decel Group 1 of 4 Accel Decel profiles may be selected and run Each of the Accel...

Page 43: ... GX9 ASD AM Output Displays the AM output terminal value for the function assigned to the AM terminal FM Output Displays the FM output terminal value for the function assigned to the FM terminal Motor OL Overload Trip Displays the Motor Overload Trip value as a percentage of the rated capacity of the motor Motor Load Displays the real time Motor Load as a percentage of the rated capacity of the mo...

Page 44: ... a percentage of the full range of the RX2 value Note The RX2 function is only available on the Expansion IO Card Option 1 option board P N ETB003Z only Peak Current Displays the peak current since the last start was initiated The current is displayed as a percentage of the rated capacity of the GX9 ASD Peak Voltage Displays the peak voltage since the last start was initiated The voltage is displa...

Page 45: ...mmand screen while the GX9 ASD is running Not all Monitor Mode items are available for display on the Frequency Command screen The available items are underlined on pg 33 and pg 34 Any two of the underlined items may be selected from the listing at Program Utilities Main Monitor Selections Select an item from the Monitor 1 listing and another item from the Monitor 2 listing to be displayed as show...

Page 46: ...itch F911 Application Type F912 Application Operating Mode F379 Transducer Units N A Transducer Output Range F914 Transducer Maximum Reading F916 Transducer Minimum Reading F915 Minimum Threshold F917 Maximum Threshold F918 Command Source F920 Command Value F921 Low Frequency Limit F919 Start and Stop Points Start and Stop Mode F927 Start and Stop Delay Timer F928 Low Start and Stop Point F929 Hig...

Page 47: ...ic Accel Decel Enable Disable F000 Motor Set 1 Base Frequency 1 F014 Base Frequency Voltage 1 F306 Manual Torque Boost 1 F016 Motor Overload Protection 1 F600 DIRECT ACCESS See the section titled Direct Access Parameter Information in the GX9 ASD Installation Operation Manual UTILITIES Version EOI Version N A ASD Type N A ASD CPU Version N A ASD EEP1 Version N A ASD EEP2 Version N A Trip History N...

Page 48: ...indow N A Prohibit Initializing User Parameters During Typeform Initialization F709 Alarm Prohibition Over Current Alarm N A ASD Overload Alarm N A Motor Overload Alarm N A Over Heat Alarm N A Over Voltage Alarm N A Main Circuit Low Voltage MOFF N A Control Circuit Low Voltage POFF N A Under Current Alarm N A Over Torque Alarm N A DBR Overload Alarm N A Cumulative Run Timer Alarm N A Communication...

Page 49: ...l 4 OUT3 F133 Output Terminal 5 OUT4 F134 Output Terminal 6 R1 F135 Output Terminal 7 OUT5 F136 Analog Input Functions Acc Dec Base Frequency Adjustment F650 Upper Limit Frequency Adjustment F651 Acceleration Time Adjustment F652 Deceleration Time Adjustment F653 Torque Boost Adjustment F654 Analog Output Terminals FM Output Terminal Function F005 FM Output Terminal Adjustment F006 AM Output Termi...

Page 50: ...41 Input Terminal 3 ST F142 Input Terminal 4 RES F143 Input Terminal 5 8 S1 S4 F144 Input Terminal 9 16 S5 S12 F145 Output Terminal Delays Output Terminal 1 OUT1 On Delay F150 Output Terminal 1 OUT1 Off Delay F160 Output Terminal 2 OUT2 On Delay F151 Output Terminal 2 OUT2 Off Delay F161 FL On Delay F152 FL Off Delay F162 OUT4 On Delay F153 OUT4 Off Delay F163 OUT5 On Delay F154 OUT5 Off Delay F16...

Page 51: ...Frequency F231 BIN Reference Point 2 F230 PG Point 1 Frequency F235 PG Reference Point 1 F234 PG Point 2 Frequency F237 PG Reference Point 2 F236 Jog Settings Jog Run Frequency F260 Jog Stop Pattern F261 Pattern Run Pattern Run Enable Disable F520 Pattern Run Group 1 Repeat Factor 255 Continuous F530 Pattern Run Group 1 Selection 1 F531 Pattern Run Group 1 Selection 2 F532 Pattern Run Group 1 Sele...

Page 52: ...ction 6 F556 Pattern Run Group 3 Selection 7 F557 Pattern Run Group 3 Selection 8 F558 Pattern Run Group 4 Repeat Factor 255 Continuous F560 Pattern Run Group 4 Selection 1 F561 Pattern Run Group 4 Selection 2 F562 Pattern Run Group 4 Selection 3 F563 Pattern Run Group 4 Selection 4 F564 Pattern Run Group 4 Selection 5 F565 Pattern Run Group 4 Selection 6 F566 Pattern Run Group 4 Selection 7 F567 ...

Page 53: ...ll Prevention Level F601 Over Voltage Stall Operation Level F626 Over Voltage Stall Operation Level Fast F625 Over Heat Stall F740 DC Injection Braking DC Injection Start Frequency F250 DC Injection Braking Current F251 DC Injection Braking Time F252 Forward Reverse DC Braking Priority F253 Motor Shaft Fixing Control Enable Disable F254 Emergency Off Settings Emergency Off Stopping Method F603 Eme...

Page 54: ...Level During Regenerative Braking F617 Over Torque Detection Time F618 Base Frequency Voltage Supply Voltage and Output Voltage Compensation Limiting Enable Disable F307 Special Protection Parameters Short Circuit Detection at Start F613 Short Circuit Pulse Run Duration F614 Cooling Fan Control F620 Cumulative Run Timer Alarm Setting F621 Braking Answer Wait Time F630 Brake Release After Run Timer...

Page 55: ...ue Limit Mode speed dependent F451 Manual Torque Limit Settings Power Running Torque Limit 1 Level F441 Regenerative Braking Torque Limit 1 F443 Power Running Torque Limit 2 Level F444 Regenerative Braking Torque Limit 2 F445 Power Running Torque Limit 3 Level F446 Regenerative Braking Torque Limit 3 F447 Power Running Torque Limit 4 Level F448 Regenerative Braking Torque Limit 4 F449 Torque Speed...

Page 56: ... Drooping Gain F322 Drooping Insensitive Torque F323 Drooping Output Filter F324 Drooping Reference F327 Load Inertia Acc Dec Torque F325 Load Torque Filter F326 Override Control Adding Input F660 Multiplying Input F661 CN8 Option Override Multiplication Gain F729 COMMUNICATIONS Communication Settings ASD Number F802 TTL Baud Rate F800 RS232 RS485 Baud Rate F820 Parity F801 RS232 RS485 Communicati...

Page 57: ...t Disposition on Error F830 Input Reference 1 F831 Input Reference 2 F832 Input Reference 3 F833 Input Reference 4 F834 Input Reference 5 F835 Input Reference 6 F836 Output Monitor 1 F841 Output Monitor 2 F842 Output Monitor 3 F843 Output Monitor 4 F844 Output Monitor 5 F845 Output Monitor 6 F846 Optional Parameters not used Optional Parameters 1 F890 Optional Parameters 2 F891 Optional Parameters...

Page 58: ...r Overload Protection Level 3 F177 Motor Set 4 Base Frequency 4 F178 Base Frequency Voltage 4 F179 Manual Torque Boost 4 F180 Motor Overload Protection Level 4 F181 SPECIAL Frequency Control Start Frequency F240 Run Frequency F241 Run Frequency Hysteresis F242 End Frequency F243 Jump Frequencies Jump Frequency 1 F270 Jump Frequency 1 Bandwidth F271 Jump Frequency 2 F272 Jump Frequency 2 Bandwidth ...

Page 59: ...F330 Light Load High Speed Operation Switching Lower Limit Frequency F331 Light Load High Speed Operation Load Waiting Time F332 Light Load High Speed Operation Load Detection Time F333 Light Load High Speed Operation Heavy Load Detection Time F334 Switching Load Torque During Forward Run F335 Heavy Load Torque During Acceleration in the Forward Direction F336 Heavy Load Torque During Fixed Speed ...

Page 60: ...fficient F183 0 Hz Dead Band Frequency Setting Signal F244 0 Hz Command Stop Method F255 Over Exciting Cooperation F481 Stall Cooperation Gain at Field Weakening Zone F485 Exciting Starting Rate F486 Compensation Coefficient for Iron Loss F487 Voltage Compensation Coefficient for Dead Time F488 Dead Time Compensation Enable Disable F489 Dead Time Compensation Bias F490 Switching Frequency Between ...

Page 61: ...GX9 ASD Quick Start Guide 51 Password and Lockouts Enter Password Change Password Lockouts Program Menu Navigation Primary Menu Sub Menu Parameter Name Parameter Number assword and ockouts ...

Page 62: ...mation 1 The Voltage and Frequency Rating of the Motor 2 The Upper Limit Frequency 3 The Lower Limit Frequency 4 Adjust Adjust Accel Decel Automatically if Enabled continue from step 7 5 The Acceleration Time 6 The Deceleration Time 7 The Volts Per Hertz Setting 8 The Motor Current Rating 9 The Motor Capacity 10 The Command Source 11 The Frequency Command Source 12 The Display Units for current an...

Page 63: ...n the section titled Direct Access Parameter Information in the GX9 ASD Installation Operation Manual A listing of all parameters that have been changed from the default setting may be viewed sequentially by accessing the Changed From Default screen Program Utilities Changed From Default Note Parameter F201 was changed to create the example shown in Figure 25 The Changed From Default feature allow...

Page 64: ...of the Motor Motors are designed and manufactured for operation within a specific voltage and frequency range The voltage and frequency specifications for a given motor may be found on the nameplate of the motor Settings 4 575V 60 Hz 2 Upper Limit Frequency This parameter sets the highest frequency that the GX9 ASD will accept as a frequency command or frequency setpoint The GX9 ASD may output fre...

Page 65: ...ion establishes the relationship between the output voltage and the output frequency of the ASD Settings 0 Constant Torque 1 Variable Torque 2 Automatic Torque Boost 3 Sensorless Vector Control Speed 4 Automatic Torque Boost with Automatic Energy Saving 5 Sensorless Vector Control Speed with Automatic Energy Saving 6 V f 5 Point Setting opens 5 Point setting screen 7 Sensorless Vector Control Spee...

Page 66: ...ction establishes the source of the Run commands e g F R Stop etc Settings 0 Terminal Board 1 CN8 Option 2 Common Serial TTL 3 RS232 RS485 4 Communication Card 9 Frequency Command Source This selection establishes the source of the Frequency speed command Settings 1 VI II 2 RR 3 RX 4 RX2 Option 5 CN8 Option 6 Binary BCD Input 7 Common Serial TTL 8 RS232 RS485 9 Communication Card 10 UP DOWN Freque...

Page 67: ...ished This screen is the final screen of the Startup Wizard The basic parameters of the GX9 ASD have been set Click Exit to load the Startup Wizard input and to return to the Frequency Command screen Additional application specific programming may be required ...

Page 68: ...al Linear Pump to accept the new or changed Virtual Linear Pump parameter settings Upon completion of the parameter changes set parameter F911 to 1 or 2 to use the changed new settings for normal Virtual Linear Pump operations Zero may be selected at F911 to save the changes to be used later The setup procedure and the Wizard setup screens are shown below Figure 26 Input the Electrical Specificati...

Page 69: ... Click Next to continue Maximum Threshold Zone 15 The Minimum threshold value setting is typically above the electrical stall of the motor above the minimum system pressure above the manual change plateau and well below the typical operating point of the system Click in the Minimum threshold field and using the Rotary Encoder slowly decrease the Minimum threshold value while observing the LED disp...

Page 70: ...ttings Exit becomes available at zero Hz 18 Press the ESC key until reaching the Frequency Command screen 19 From the Frequency Command screen press ESC scroll to the Control field and select Direct Mode if using no feedback if using feedback go to Step 22 on pg 61 20 While in the Local mode press Run 21 While running adjust parameters F500 and F501 to stabilize operation if unstable Press ESC ...

Page 71: ... the Frequency Command screen press ESC scroll to the Control field and select Process Hold if using feedback if not using feedback go to Step 19 on pg 60 23 While in the Local mode press Run 24 During operation adjust parameters F500 and F501 to stabilize operation if unstable Press ESC ...

Page 72: ... level within a specified time the ASD Faults and a Trip is incurred Fault and Trip are sometimes used interchangeably A Trip is a safety feature the result of a Fault that disables the GX9 ASD system and removes the 3 phase power from the motor in the event that a subsystem of the ASD is malfunctioning or one or more of the variables listed below exceeds its normal range in time and or magnitude ...

Page 73: ... LED Screen LCD Screen Function Description Atn Autotune Active Autotune function is active db DC Braking Motor Shaft Stationary function is active dbOn DC Braking DC Injection function is active Pump Virtual Linear Pump On Virtual Linear Pump On Virtual Linear Pump function is enabled and active LOFr Virtual Linear Pump Low Frequency Virtual Linear Pump Low Frequency Virtual Linear Pump function ...

Page 74: ...bles CM2 Communication alarm 2 RS232 RS485 TTL error External communications error EF Earth Fault Active ground fault Ground fault at the motor Ground fault at the output of the ASD Current leakage to Earth Ground EFU DC Fuse Open Incorrect current reading at DC fuse circuit Open circuit at DC bus circuit ERR1 Point Setting Error Incorrect setup at an analog input e g VI II RR etc Gain and bias se...

Page 75: ...d after a momentary power failure The ASD is improperly matched to the application OLR Braking Resistor Overload Excessive current at the Dynamic Braking Resistor Deceleration time is too short DBR configuration improperly set OP Over Voltage DC bus voltage exceeds specifications ASD attempting to start into a spinning motor after a momentary power loss Incoming commercial power is above the speci...

Page 76: ...urrent Operation With the Low Current Trip F610 parameter enabled the output current of the ASD is below the level defined at F611 and remains there for a time longer than the setting of F612 Output current too low NOFL Virtual Linear Pump No Flow A Low suction No flow cut off condition has been active for a duration longer than the setting of F936 Pump prime required Feed water loss Output valve ...

Page 77: ... Sink Source jumper on the Terminal board or on an option device see J100 at the Terminal Board of the ASD Sink Source configuration is incorrect E 11 Brake Sequence Response Error F630 is set to a non zero value Braking sequence discrete input and output terminals are not set up properly E 12 Encoder Signal Loss Error ASD is configured to receive a signal from a shaft mounted encoder and no signa...

Page 78: ...the ASD is low or missing at the R S or T input terminals EPHO Output Phase Failure 3 phase output from the ASD is low or missing at the U V or W output terminals or at the input to the motor ERR2 ASD RAM Fault Internal RAM malfunction Make a service call ERR3 ASD ROM Fault Internal ROM malfunction Make a service call ERR4 CPU Fault CPU malfunction Control Board malfunction Make a service call ERR...

Page 79: ...er board is inconsistent with the device in which the firmware is being used The Gate Driver board has been replaced The Gate Driver board is defective NERR No Error No active faults OC1 Over Current During Acceleration Improper V f setting Restart from a momentary power outage The ASD is starting into a rotating motor ASD Motor not properly matched Phase to phase short U V or W Accel time too sho...

Page 80: ...run or if during a fixed speed run the ASD overheats On ASDs that are greater than 100 HP it occurs when the ASD current exceeds 320 of the rated FLA on a fixed speed run OC3P Over Heat During Run Cooling fan inoperative Ventilation openings are obstructed Internal thermistor is disconnected Improper V f setting ASD or the motor is improperly matched to the application OCA1 or OCL U Phase Over Cur...

Page 81: ... is too high DBR required DBR setup required Stall protection is disabled 3 phase input voltage is out of specification Input reactance required OP3 Over Voltage During Fixed Speed Load fluctuations 3 Phase input voltage out of specification DBR required DBR setup required OT Over Torque A torque requirement by the load in excess of the setting of F616 or F617 for a time longer than the setting of...

Page 82: ...sted in Table 9 as At trip Recorded Parameters parameter readings at the time that the trip occurred In the event of a power loss or if the EOI has been removed from the ASD the trip records and the real time clock information are retained within the EOI for up to 4 5 years via Battery Backup Table 9 Trip History Record Parameters Clearing a Trip Once the cause of the trip has been corrected perfo...

Page 83: ... of purchase The NEMA 3R and IP56 versions are designed for outdoor applications Outdoor systems are painted white indoor systems are painted ANSI 61 gray The GX9 ASD has a 1 1 service factor and includes input fuses an input circuit breaker 5 75 HP excluded a locking cabinet and grounding lugs as standard features The associated part numbering scheme for a given configuration is defined below Use...

Page 84: ...0 40 HP 500 50 HP 600 60 HP 750 75 HP 10K 100 HP 12K 125 HP 15K 150 HP 17K 175 HP 20K 200 HP 25K 250 HP 30K 300 HP 40K 400 HP 50K 500 HP 60K 600 HP 70K 700 HP 80K 800 HP 90K 900 HP 10L 1000 HP 12L 1200 HP AA Circuit Breaker AE Circuit Breaker Isolated Bypass AS Circuit Breaker Isolated Bypass Solid State Starter DW 18 Pulse Transformer Note An IP56 rating is an available option for the 18 pulse sy...

Page 85: ...d shall not be the sole determining factor of the lug or wire size used with the GX9 ASD Application specific applicables wire insulation type conductor material and local and regional regulations are but a few of the considerations when selecting the actual lug and wire type to be used with the GX9 ASD Cable Terminal specifications are based on the rated current of the GX9 ASD and Do Not include ...

Page 86: ... 9 0 9 9 13 5 110 10 10 10 12 13 2 18 0 160 15 15 15 17 19 25 5 220 20 20 20 22 24 33 0 270 25 25 25 27 30 40 5 330 30 30 30 32 35 48 0 400 40 40 40 41 45 61 5 500 50 50 50 52 57 78 0 600 60 60 60 62 68 93 0 750 75 75 75 77 85 116 10K 100 100 90 96 106 144 12K 125 120 110 118 130 177 15K 150 150 132 144 158 187 2 N A 17K 175 175 160 168 185 218 4 20K 200 200 200 196 216 254 8 25K 250 250 250 247 1...

Page 87: ...closure Dimensions Model Number GX96 Shipping Weight Lbs kg Figure Junction Box No Junction Box 060 45 21 43 20 Figure 33 080 110 160 220 270 162 74 160 73 Figure 34 330 400 500 600 750 10K 1450 658 1300 590 Figure 35 12K 15K 17K 20K 25K 2350 1066 2250 1021 Figure 36 30K 40K 2560 1162 2330 1057 50K 1700 772 1500 681 Figure 37 60K 70K 80K 90K 3500 1588 3200 1452 Figure 38 10L 12L ...

Page 88: ...78 GX9 ASD Quick Start Guide Figure 33 GX9 ASD 5 0 20 HP Enclosure ...

Page 89: ...GX9 ASD Quick Start Guide 79 Figure 34 GX9 ASD 25 75 HP Enclosure ...

Page 90: ...80 GX9 ASD Quick Start Guide Figure 35 GX9 ASD 100 200 HP Enclosure ...

Page 91: ...GX9 ASD Quick Start Guide 81 Figure 36 GX9 ASD 250 400 HP Enclosure ...

Page 92: ...82 GX9 ASD Quick Start Guide Figure 37 GX9 ASD 500 800 HP Enclosure ...

Page 93: ...GX9 ASD Quick Start Guide 83 Figure 38 GX9 ASD 900 1200 HP Enclosure ...

Page 94: ...ator LED 10 13 Clearing a Trip 72 CM1 64 CM2 64 CN3 Pinout 22 CN7 Pinout 23 CNU1 and CNU2 Pinout 22 CNU2 Pinout 22 Command Source 56 Communication Error 68 Communication Settings 46 Communications 46 Compensation Frequency 33 Configuration and Menu Options 31 Connecting the ASD 13 Connection Diagram 26 Contrast adjustment 38 Control Power Under Voltage 71 CPU Fault 68 Crane Hoist Load 49 Customer ...

Page 95: ... Feedback 1 second 33 Feedback inst 33 Feedback Settings 45 FLA 16 FLA terminal 19 FLA B and C Switching Relationship 19 Flash Memory Fault 68 FLB 16 FLB terminal 19 FLC 16 FLC terminal 19 FM 16 FM Output 33 FM terminal 19 FP 16 FP terminal 18 FP Terminal Settings 40 Frequency at Trip 33 Frequency Command Screen 30 Frequency Command Source 56 Frequency Control 48 Frequency Mode 2 37 Frequency Refe...

Page 96: ...33 Motor OL Overload Trip 33 Motor Overload 71 Motor Overload Protection 44 Motor Set 1 37 48 Motor Set 2 48 Motor Set 3 48 Motor Set 4 48 Motor Settings 47 48 Motor ASD Setup 36 Mounting the ASD 12 MS1 AUX 11 N NERR 69 NOFL 66 O OC 64 OC1 69 OC1P 69 OC2 70 OC2P 70 OC3 70 OC3P 70 OCA1 70 OCA2 70 OCA3 70 OCL 70 OCR 70 OH 65 70 OJ 65 OL1 71 OL2 65 71 OLI 65 OLR 65 71 OP 65 OP1 71 OP2 71 OP3 71 Opera...

Page 97: ...inal 17 Retry Restart 43 ROM Fault 68 Root menu mapping 31 Root Menus 31 Rotary Encoder 28 RR 16 34 RR terminal 18 RS232 22 RS485 22 Run External Devices 36 Run Key 29 Run Time 33 RX 16 34 RX terminal 18 RX2 34 S S L2 13 S1 16 S1 terminal 17 S2 16 S2 terminal 17 S3 16 S3 terminal 17 S4 16 S4 terminal 17 SEAL 71 Sealing Water 37 Sealing Water Error 71 Settings 36 Short Circuit Current Rating 76 Sin...

Page 98: ... 71 UP2 71 U Phase Over Current 70 Upper Limit Frequency 54 User Notification Codes 63 Using the LCD Screen 30 Utilities 37 V V f Adjustment 50 V f Five Point Setting 49 V T2 13 Vector Motor Model 47 48 VI 16 VI terminal 18 VI II 34 Viewing Trip Information 72 Virtual Linear Pump 36 Virtual Linear Pump Setup 58 Virtual Linear Pump Setup Wizard 36 58 Voltage and Frequency Rating of the Motor 54 Vol...

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Page 100: ...BA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston TX 77041 5807 US 800 231 1412 CAN 800 872 2192 MEX 01 800 527 1204 FAX 713 466 8773 http www toshiba com ind Printed in the U S A ...

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