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G9000 SERIES

TOSHIBA SYNC KIT

INSTALLATION MANUAL

480/480 V 80/100/160/225 kVA

Document No.: 94469-001

Document Ref: 4GDH0011B

March 2020

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Summary of Contents for G9000 SERIES

Page 1: ...G9000 SERIES TOSHIBA SYNC KIT INSTALLATION MANUAL 480 480 V 80 100 160 225 kVA Document No 94469 001 Document Ref 4GDH0011B March 2020 ...

Page 2: ......

Page 3: ...at are contained in this Installation manual The installation of this equipment must only be performed by qualified personnel The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be required or should...

Page 4: ... trademarks of their respective owners TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of TOSHIBA INT...

Page 5: ... 8 Verify Proper Setup 15 List of Figures Figure 2 1 Synchronous operation configuration 3 Table 3 1 Parts list of TOSHIBA Sync KIT 4 Figure 2 2 TOSHIBA Sync KIT main parts appearance 5 Figure 4 1 TOSHIBA Sync main parts location MASTER UPS 7 Figure 4 2 TOSHIBA Sync main parts location SLAVE UPS 8 Figure 5 1 Installation procedure for MASTER UPS 9 Figure 6 1 Installation procedure for SLAVE UPS 2 ...

Page 6: ...iv G9000 80 225kVA TOSHIBA SYNC KIT Installation Manual 94469 001 This Page Left Intentionally Blank ...

Page 7: ...ing symbol shows potentially hazardous situation or condition which could result in personal injury or death if not avoided Caution A caution symbol shows potentially hazardous situation or condition which could result in personal injury or equipment damage if not avoided Note A Note symbol shows the information the user or the service personnel should observe during the UPS operation or service w...

Page 8: ...n construction or operation of the equipment and aware of the hazards involved 3 Be trained and authorized to safely energize de energize clear ground lockout and tag circuits in accordance with established safety practices 4 Be trained and authorized to perform the service maintenance or repair of this equipment 5 Be trained in the proper care and use of protective equipment such as rubber gloves...

Page 9: ...ontains kit installation and startup information specifically for 80 225kVA capacity models of the G9000 Series UPS The UPSs must be de energized when the TOSHIBA SYNC KITs are installed and the synchronous operation configuration is established between the UPSs Figure 2 1 Synchronous operation configuration CAUTION BYPASS Input AC Input UPS A MASTER G9000 INV CONV INV CONV UPS B SLAVE G9000 BYPAS...

Page 10: ...er for VSAU 16 3 6 Wire GNDC FG 1 7 Wire Bus bars Fuse holder 3 twisted 1 8 Wire Terminal Jumper for IOAU 09 1 9 Fuses holder 1 1 10 Fuses 3 3 11 Supports 4 12 Screws M3 with spring washer and flat washer 5 For supports 4 For Grounding 1 13 Screws M4 with spring washer and flat washer 2 2 For Fuses holder 2x2 14 Screws M5 with spring washer and flat washer 4 4 For Metallic plate 4x2 15 Spring wash...

Page 11: ...ng Metallic Plate Part No 3 Flat Cable UPGR M VSAU 16 Part No 4 Wire VSAU 16 Fuses 3 twisted Part No 5 Wire Terminal Jumper for VSAU 16 Part No 6 Wire GNDC FG Part No 7 Wire Bus bars Fuse holder 3 twisted Part No 8 Wire Terminal Jumper for IOAU 09 Part No 9 Fuses holder Part No 10 Fuses Part No 11 Supports Part No 12 Screws M3 with spring washer and flat washer ...

Page 12: ...SYNC KIT Installation Manual 94469 001 Part No 13 Screws M4 with spring washer and flat washer Part No 14 Screws M5 with spring washer and flat washer Part No 15 Spring washers M3 Part No 16 Flat washers M3 Part No 17 Fuse label ...

Page 13: ...A SYNC KIT Installation Manual 94469 001 7 4 TOSHIBA Sync KIT Parts Location Figure 4 1 TOSHIBA Sync main parts location MASTER UPS 10 Wires Bus bars Fuses 3 Fuses 4 Fuses holder UPGR M 2 Mounting Metallic Plate To SLAVE UPS ...

Page 14: ...25kVA TOSHIBA SYNC KIT Installation Manual 94469 001 Figure 4 2 TOSHIBA Sync main parts location SLAVE UPS UPGR M 6 Flat Cable 3 Fuses 4 Fuses holder 2 Mounting Metallic Plate 1 VSAU 16 Sensor Board From MASTER UPS ...

Page 15: ...which is mentioned above into the UPS 5 Connect the wiring between the Bus bars and the Fuse holder 6 Connect the field installed wirings between MASTER and SLAVE UPS to the Fuse holder Note wires qty 3 should have 600V insulation and be 16AWG multi strand twisted trio with ring lugs sized for 12 screws Figure 5 1 Installation procedure for MASTER UPS CAUTION Part No 2 Mounting Metallic Plate Part...

Page 16: ...etallic Plate 5 Install the VS1 PCB Sensor Board VSAU 16 onto the supporters 6 Connect the wiring between the VS1 PCB and the Mounting Metallic Plate for grounding 7 Connect the wirings between the Fuse holder and the VS1 PCB 8 Connect the wirings between the terminals UN and V VN and W WN and U on the VS1 PCB 9 Install an assembly of Mounting Metallic Plate which is mentioned above into the UPS 1...

Page 17: ...th spring washer and flat washer for the Fuse holder Part No 5 Four 4 Supporters Use part No 14 No 15 Four 4 flat washers Four 4 spring washers Part No 16 Fuse label Part No 9 Wire Part No 1 VS1 PCB VSAU 16 Part No 8 Wire UN V VN W WN U Part No 7 Wire 3 twisted U U V V W W A B C Use part No 11 one 1 screw M3 with spring washer and flat washer for grounding Use part No 11 four 4 screws M3 with spri...

Page 18: ...gure 6 2 Installation procedure for SLAVE UPS 4 TN1 IO1 PCB IOAU 09 13 14 Part No 17 Wire Jumper The terminal of TN1 on IO1 PCB IOAU 09 UP1 PCB UPGR M CN50 Part No 6 Flat cable Use part no 13 Four 4 screws M5 with spring washer and flat washer for the assembly VS1 PCB VSAU 16 CN1 Field installed wirings From MASTER UPS ...

Page 19: ...appear Refer to the SERVICE MANUAL 6 1 SMS Start up Procedure for details 2 Press the MAINT button located on the SW1 PCB DPAU 81 Maintenance screen will appear 3 Press the SETUP tab on the Maintenance screen then press the INPUT PORT button 4 Press the IN4 button and select item 9 ANOTHER BUS SYNC by pressing key then press OK button 1 As the IN4 default setting it may be POWER DEMAND 2 Before ma...

Page 20: ... 94469 001 Press the MAINT button Return to MAIN screen Press the SETUP tab Return to MAINTENANCE screen Press the INPUT PORT button Confirm 9 ANOTHER BUS SYNC Press the IN4 button Select item 9 ANOTHER BUS SYNC Figure 7 1 SLAVE UPS setting procedure MAINT ...

Page 21: ...469 001 15 8 Verify Proper Setup To confirm that the TOSHIBA SYNC circuit is functioning properly during TOSHIBA SYNC operation Ath Bus Sync is displayed at the bottom of LCD screen as shown in Figure 8 1 Figure 8 1 Example of TOSHIBA SYNC operation display ...

Page 22: ...16 G9000 80 225kVA TOSHIBA SYNC KIT Installation Manual 94469 001 This Page Left Intentionally Blank ...

Page 23: ......

Page 24: ...CTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd Houston TX 77041 Tel 855 803 7087 Fax 713 896 5212 US 800 231 1412 Canada 800 872 2192 Mexico 01 800 527 1204 www toshibaups com Printed in Japan ...

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