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Toshiba e-studio 1050 Technical Training Manual Download Page 43

 

 

PTM 2-18 

B070/B071 

2.3.3 IMAGE PROCESSING FLOW 

Image processing is done by the IPU (Image Processing Unit), following the steps 
shown below.  
Overall image processing for this machine is designed to: 

• 

Target edges with filters to improve the angles of text characters and reduce the 
occurrence of moiré filled areas. 

• 

Improve the evenness of granular areas in images 

 

Shading Correction 

Corrects the dispersion of the scanning 
lens and CCD. 

Ð

 

 

Gamma Correction 

Background erase 

Ð

 

 

Pre-Filter 

Reduces the occurrence of moiré. 

Ð

 

 

Main Scan Magnification 

 

Ð

 

 

Auto Select 

Determines if an image is text or raster 
image data and processes the data 
accordingly. 
Selects the best methods for Filtering, 
Density Control, and Grayscale 
Processing. 

Ð

 

 

Filtering 

MTF and smoothing (MTF filter of 
previous machines) 

Ð

 

Either of two filters is selected by Auto 
Select above. 

Independent Dot Erase 

Removes isolated pixels. 

Ð

 

 

Line Width Correction 

 

Ð

 

 

Density Control 

Employs one of two gamma tables, 
selected by Auto Select above 

Ð

 

 

Grayscale Processing 

Error diffusion, dithering, or binary picture 
processing 
Black-and-white digitization or dithering is 
selected by “Auto Select above. 

Ð

 

 

Video Path 

ÍÎ

 

Application (printer) 

Ð

 

 

LD Unit 

 

 

 

Summary of Contents for e-studio 1050

Page 1: ...TECHNICAL TRAINING PROGRAM PRE STUDY MANUAL e STUDIO900 1050 Toshiba America Business Solutions ...

Page 2: ...SHION AND DISTRIBUTED WITHOUT THE PRIOR PERMISSION OF TOSHIBA CORPORATION All product names domain names or product illustrations including desktop images used in this document are trademarks registered trademarks or the property of their respective companies They are used throughout this book in an informational or editorial fashion only and for the benefit of such companies No such use or the us...

Page 3: ...ion Users of this manual should be either service trained or certified by successfully completing a Toshiba Technical Training Program Untrained and uncertified users utilizing information contained in this pre training manual to repair or modify Toshiba equipment risk personal injury damage to property or loss of warranty protection Toshiba Corporation WARNING ...

Page 4: ...Y Toshiba B070 900 B071 1050 LCT B511 MP 4501L RT46 Large Capacity Tray Finisher B478 MJ 1026 SR840 3 000 SHEET FINISHER Cover Int B470 MJ 7002 Cover Interposer Tray Type 1075 Bypass Tray B512 MY 1024 Multi Bypass Tray Type 2105 ...

Page 5: ...ding training In order to accomplish this a relatively small amount of time will be spent on the basic fundamentals in class For these reasons a thorough understanding of this document is necessary At the end of this Pre Training Manual it is necessary to complete a Pre Training Test found on the Toshiba FYI Website This test is provided to ensure that the Service Technician has an understanding o...

Page 6: ......

Page 7: ...eceives immediate results Service manager receives results Student reviews the material and does further preparation Technician is scheduled for school Student attends instructor led 5 day training program FLOWCHART FOR PRE TRAINING MANUAL The Service Manager enrolls technican for the class and pre requisite exam This is done on line at the FYI website The technician reviews the pre training mater...

Page 8: ...PTIONS SECTION 3 SERVICE TABLES SECTION 4 INSTALLATION SECTION 5 LARGE CAPACITY TRAY SECTION 6 SR860 BOOKLET FINISHER with PUNCH UNIT SECTION 7 SR840 3 000 SHEET FINISHER with PUNCH UNIT SECTION 8 COVER INTERPOSER TRAY TYPE 1075 SECTION 9 MULTI BYPASS TRAY TYPE 2105 ...

Page 9: ... CONDITIONS 1 Never operate the copier without the ozone filters installed 2 Always replace the ozone filters with the specified ones at the specified intervals 3 Toner and developer are non toxic but if you get either of them in your eyes by accident it may cause temporary eye discomfort Try to remove with eye drops or flush with cold water as first aid If unsuccessful get medical attention OBSER...

Page 10: ...iological Health CDRH prohibits the repair of laser based optical units in the field The optical housing unit can only be repaired in a factory or at a location with the requisite equipment The laser subsystem is replaceable in the field by a qualified Customer Engineer The laser chassis is not repairable in the field Customer engineers are therefore directed to return all chassis and laser subsys...

Page 11: ...This manual uses several symbols Symbol What it means Refer to section number See Core Tech Manual for details Screw Connector E ring Clip ring NA North America EUR A Europe Asia LEF Long Edge Feed SEF Short Edge Feed LEFSEF WMF ...

Page 12: ...SECTION 1 OVERALL INFORMATION ...

Page 13: ......

Page 14: ...0 to 60 lb Index 90 lb Tray 4 5 LCT Tray 7 Bypass 52 to 216 g m2 Bond 16 to 40 lb Cover 50 to 60 lb Index 90 to 110 lb Duplex Tray Possible Weight 64 to 163 g m2 Bond 20 to 40 lb Cover 50 to 60 lb Index 90 lb Paper Size Tray 1 Tandem 81 2 x 11 LEF A4 LEF Tray 2 Tray 3 51 2 x 81 2 to 11 x 17 12 x 18 A5 to A3 Duplex Tray Possible Sizes A5 to A3 51 2 x 81 2 to 11 x 17 12 x 18 Reproduction Ratios 7 re...

Page 15: ... than 4 2 s Copy Number Input 1 to 9999 Copy Paper Capacity Sheets Copier 3 000 Tray 1 Tandem 1000 x 2 Tray 2 500 Tray 3 500 LCT 4 550 Tray 4 1 000 Tray 5 1 000 Tray 6 2 550 Bypass 500 Tray 7 500 Optional Bypass Tray B512 Total 8 050 Memory Capacity RAM 256 MB 128 x 2 Standard 256 MB Optional Required for Scanner Printer Option HDD 80 GB 40 GB x2 approximately 1 735 copies Toner Replenishment Cart...

Page 16: ...ly Full System 900 1050 900 1050 Warm up 2 20 K 2 20 K 2 30 K 2 30 K Stand by 0 65 K 0 65 K 0 70 K 0 70 K Copying 2 70 K 2 80 K 2 80 K 2 90 K Maximum 2 80 K 2 90 K 2 90 K 3 00 K Full System Mainframe ADF LCT Bypass Tray Cover Interposer Finisher1 1 Finisher B478 Punch Unit with B071 105 cpm B468 Punch Unit with B070 90 cpm Noise Emission 900 90 cpm Sound Power Level db A Sound Pressure Level dB A ...

Page 17: ... 52 105 g m2 Note 2 Table Capacity 100 sheets 80 g m2 20 lb Original Feeding Speed 75 cpm A4 81 2 x 11 LEF 1 to 1 Original Standard Position Rear left corner Face up Separation FRR Original Transport One flat belt Original Feed Order From the top original Power Source DC 24 V and DC 38 V from the copier Power Consumption Less than 130 W Dimensions W x D x H 680 x 560 x 150 mm 26 8 x 22 x 5 9 Weigh...

Page 18: ...ay Kit 1 KF9000 Replace Tray 1 tandem tray inside 5 3000 Sheet Finisher MJ1026 6 3000 Sheet Booklet Finisher N A 7 Punch Unit N A 8 Output Jogger Unit KK9000 Attached to Finisher 9 Cover Interposer Tray MJ7002 Attached to Finisher 10 Punch Unit MJ6006 Inside Finisher Copier Connection Kit GE1130 Not shown 1 Replaces Tandem Tray in main unit B070I413 WMF 1 4 2 3 6 7 10 5 ...

Page 19: ...lay Roller 16 Pick up Roller 17 Vertical Transport Rollers 18 Separation Roller 19 Feed Roller 20 1st Tray Tandem 1 000 sheets each 21 3rd Tray 500 sheets 22 2nd Tray 500 sheets 23 Used Toner Bottle 24 Toner Bank Unit 25 Duplex Tray 26 Inverter Unit Paper Exit Roller 27 Inverter Feed Roller 28 Pressure Roller 29 Paper Cooling Pipe 30 Hot Roller 31 Motor Control Unit 32 Oil Supply Cleaning Web 33 D...

Page 20: ...n Roller 10 Exit Junction Gate 3 Feed Belt 11 Inverter Roller 4 Pick up Roller 12 Exit Sensor 5 Original Tray 13 Transport Belt 6 Inverter Junction Gate 14 Registration Sensor 7 Inverter Guide Roller 15 Width Sensors x3 8 Inverter Sensor B070D869 WMF 10 12 13 14 15 1 2 3 4 5 6 7 8 9 11 ...

Page 21: ...TM 1 4 PAPER PATH 1 ADF 2 Bypass Tray 3 Optional LCT 4 Tray 3 5 Tray 2 6 Tray 1 7 Duplex Unit 8 Optional Finisher 9 Inverter Unit 10 Shift Tray 11 Upper Tray 12 Cover Interposer B070D871 WMF 2 4 5 6 7 9 3 1 8 10 12 11 ...

Page 22: ...a is retrieved and sent to the laser diode For multi copy runs the original is scanned once only and stored to the hard disk 2 DRUM CHARGE An OPC organic photoconductor drum is used in this machine In the dark the charge corona unit gives a negative charge to the drum The grid plate ensures that corona charge is applied uniformly The charge remains on the surface of the drum because the OPC layer ...

Page 23: ... the drum surface and the transfer belt at the proper time to align the copy paper and the developed image on the drum Then the transfer bias roller and brush apply a high positive charge to the reverse side of the paper through the transfer belt This positive charge pulls the toner particles from the drum to the paper At the same time the paper is electrically attracted to the transfer belt 7 PAP...

Page 24: ...SECTION 2 DETAILED DESCRIPTIONS ...

Page 25: ......

Page 26: ...ng edge of a page passes the entrance sensor while pages remain on the original tray the pick up motor A turns on The cam B rotates away from the pick up roller release lever C The lever then rises and the pick up roller D drops onto the original When the original reaches the entrance sensor the pick up motor turns on again The cam pushes the lever down and the pick up roller rises until the pick ...

Page 27: ...turns on and lifts the bottom plate E by raising the lift lever F until the bottom plate position sensor turns on The level of the pick up roller drops as the stack of originals becomes smaller and eventually the bottom plate position sensor C turns off Then the bottom plate motor turns on and lifts the bottom plate until the bottom plate position sensor turns on This keeps the original at the cor...

Page 28: ...verse Roller FRR system The pick up roller A feed belt B and separation roller C are driven by the feed in motor D To drive this mechanism the feed in motor D and feed in clutch E turn on Handling Paper Handling Originals Document Feed FRR with Feed Belt B070D918 WMF B070D919 WMF E A B D A C B C ...

Page 29: ...d in clutch B turns off and the drive for the feed belt is released The original is fed by the transport rollers C At the same time the pick up motor starts again and the pick up roller D is lifted up When the pick up roller HP sensor turns on the pick up motor stops see Pick up Roller Release B070D920 WMF B D A C ...

Page 30: ...es starting when the leading edge of the original turns on the registration sensor F until the trailing edge of the original turns off the entrance sensor G Original Width The CPU detects original width using three original width sensors 1 2 3 as shown above Three small circles on the diagram indicate the positions of the sensors Original Width Sensor Location Detectable Paper Sizes Please refer t...

Page 31: ...ger pressure needed for thick originals The other rollers are sponge rollers Normally originals are manually placed at the left rear corner so an original D fed from the ADF must also be at this position But if the original touches the rear scale E as it feeds original skew jam or wrinkling may occur To prevent such problems the original transfer position is set to 3 5 mm away from the rear scale ...

Page 32: ...riginal is not forced back against the left scale This is to prevent damage to the original After a two sided original has been inverted to copy the 2nd side it is fed in from the inverter against the left scale B without skew correction NOTE The bottom drawing applies to duplex scanning the top two drawings do not apply in this mode The amount of reverse feed against the left scale can be adjuste...

Page 33: ...e original is then fed out to the exit tray or fed back to the exposure glass after reversing in the inverter section This ADF has two exit trays For single sided original mode the original is fed out straight out to the right exit tray but for double sided original mode the original is fed out to the upper exit tray This causes the originals to be fed out in the correct order on the exit trays an...

Page 34: ...d inverter gate solenoid B turn on and the original is fed back to the exposure glass through the inverter roller C exit gate D inverter guide roller E inverter gate F and inverter roller The transport belt motor reverses shortly after the leading edge of the original turns on the inverter sensor G and feeds the original to the left scale B070D927 WMF C A B F G D E ...

Page 35: ...e right exit tray The speed of the motor is reduced about 30 mm from the trailing edge of the original to ensure the originals stack neatly on the exit tray This timing is determined by the length of the original and the time since the exit sensor C detected the leading edge The transport belt motor turns off after the exit sensor C turns off B070D928 WMF C A B ...

Page 36: ...d C remains off and the original is fed out to the upper tray The transport belt motor turns off when the trailing edge of the original passes the exit sensor D To stack the originals neatly on the upper tray the feed out motor speed is reduced shortly after the trailing edge of the original turns off the inverter sensor E B070D929 WMF A C E D B ...

Page 37: ...d and 3rd mirrors and through the lens 13 The lens CCD and SBU are in a single unit the lens block The optical axis focus and MTF are pre adjusted so this lens block requires no adjustment in the field The 1st scanner consists of the exposure lamp 4 the lamp regulator 7 and the 1st mirror Two fans the optics cooling fan 9 and the SBU cooling fan 8 draw cool air into the scanning unit The optics co...

Page 38: ...ng the speed of the scanner motor in sync with the main scan processing done in the IPU Magnification above 101 is done in the IPU For example at 200 magnification the IPU doubles magnification while the scanner motor speed remains at 100 Reduction in the range 51 to 100 is done by the scanner motor Reduction in the range 25 to 50 is done by the scanner motor assisted by IPU processing For example...

Page 39: ...he light generated by the LED is separated into three beams and each beam scans a different point of the exposure glass in each length sensor there is only one beam If the original or ADF cover is present over the scanning point the beam is reflected and each reflected beam exposes a photoelectric device and activates it While the main switch is on these sensors are active and the original size da...

Page 40: ...e main CPU when the DF position sensor is activated This is when the ADF is positioned about 12 cm above the exposure glass At this time only the sensor s underneath the original receive the reflected light and switch on The other sensor s are off The main CPU recognizes the original size from the on off signals from the five sensors If the copy is made with the ADF open the main CPU decides the o...

Page 41: ...p Normal and Soft Each of these fixed settings have different parameters but user changes do not affect the relevant SP mode settings If the user is not satisfied with any of the available settings for this UP mode the technician can adjust the SP modes However the SP mode settings are not used unless the user selects Service Mode with the UP Mode Soft Photo Priority Screened Printed Soft Soft Sha...

Page 42: ... Sub scan magnification Video path switching Image Compression Decompression The GAVD on this board performs density conversion processing FCI processing and edge processing and also generates the test patterns Controller System control software application control image storage control file compression decompression LDB 8 beam laser exposure binary to grayscale conversion synchronization detectio...

Page 43: ...ccurrence of moiré Ð Main Scan Magnification Ð Auto Select Determines if an image is text or raster image data and processes the data accordingly Selects the best methods for Filtering Density Control and Grayscale Processing Ð Filtering MTF and smoothing MTF filter of previous machines Ð Either of two filters is selected by Auto Select above Independent Dot Erase Removes isolated pixels Ð Line Wi...

Page 44: ...PTM 2 19 B070 B071 ...

Page 45: ...ormal Text Priority Used for documents that contain text and color or black and white photos such as catalogs magazines maps etc Provides more faithful reproduction than the Text mode Tex Photo Custom Setting Stores SP command settings Print Photo Used for magazines graphics for smooth reproduction Employs dithering Normal Used for copying photographs graphics for sharp reproduction Employs error ...

Page 46: ...mand settings Strong Drops out the blue background color of tab sheets or other paper Medium Drops out the green background color of tab sheets or other paper Background Dropout Weak Drops out the orange background color of tab sheets or other paper ...

Page 47: ...de Image Quality Custom Setting Text Mode Image Quality Item Range Default SP No 25 55 SP4903 001 55 5 75 SP4903 002 75 5 160 SP4903 003 Text 160 5 400 0 10 5 Normal SP4903 004 If the value is increased the outlines of lines become sharper but this could cause moiré to appear in dot patterns If the value is decreased image patterns become smoother the occurrence of moiré decreases but the corners ...

Page 48: ...on Image Quality Item Range Default SP No 25 55 SP4903 009 55 5 75 SP4903 010 75 5 160 SP4903 011 Photo 160 5 400 0 6 1 Normal SP4903 012 Used for printed materials magazines etc with photographs to sharp patterns in copies If the photos have dithered tones the image becomes sharper if the value is increased but blurring could occur in the sub scan direction If the value is decreased blurring in t...

Page 49: ...w density areas become sharper but the background could become dirtier If the value is decreased the background disappears but the density of low density areas becomes low Custom Setting Generation Mode Image Quality Item Range Default SP No 25 55 SP4903 021 55 5 75 SP4903 022 75 5 160 SP4903 023 Generatio n 160 5 400 0 10 5 Normal SP4903 024 See the remarks for Custom Setting Pale Mode Image Qual...

Page 50: ...f 8 Thick SP4903 083 Main Scan 0 1 1 0 OFF 1 ON SP4903 084 Item Sub Scan 0 1 1 0 OFF 1 ON SP4903 085 See the remarks for Custom Setting Text Mode Line Width Correction above If the above settings do not make the lines thin enough use SP4904 021 Image Quality Exposure Thin Line Photo Mode Normally SP4904 021 is set to 0 OFF As the setting is increased 1 3 the line width correction effect becomes st...

Page 51: ...omes stronger and lines become thinner All settings of SP4903 089 will be affected by the same amount Custom Setting Generation Copy Line Width Correction Selection Range Default Content SP No Line Width Correction 0 8 1 0 Thin 4 Off 8 Thick SP4903 092 Main Scan 0 1 1 0 OFF 1 ON SP4903 093 Item Sub Scan 0 1 1 0 OFF 1 ON SP4903 094 See the remarks for Custom Setting Text Mode Line Width Correction ...

Page 52: ...iminated isolated pixels Setting to zero switches this function off Background Erase Item Range Default SP No Text SP4903 070 Photo SP4903 071 Text Photo SP4903 072 Pale SP4903 073 Generation Copy 0 255 0 Off SP4903 074 Background erase attempts to eliminate the heavy background texture from copies of newspaper print or documents printed on coarse paper Pixels of density below the selected thresho...

Page 53: ... how the image changes if you change the SP setting is a certain direction The related UP mode is User Tools Copier Features General Features Copy Quality Text Mode Setting 0 1 2 3 4 5 6 7 8 9 10 SP No 25 55 SP4903 001 55 5 75 SP4903 002 75 5 160 SP4903 003 160 5 400 Soft Normal Sharp SP4903 004 Photo Mode Dithering Setting 0 1 2 3 4 5 6 SP No 25 55 SP4903 005 55 5 75 SP4903 006 75 5 160 SP4903 00...

Page 54: ...P4903 018 75 5 160 SP4903 019 160 5 400 Soft Normal Sharp SP4903 020 Generation Copy Setting 0 1 2 3 4 5 6 7 8 9 SP No 25 55 SP4903 021 55 5 75 SP4903 022 75 5 160 SP4903 023 160 5 400 Soft Normal Sharp 10 SP4903 024 Background Color Dropout SP NO MODE NAME TARGETTED COLOR VALUES 4901 020 Background Dropout Weak Orange 165 255 Default 180 4901 021 Background Dropout Medium Green 115 164 Default 15...

Page 55: ... Unit 7 2nd Mirror 2 Polygon Mirror Motor Control Board 8 Drum 3 Polygon Mirror Motor 9 Toner Shield Glass 4 F Theta Lens 1 10 1st Mirror 5 F Theta Lens 2 11 Laser Synchronization Detector 6 BTL Lens 12 Cylindrical Lens B070D101 WMF 10 11 12 1 2 3 4 5 6 7 8 9 ...

Page 56: ...r motor and the wear on the motor can be reduced Auto Power Control APC A built in photo diode detects the light emitted from the LD unit When the photo diode detects this light it generates a signal and the feedback of this signal to the LD control board is used to adjust the strength and amount of light in the laser beams NOTE The laser diode array is assembled and adjusted in the factory and do...

Page 57: ...afety switches When one of the front covers is open the 5 V line connecting to the LD drivers LDD is disconnected I nter Lock SW P SU I P U 5V LD5V LD1 LD D LD B LD0 FAN PO LYG O N 24V DATA0 DATA1 DATA0 DATA0 DATA4 DATA5 DATA4 DATA4 DATA5 DATA5 LD4 LD5 510 5k 510 5k DATA3 DATA6 DATA7 DATA1 DATA1 DATA2 DATA2 DATA3 DATA3 DATA6 DATA6 DATA7 DATA7 1k XAPC 0 DATA2 1k XAPC 1 1k XAPC 4 1k XAPC 5 XAPC 4 XA...

Page 58: ...need for LD unit replacement Allows production of a more precision beam on a stable platform The laser synchronization detector detects only Channel 0 and Channel 1 the uppermost beams of each parallel array The main scan pitch of Channels 2 to 7 is determined by setting SP2115 001 006 Main Scan Beam Pitch Adjustment at the factory For this reason when the LD unit is replaced these SP codes must b...

Page 59: ...ut 3 minutes to stop rotating Before moving the machine or before servicing the motor or the area around the polygon mirror motor you should switch off the copier main power switch disconnect the machine and wait at least three minutes for the motor to stop rotating NOTE The polygon mirror motor requires about 10 seconds to reach full speed after the machine awakes from the energy conservation mod...

Page 60: ... the illustration above the beams from each laser diode are emitted in two parallel lines For copying 1200 dpi is used For printing the default is 600 dpi but 1200 dpi can be selected The diagram shows how the two sets of four beams are interlaced to produce a sub scan resolution of 1200 dpi There are two parallel rows of four beams separated by 22 3 mm in the main scan direction In each of these ...

Page 61: ... F theta lens 2 F BTL barrel toroidal lens G and mirror H Then these laser beams go to the drum through the toner shield glass I The laser synchronizing detector J determines the main scan starting position This sensor sends a synchronization signal when the laser synchronization detector mirror K reflects the laser beam to the detector as the laser beam starts its sweep across the drum The laser ...

Page 62: ...901 001 and the fusing temperature must be below 100 C or this will not work 1 Drum potential sensor is calibrated 2 Drum starts first rotation after fusing temperature reaches 100 C 3 ID sensor is calibrated Vsg 4 Readout from the drum potential sensor is used to adjust Grid voltage Vg Laser diode LD power NOTE This step occurs only if process control is enabled with SP3901 001 Auto Process Contr...

Page 63: ...n the above illustration An organic photoconductor drum diameter 100 mm is used for this model 1 OPC Drum 2 Drum Potential Sensor 3 Pick off Pawl 4 Image Density Sensor 5 Toner Collection Coil 6 Cleaning Brush 7 Cleaning Blade 8 Quenching Lamp 9 Charge Corona Unit B070D865 WMF 6 9 5 7 8 1 2 3 4 ...

Page 64: ...drive shaft B and the cleaning unit coupling C The drum motor has a drive controller which outputs a motor lock signal when the rotation speed is out of the specified range The drum speed for the B070 90 cpm is 450 mm s and for the B071 105 cpm 500 mm s The flywheel D on the end of the drum drive shaft stabilizes the rotation speed B070D202 WMF C A D B ...

Page 65: ...nt of negative charge on the drum surface by applying a negative voltage to the grid The CBG Charge Bias Grid power pack A supplies a constant corona current to the corona wires 1600 µA for Photo mode and 1400 µA for all other modes Text Text Photo Pale Generation Copy The voltage to the grid plate is automatically controlled to maintain the correct image density in response to changes in drum pot...

Page 66: ...after the main switch is turned on the wire cleaner motor turns on to bring the wire cleaner to the rear and then back to the home position When the wire cleaner D moves from the rear to the home position the wire cleaner pads swivel bringing the pads into contact with the wires and clean the wires as it moves forward Cleaning is executed when The machine is switched on and the fusing temperature ...

Page 67: ... from the drum surface and any remaining toner is scraped off by the cleaning blade Toner on the cleaning brush is scraped off by the mylar C and falls onto the toner collection coil D The coil transports the toner to back to the toner entrance tank in the toner bank unit for recycling To remove any accumulated toner at the edge of the cleaning blade the drum turns in reverse for about 40 ms E at ...

Page 68: ...mitted to the cleaning unit drive gear via the timing belt A and the cleaning unit coupling B This coupling drives the cleaning brush C directly The cleaning brush then transmits the drive to the gear at the front which drives the toner collection coil gear D B070D206 WMF C D A B ...

Page 69: ...shing up the release lever B To prevent cleaning blade deformation during transportation the release lever must be locked in the pressure release upper position The guide roller C at the rear end of the cleaning blade holder touches the cam gear D which moves the blade from side to side This movement helps to disperse accumulated toner to prevent early blade edge wear B070D868 WMF C A B D ...

Page 70: ...o cool it After the air has passed through the center of the drum the exhaust fan E draws the air out of the interior of the machine through the toner filter F to remove free floating toner through the ozone filter G to remove ozone then finally out of the machine To keep the temperature inside the machine constant the drum cooling fan turns slowly during standby but turns faster during copying NO...

Page 71: ...rum pick off pawls strip the paper from the drum Pressure from small springs A press the pick off pawls B against the surface of the drum The shaft C and the cam D move the pick off pawls from side to side to ensure that they never remain at the same location this prevents wear on the drum B070D559 WMF A B C D ...

Page 72: ...ng In preparation for the next copy cycle light from the quenching lamp A neutralizes any charge remaining on the drum The quenching lamp consists of an array of 16 red LEDs extending across the full width of the drum B070D209 WMF A ...

Page 73: ...particles 50 µm To improve image quality the width of the magnetic area on the lower development roller has been reduced This system differs from single roller development systems in that It develops the image in a narrower area It develops the image twice The relative speed of each development roller against the drum is reduced This machine contains a toner recycling system Toner recycled from th...

Page 74: ...d thickness Backspill excess toner spills over the separator F to the toner transport coil G which sends the developer from back to front to the cross mixing roller In this machine black areas of the latent image are at a low negative charge about 150 V and white areas are at a high negative charge about 800 V The development roller is given a negative bias to attract negatively charged toner to t...

Page 75: ...A when the development motor B a dc servomotor turns The gears in the toner hopper are driven by the toner supply roller drive gear C when the toner supply roller clutch D activates A one way clutch on the paddle roller knob F prevents counter clockwise rotation of the paddle roller B070D304 WMF C B D E A F ...

Page 76: ...to two parts by the doctor blade B The part that stays on the development rollers forms the magnetic brush and develops the latent image on the drum The part that is trimmed off by the doctor blade goes to the backspill plate C As the developer slides down the backspill plate to the agitator D the mixing vanes E move it slightly toward the rear of the unit Part of the developer falls into the auge...

Page 77: ... sleeve roller shafts C The development bias prevents toner from being attracted to the non image areas on the drum where there is residual voltage In addition the development bias changes with the image density setting chosen for the copy job by the user The development rollers D employ fixed shafts that do not rotate This eliminates friction on the shafts so they never require lubrication B070D3...

Page 78: ... bank The toner bank holds two toner bottles This doubles the toner supply capacity for the machine and allows replacement of an empty toner bottle while the machine is operating The machine works even if there is only one bottle installed Toner can be supplied from either the upper or lower toner bottle but not from both at the same time When toner runs out in one bottle toner supply from the oth...

Page 79: ...er is supplied from the toner bottle to the toner entrance tank where a toner near end sensor see the next page checks for the presence of toner in the toner entrance tank When the toner near end sensor not shown can no longer detect any toner it signals the machine that it is time to switch bottles The upper bottle cap motor switches on and closes the cap of the top bottle while the lower bottle ...

Page 80: ...tects toner more than 5 times the near end condition is cleared However if the toner near end sensor fails to detect toner 5 consecutive times 200 more copies can be made from that bottle then the machine declares it to be empty When the bottle is empty the machine switches to the second toner bottle The first toner bottle cap motor closes the bottle cap and the second toner bottle cap motor pulls...

Page 81: ...to the first bottle The first bottle is tested now by rotating it 15 times as usual If this bottle is also found to be empty the machine enters the system toner end condition This time the machine cannot print until one of the toner bottle sensors detects that a new toner bottle has been inserted the machine does not allow the 200 extra copies When both bottles are empty and a new toner bottle is ...

Page 82: ...r while the bottle is being inserted in the holder When replacing a toner bottle push the toner bottle release lever D to release the lock mechanism While a toner bottle is supplying toner the toner bottle opening rod is pulled to the rear and the lock plate E is lowered by the link F so that the toner bottle release lever cannot be pushed Therefore the toner bottle that is supplying toner is alwa...

Page 83: ...coil C in the toner transport tube transports toner to the toner supply cylinder D The toner bank motor E drives the toner transport coil via the toner supply coil clutch F The toner supply pump motor G creates the suction needed to draw the toner from the toner supply and send it to the toner hopper H The toner hopper has two air pressure release filters and an air return tube I connected to the ...

Page 84: ...ly coil clutch turns on for 2 seconds again until the toner hopper sensor detects toner this is done a maximum of 10 times When the toner hopper sensor detects toner the toner supply pump motor turns off 1 second after the toner supply coil clutch turns off If the toner hopper sensor does not detect toner in the toner hopper after the toner supply coil clutch has turned on 10 times the operation p...

Page 85: ...toner Then it moves the toner from front to rear and sends it to the toner supply roller Toner is caught in the grooves in the toner supply roller F Then as the grooves turn past the opening the toner falls into the development unit The toner supply roller clutch A transfers drive from the development motor to the toner supply roller gear D which drives the agitator gear E For details about Toner ...

Page 86: ...y a small amount of toner inside the toner hopper and pressure on the toner hopper sensor becomes low the toner hopper sensor outputs a pulse signal once per copy Then the toner bank mechanism supplies more toner to the toner hopper as explained in previous sections Spring B applies development bias from the developer rollers to the lower case of the developer unit to prevent toner from being re a...

Page 87: ...ning to the toner entrance tank for recycling To collect waste toner that will no longer be used the toner collection coil in the tube B transports the toner collected by the transfer belt unit to the waste toner collection bottle The drum motor C drives the toner recycling coil A via timing belts and gears whose rotation in return drives the toner collection coil B via gears B070D903 WMF A B C ...

Page 88: ...elow Normally during toner recycling the toner recycling shutter solenoid remains on and the shutter remains open but when the number of copies exceeds 200K the toner recycling shutter solenoid switches off and the shutter closes After the solenoid switches off no toner recycling is done for the next 25K copies and all used toner is sent to the waste toner collection bottle without recycling Toner...

Page 89: ...nal A3 DLT Feed Kit B331 The 2nd tray 9 and 3rd trays 8 are universal trays and each can hold 500 sheets of paper To allow easy removal the paper cassettes are not fastened to the trays with screws All feed stations use an FRR feed system Rotation of the pick up roller 5 drives the top sheet of paper to the feed 6 and separation 7 rollers These rollers then take over the paper drive If the pick up...

Page 90: ...also drives the vertical transport rollers and the lower relay roller Drive is transferred to each of the three vertical transport rollers by a vertical transport clutch 3 and to the lower relay roller by the lower relay clutch 4 The relay motor 5 drives the upper relay roller and LCT relay roller via gears and clutches 6 and 7 The 2nd vertical transport clutch has a one way gear 8 This prevents t...

Page 91: ...motor The vertical transport rollers and the vertical transport idle rollers B on the inner and outer vertical guide plates transport the paper up from each feed unit towards the relay and registration rollers The vertical transport guides C can be opened to remove jammed paper in the vertical transport area B070D617 WMFF B C A ...

Page 92: ...m the LCT C stays on for a bit longer This delay allows time for the paper to press against the registration rollers and buckle slightly to correct skew Next the registration motor energizes and the upper relay clutch re energizes at the proper time to align the paper with the image on the drum The registration and relay rollers feed the paper to the image transfer section The registration sensor ...

Page 93: ...drum B Transfer bias roller and transfer belt bias brush Applies transfer voltage to the transfer belt C Transfer belt lift lever driven by a solenoid Lifts the transfer belt into contact with the drum D Transfer power pack Generates a constant transfer current E Cleaning roller and cleaning roller cleaning blade Removes toner remaining on the transfer belt to prevent the rear side of the paper fr...

Page 94: ...finished The transfer belt must be released from the drum for the following reasons 1 To prevent the ID sensor pattern on the drum from being rubbed off by the transfer belt because the transfer belt is located between the development unit and the ID sensor 2 To decrease the load on the bias roller cleaning blade it is better to prevent toner on non image areas for example VD VH ID sensor patterns...

Page 95: ...t completely removed due to paper dust stuck on the transfer belt cleaning blade A the positively charged cleaning bias roller B attracts the remaining toner The bias roller cleaning blade C scrapes toner off the cleaning bias roller The surface of the transfer belt is coated to make it smooth and prevent the transfer belt from flipping the cleaning blade The toner collection coil D transports ton...

Page 96: ...mitted to the toner collection coil A through idle gears B The toner collection coil C transports the collected toner to the toner recycling unit D and from there it goes to the waste toner collection bottle See Toner Supply and Recycling for details B070D505 WMF B D C A ...

Page 97: ... anti condensation heater A is located under the transfer belt unit It turns on when the main switch is off to prevent moisture from forming on the transfer belt The heater is included in the machine at the factory but the connector is not connected B070D048 WMF A ...

Page 98: ...t with the hot roller s surface A thermostat E protects the fusing unit from overheating The fusing exit sensor F monitors the progress of the copy paper through the fusing unit and acts as a mis feed detector while the exit rollers drive the copy paper to the inverter section The oil supply roller and cleaning web G applies a light coat of silicone oil to the hot roller It also removes the paper ...

Page 99: ...eb motor E switches on for 2 8 sec to move the oil supply and cleaning web felt Web Motor Run Time Intervals B070 90 cpm B071 105 cpm NA 20 7 s 17 0 s EUR A 12 6 s 10 4 s The interval starts when the first copy reaches the fusing exit sensor and ends 2 sec after the last copy has passed this sensor SP1902 002 003 Web Motor Control Web Motor Drive Interval Web Motor Drive Time can be used to adjust...

Page 100: ...he actuator arm of the actuator remains in contact with the supply roller C and gradually lowers as the amount of web on the supply roller grows smaller as it is fed to the take up roller D above When the web runs out the actuator drops into the web end sensor at E and the sensor signal to the CPU displays SC550 on the operation panel display In this condition a technician must install a new oil s...

Page 101: ...terval Low Speed SP1902 002 1 B070 B071 Low Speed Mode 2 SP1902 004 3 Near End Display Sheets 4 End Display Sheets Comments 20 7 s 17 0 s 25 3 s 90 600K 670K NA Default 15 6 s 12 8 s 19 0 s 90 450K 500K 12 1 s 10 0 s 14 8 s 90 350K 385K 10 4 s 8 5 s 12 7 s 90 300K 330K 6 9 s 5 7 s 8 5 s 90 200K 220K 12 6 s 10 4 s 15 4 s 86 350K 410K EUR A Default 10 8 s 9 0 s 13 2 s 86 300K 350K 7 2 s 6 0 s 8 8 s ...

Page 102: ...verter or duplex unit depending on the position of the junction gate A If the page is fed out directly it arrives on the tray face up If the user selected face down output the page goes to the inverter B before being fed out If the user selects duplex mode the page is directed to the duplex tray C after inverting and back to the machine for printing the second side B070D661 WMF B C A ...

Page 103: ... When the main switch is turned on the jogger motor places the jogger fences at the home position which is determined by monitoring the signal from the jogger home position sensor D When the start key is pressed the jogger motor positions the jogger fences 15 mm away from the selected paper size to wait for the paper When the paper is delivered to the jogger fences the jogger fences move inward to...

Page 104: ...ches the paper between the rollers The inverter guide plate solenoid D energizes to lower the inverter guide plate E so that the paper is guided by the inverter guide plate The next sheet waits at the inverter guide plate The paper is fed from the reverse roller to the inverter exit roller F After the paper starts to be fed by the inverter exit roller the reverse trigger roller and inverter guide ...

Page 105: ... switches the junction gate B to direct the paper to the duplex tray The paper is fed through the duplex tray by duplex transport rollers 1 C 2 D 3 E and the duplex feed roller F If duplex mode is not selected the solenoid does not switch the junction gate and the paper goes to the output tray or finisher face down B070D806 WMF A C B D E F ...

Page 106: ...per at once For a single set duplex copy job the duplex unit stores only one sheet of copy paper For a multi set duplex job the job is stored first then the first set is made using interleaving Length up to A4 Letter LEF The duplex unit can process four sheets of copy paper Example A 14 page copy The large numbers in the illustration show the order of pages The small numbers in circles show the or...

Page 107: ...nto the duplex unit 4 The 5th sheet 9th page is fed in 5 The 5th sheet is printed 9th page 6 The 1st sheet is fed out 1st and 2nd pages printed 7 The 5th sheet 9th page is directed to the duplex unit 8 The 6th sheet 11th page is fed 9 The back of the 2nd sheet is printed 4th page B070D808 WMF B070D809 WMF B070D810 WMF ...

Page 108: ...s 16 The back of the 6th sheet is printed 12th page and fed out 11th and 12th pages 17 The back of the 7th sheet is printed and fed out 13th and 14th pages Longer than A4 Letter LEF The duplex unit can process two sheets of copy paper Example 8 pages The number A in the illustration shows the order of pages The number B in the illustration shows the order of sheets of copy paper if shaded this ind...

Page 109: ...fed out 6 The back of the 2nd sheet 4th page is printed 7 The 4th sheet 7th page is fed and printed 8 The 2nd sheet 3rd and 4th pages is fed out 9 The back of the 3rd sheet 6th page is printed 10 The 3rd sheet 5th and 6th pages printed is fed out 11 The back of the 4th sheet 8th page is printed 12 The 4th sheet 7th and 8th pages is fed out B070D858 WMF B070D859 WMF B070D860 WMFF B070D861 WMF ...

Page 110: ...Auto off timer Auto off disabling The way that the machine operates depends on the combination of installed equipment copier only or whether a printer scanner is installed Panel off Timer Energy Saver Key Stand by Mode Auto Off Mode Fusing lamp off Energy Saver LED Off 5V Off PC Signal Energy Saver Mode Fusing lamp to low temp Energy Saver LED On System 5V On Energy Saver Key Operation W ithin 3s ...

Page 111: ... and the operation panel indicators are turned off except for the Energy Saver LED and the Power LED If the CPU receives the image print out command from an application e g to print data from a PC the fusing temperature rises to print the data However the operation indicators stay off Return to stand by mode If one of the following is done the machine returns to stand by mode The Energy Saver Mode...

Page 112: ...ens in low power mode The fusing lamp drops to the prescribed temperature as shown in the table below the temperature drops more than that in energy saver mode The other conditions are the same as for the energy saver mode Return to stand by mode The machine returns to standby mode in the same way as from the energy saver mode Operation Switch Energy Saver LED Fusing Temp Approx Recovery Time Syst...

Page 113: ...at happens in auto off mode When the machine enters auto off mode the fusing lamps and all dc supplies except 5VE 12VE 5V 12V for energy saver mode turn off Returning to stand by mode The machine returns to stand by mode when the main operation switch is pressed Operation Switch Energy Saver LED Fusing Temp Approx Recovery Time System 5V Note Off Off Room Temp Fusing lamp off 360 s Off Only 5VE 12...

Page 114: ...ed in the memory An original is in the ADF The ADF is open Paper is left in the duplex unit or staple tray What happens in night stand by and night modes When the machine enters either of these modes the fusing lamp and operation switch turn off and only the main power LED is lit Night stand by mode The system 5V and 24 V are supplied to all components Night mode The system 5V supply is also turne...

Page 115: ...SECTION 3 SERVICE TABLES ...

Page 116: ......

Page 117: ...ess 3 Hold down Clear key more than 3 seconds The Copy SP or PM Counter items are displayed If the printer or scanner printer option is installed the Printer SP and Scanner SP items are also available 4 Press Copy SP 5 To exit the SP mode just press Exit in the upper right corner of the SP mode screen To Switch to the Copy Window for Test Printing 1 In the SP mode display press Copy Window to swit...

Page 118: ...buttons in the center of the SP mode window to display the SP number that you want to open then press that number to expand the list 4 Use the center touch panel buttons to scroll to the number and title of the item that you want to set and press Enter key The small entry box on the right is activated and displays the default or the current setting below 5 To enter a setting Press key to enter a m...

Page 119: ...ow to resume normal operation 6 SPnxxx Press any group number to open a list of SP codes and titles for that group For example to open the SP code list for SP1 nnn press SP1XXX If an SP has sublevels it is marked with a right pointing triangle 7 Group Press to scroll the display to the previous or next group 8 Page Press to scroll to the previous or next display in segments the size of the screen ...

Page 120: ...Programs please use the SM for that purpose 3 2 1 COPIER SERVICE PROGRAM MODE TABLES SP1 nnn Feed SP Number Name Function Setting Leading Edge Registration Adjusts the printing leading edge registration for feeding from the trays and duplex tray using the trimming area pattern SP2 902 3 No 15 Use the key to enter the minus before entering the value The specification is 4 2 mm 3 17 001 Copier LCT P...

Page 121: ...M MODE The user program UP mode is accessed by users and by sales and service staff UP mode is used to input the copier s default settings Press the User Tools Counter button Item20 then select the UP mode program After finishing the UP mode program touch Exit key to exit UP mode ...

Page 122: ...des key operator code is necessary for copier document server scanner printer h Address Book Management This allows you to administer the user codes These user codes are also used for Document Solutions software E mail addresses can also be programmed with the user codes and scanned documents can be sent by e mail E mail addresses can also be registered in groups so that a document can be sent to ...

Page 123: ...SECTION 4 INSTALLATION ...

Page 124: ......

Page 125: ... 075 mg m3 6 If the place of installation is air conditioned or heated do not place the machine where it will be 1 Subjected to sudden temperature changes 2 Directly exposed to cool air from an air conditioner 3 Directly exposed to heat from a heater 7 Do not place the machine where it will be exposed to corrosive gases 8 Do not install the machine at any location over 2 000 m 6 500 feet above sea...

Page 126: ...r source shared with another electrical appliance 12 The machine can generate an electrical field which could interfere with radio or television reception 4 1 2 MACHINE LEVEL 1 Front to back Within 5 mm 0 2 of level 2 Right to left Within 5 mm 0 2 of level NOTE The machine legs may be raised or lowered in order to level the machine Set a carpenter s level on the exposure glass ...

Page 127: ...ecessary when optional equipment is installed NOTE The controller box door on the back of the machine swings open and can be removed Door removal is required only if the machine cannot pass through a narrow door B070I410 WMF B070I023 WMF Copier Finisher LCT By pass Tray Copier Finisher 400 mm 16 30 mm 2 555 mm 22 200 mm 8 200 mm 8 30 mm 2 555 mm 22 400 mm 16 ...

Page 128: ...0 B071 4 4 PTM 4 1 4 DIMENSIONS Side View Top View B070I411 WMF B070I412 WMF 858 5 mm 34 730 mm 29 806 mm 32 898 mm 36 1202 mm 48 540 mm 22 180 mm 7 1097 mm 43 2 980 mm 39 1476 mm 58 90 mm 3 5 Unit mm inch ...

Page 129: ...ng the hard disk or memory press the operation power switch to switch the power off wait for the power LED to go off and then switch the main power switch off The Main Power LED lights or flashes at the following times While the platen cover or ADF is open While the main machine is communicating with the network server While the machine is accessing the hard disk or memory when reading or writing ...

Page 130: ...B070 B071 4 6 PTM 4 2 COPIER B070 B071 4 2 1 ACCESSORIES B070I001 WMF 10 11 6 7 8 9 12 13 14 15 16 17 18 19 20 5 4 3 2 1 ...

Page 131: ...m Cover 1 6 Operation Unit Arm 1 7 Leveling Shoes 4 8 Optics Dust Filter 1 9 Dust Filter 1 10 Operation Panel Unit Arm 1 11 Paper Size Decals 1 12 Metal Cable Clamp 1 13 Tapping Screw M4 x 12 2 14 Philips Pan Head Screw M4 x 6 1 15 Tapping Screw M4 x 8 25 16 Nylon Harness Clamp 1 17 ADF Exit Tray 1 18 Paper Size Decals 1 19 Paper Loading Decals 1 20 Toner Hopper Drive Gear White 1 Model Name Plate...

Page 132: ...SECTION 5 LARGE CAPACITY TRAY ...

Page 133: ......

Page 134: ...ray Capacity Tray 6 2 550 sheets Thick Paper 0 11 mm Tab Sheet Feed possible from Tray 4 or Tray 5 Requires installation of tab sheet fence Note Only A4 LEF 81 2 x 11 LEF tab sheets can be fed Paper Feed System FRR Remaining Paper Detection 5 Step including Near End for Trays 4 5 6 Power Source 24 Vdc 5 Vdc from copier Power Consumption 55 W Weight Less than 82 kg 180 4 lb Size W x D x H 540 mm x ...

Page 135: ... 2 Paper End Sensor 3 Separation Solenoid 4 Paper Tray 5 Paper Height Sensors 6 Tray Drive Belt 7 Pick up Roller 8 Separation Roller 9 Paper Feed Roller 10 Grip Roller 11 Relay Roller 12 Relay Sensor 13 Feed Slot Bypass Tray 14 Pick up Solenoid 15 Lift Sensor B511V101 WMF 5 15 4 6 10 9 8 7 11 12 1 2 3 14 13 ...

Page 136: ...r Height 1 Detects the paper height in the 2nd tray SN6 2nd Paper Height 2 Detects the paper height in the 2nd tray SN7 2nd Paper Height 3 Detects the paper height in the 2nd tray SN8 2nd Paper Height 4 Detects the paper height in the 2nd tray SN9 3rd Paper Height 1 Detects the paper height in the 3rd tray SN10 3rd Paper Height 2 Detects the paper height in the 3rd tray SN11 3rd Paper Height 3 Det...

Page 137: ... roller in the 3rd tray SOL4 1st Pick up Controls up down movement of the pick up roller in the 1st tray SOL5 2nd Pick up Controls up down movement of the pick up roller in the 2nd tray SOL6 3rd Pick up Controls up down movement of the pick up roller in the 3rd tray Switches SW1 Front Door Safety Detects whether the tray cover is opened or not SW2 1st Paper Size Detects the paper size in the 1st t...

Page 138: ...T Motor 4 Tray Drive Shaft 5 Pick up Roller 6 Tray Drive Belt 7 Separation Roller 8 Paper Feed Roller 9 Grip Roller 10 Transport Rollers 11 Transport Roller Drive Belt 12 Grip Roller Clutch 13 Paper Feed Clutch 14 Transport Clutch B511V102 WMF 14 1 3 2 2 5 4 9 8 7 6 10 13 12 11 ...

Page 139: ...The upper and middle trays can each hold 1 000 sheets of paper The lower tray can hold 2 550 sheets of paper All feed stations use an FRR paper feed system paper feed roller A separation roller B pick up roller C and those rollers are driven by the LCT motor via the paper feed clutch D B511D113 WMF A C D B ...

Page 140: ...r A in the paper feed unit via the timing belt B Then the gear A transmits the drive to the pick up C paper feed D and separation E rollers via gears and the paper feed clutch F The gear A also transmits the drive to the grip roller G via gears and the grip roller clutch H B511D105 WMF B F G C E D H A ...

Page 141: ...oller solenoid A turns on the separation roller B contacts the paper feed roller E and turns with the feed roller unless more than one sheet of paper is fed The three trays of the LCT unit use the standard FRR mechanism Handling Paper Paper Feed Methods Forward and Reverse Roller FRR When the pick up solenoid D actuates the pick up roller F lowers until it contacts the top sheet of the paper stack...

Page 142: ...ion roller caused by friction between the separation roller and the feed roller 2 After paper feed is completed paper sometimes remains between the feed and separation rollers If the feed tray is removed at this time this paper might be torn When the separation roller is away from the feed roller the remaining paper can be removed from between the rollers 3 When paper misfeeds occur around this ar...

Page 143: ... The tray drive belts E are connected to the tray bottom plate F and are driven by the tray lift motor via the lift drive shaft D and tray drive pulleys G When the lift motor turns counterclockwise the tray bottom plate F moves up The tray goes up until the top of the paper stack pushes up the pick up roller and the lift sensor in the feed unit is de activated When the actuator H on the rear end o...

Page 144: ...the proper paper feed level the paper pushes up the pick up roller and the actuator C on the pick up roller supporter D de activates the lift sensor E to stop the lift motor After several paper feeds the paper level gradually lowers then the lift sensor is activated and the lift motor turns on again until the lift sensor is de activated again B511D108 WMF A E D C B ...

Page 145: ...ize switch contains three microswitches The paper size switch is actuated by an actuator plate B at the rear of the tray Each paper size has its own unique combination as shown in the table and the CPU determines the paper size by the combination Bottom Tray Tray 3 The bottom tray has the same switch as the top and middle trays However it is only used for detecting when the tray is pushed in For t...

Page 146: ...nd the display indicates 100 2 When the actuator passes paper height sensor 1 B the display indicates 75 of the paper supply remaining 3 When the actuator passes paper height sensor 2 C the display indicates 50 of the paper supply remaining 4 When the actuator passes paper height sensor 3 D the display indicates 25 of the paper supply remaining When the actuator enters the gap of the near end sens...

Page 147: ...p sheet of the paper in the tray by monitoring the reflected light When the paper tray runs out of paper the paper end sensor does not receive the reflected light due to the cutout B Then the tray lift motor rotates backwards 2 seconds to drop the tray bottom plate B511D110 WMF A B ...

Page 148: ...SECTION 6 SR860 BOOKLET FINISHER ...

Page 149: ......

Page 150: ... Paper Weight 52 g m2 216 g m2 Lower Tray Documents selected for booklet finishing saddle stitching are folded stapled and output only to the lower tray 2 500 Sheets A4 LEF 81 2 x11 LEF 1 250 Sheets A3 SEF A4 SEF B4 SEF B5 11 x17 SEF 81 2 x14 81 2 x11 SEF 12 x18 500 Sheets A5 LEF Unstaple d 100 Sheets A5 SEF B6 SEF 51 2 x81 2 Max docs Total sheets Size 50 docs 2 500 sheets A4 LEF 81 2 x11 LEF 50 d...

Page 151: ...osition Front 1 Back 1 Back 1 diagonal 2 positions Stapling Capacity 5 000 staples cartridge Booklet Staple Specifications Binding Capacity 80 g m2 15 Sheets Paper Size A3 SEF B4 SEF A4 SEF 11 x 17 SEF 81 2 x 11 SEF Paper Weight 64 g m2 90 g m2 Stapling Position Center 2 Locations Stapling Capacity 2 000 Staples Cartridge Fold Position Center Half Folding Max Docs Total Sheets Size 25 2 5 15 6 10 ...

Page 152: ...81 2 SEF A3 B4 11 x 17 3 hole NA LEF A4 B5 81 2 x 11 SEF A3 B4 11x17 4 holes EUR A LEF A4 B5 81 2 x 11 SEF A3 A5 11 x 17 51 2 x 81 2 Allowed Paper Sizes 4 holes North Europe LEF A3 A5 81 2 x 11 51 2 x 81 2 Holes Weight 2 hole 3 hole 4 hole E 4 hole NE Allowed Paper Weight 2 hole NA 52 163 g m2 14 43 lb NA 2 3 hole More than 6 K prints EUR A 4 hole More than 8 K prints Hopper Capacity EUR A 2 hole ...

Page 153: ...y 2 Guide Plate Motor 3 Guide Plate 4 Shift Roller 5 Tray Junction Gate 6 Punch Unit 7 Stapler Junction Gate 8 Pre Stack Tray 9 Stapler Unit 10 Pressure Plate Unit 11 Saddle Stitch Stapler 12 Folder Plate 13 Lower Tray 14 Folder Rollers 15 Upper Tray B468D001 WMF 2 3 4 5 1 6 7 8 9 10 13 15 14 11 12 ...

Page 154: ... Tray Lift Motor 3 Lower Tray Encoder Disk 4 Upper Tray Lift Motor 5 Pressure Plate Motor 6 Stapler Transport Motor 7 Pre Stack Motor 8 Exit Motor 9 Entrance Motor 10 Shift Roller Motor 11 Shift Drive Motor 12 Punch Motor B468D006 WMFF 5 10 4 3 2 1 6 7 8 9 11 12 ...

Page 155: ... 6 6 PTM 1 Stack Feed Out Belt 2 Folder Roller Motor 3 Folder Plate Motor 4 Feed Out Belt Motor 5 Jogger Fence Motor 6 Jogger Fences 7 Stapler Movement Motor 8 Stapler Rotation Motor B468D007 WMF 1 2 3 4 5 6 7 8 ...

Page 156: ...ay Shift Paper is sent straight to the upper or lower tray Staple Paper is sent down to the stapler unit Selected Operation Mode Solenoid Gate Proof Sort Stack Staple A Stapler junction gate solenoid OFF OFF ON B Stapler junction gate Closed Closed Open C Proof tray junction gate solenoid ON OFF OFF D Proof tray junction gate Open Closed Closed B468D009 WMF B468D008 WMF B468D010 WMF A B D C Proof ...

Page 157: ... first sheet to the paper pre stack tray C When the first sheet passes the pre stack roller D the pre stack motor switches off and the sheet stops Shortly after the trailing edge of the first sheet enters the finisher the solenoid switches off and the junction gate closes This allows the second sheet of the set to pass the closed junction gate and enter the main paper path E At the prescribed time...

Page 158: ...tray A During printing the upper A or lower tray B whichever is selected is repeatedly lowered until the stack reaches a certain height and then the job halts The upper tray holds 500 sheets A4 LEF and the lower tray holds 2500 sheets Both trays can be used for the normal shift and staple modes However only the lower tray can be used for the booklet binding saddle stitch mode B468D101 WMF A B ...

Page 159: ...t remains locked in place during copying When the top of the stack actuates the sensor B a solenoid C inside the upper tray releases a locked one way clutch long enough to lower the upper tray a short distance on its track to allow more pages to feed out This process repeats until the tray is full Upper Tray Full When the tray is full a metal actuator G on the side of the upper tray frame actuates...

Page 160: ... position on the side fence by the upper tray lift solenoid while the lower tray is in use If sensor B fails switch C stops the tray While the upper tray is being raised motor D lifts the lower tray to the feed out slot The motor stops when the upper tray paper height sensor detects the tray Lower Tray Height Adjustment During Feed out Two sensors and a long feeler that contacts the top of the sta...

Page 161: ...es to rotate for a certain number of rotations The rotations are detected using sensor C and encoder disk D Then printing stops If sensor C fails the upper limit switch lower tray stops the motor This switch not shown in the diagram is next to the plastic foam roller at the feed out slot Saddle stitch mode Sensor A is not used The tray is lowered until the actuator on the side of the tray actuates...

Page 162: ...home position detected by the shift HP sensor G The process is repeated for every page of the same set when the trailing edge of the page passes the transport roller For the next set the shift motor rotates the gear disk in the opposite direction to shift every page of the next stack to the opposite side Exit Guide Plate The guide plate motor H a stepper motor controls the opening and closing of t...

Page 163: ...l alignment When the Start key is pressed the jogger motor F switches on and opens the jogger fences 10 mm wider than the selected paper size When the leading edge of the sheet passes the staple unit entrance sensor for the initial alignment the jogger motor switches on for the prescribed time and closes the jogger fences 4 mm 2 mm closer to either side of the paper Next the jogger motor switches ...

Page 164: ...e the stapler unit The stapler hammer B fires the stapler C The cartridge set sensor D detects the cartridge at the correct position or logs an SC if the stapler unit is not at the correct position The stapler end sensor E detects the staple end condition and logs an SC B468D015 WMF B468D106 WMF D E A B C ...

Page 165: ... size the stapler motor switches on and moves the stapler to the staple position and then switches off The motor switches on and off for the time needed to position the stapler for the paper size selected for the job If the stack is to be stapled at two locations the stapler moves to the front position first staples moves to the back position staples and then returns to the home position NOTE SP61...

Page 166: ...ime needed to move the stapler to the stapling position for the selected paper size At the correct time the stapler rotation motor A switches on and via the timing belt B rotates the worm gear C The worm gear drives the gear D and the lift arm E which lifts and positions the stapler unit F so the stapler can fire the staple at a 45 degree angle B468D017 WMF A B C D E F ...

Page 167: ...ets has passed the prescribed distance from the tray exit rollers then the exit guide plate closes and the stapled sheets feed out to the tray F A cam and pin G powered by the guide plate motor H opens and closes the guide plate The stack feed out motor stops for 300 ms to allow the exit rollers to feed out the stapled sheets to the output tray This pause prevents the copies from pushing out too f...

Page 168: ...owever this fold is only a partial fold Final folding The partially folded copy drops to the lower tray where it is caught by a pressure plate mechanism which completes the fold in the booklet before letting it drop onto the lower tray 6 5 12 BOOKLET STAPLING AND FOLDING The sheets are aligned by the jogger fences before stapling 3 5 The aligned sheets are sent to the booklet stapler unit and posi...

Page 169: ...ooklet toward the paper exit D and stops when the center of the booklet is opposite the nip of the folder rollers E The folder roller motor starts to turn and the folder rollers E start rotating Then the folder plate motor switches on and pushes the folder plate F into the center of the booklet driving the booklet between the rotating rollers The booklet G partially folded then feeds out between t...

Page 170: ... exit sensor and falls onto the pressure plate below The actuated booklet exit sensor switches on the pressure plate motor which rotates the gear and cam clockwise to retract the pressure plate The motor rotates until the actuator on the rim of the cam actuates the pressure plate HP sensor H and stops the motor Retracting the pressure plate allows the stapled booklet to fall past the pressure plat...

Page 171: ... passes the finisher entrance sensor B the punch motor turns on and the paper stops The punch clutch C turns and drives the punch heads D The punch HP sensor E detects the home position for the actuator The punch unit switches off when the cut out in the punch shaft disk F enters the punch HP sensor NOTE SP6113 Punch Hole Adjustment adjusts the punch hole position in the sub scan direction for two...

Page 172: ...h holes for the job the punch hole motor A turns on until the actuator disk changes the status of the punch hole switch B until it switches on or off This indicates that the cover C and the punch cam D have moved to one side or the other to determine which punchers are used B377D504 WMF A B C D ...

Page 173: ...hes and actuates the hopper sensor B a message will be displayed on the operation panel after the current job is completed This sensor also detects whether the punch waste hopper is installed When the waste hopper is taken out the arm C moves down and this will actuate the sensor and display a message in the operation panel This message is the same as for the hopper full condition B377D506 WMF C B...

Page 174: ...SECTION 7 3 000 SHEET FINISHER MJ 1026 ...

Page 175: ......

Page 176: ...ction Provided STAPLER Stapling Stack Size A4 B5 81 2 x 11 Max 100 Sheets A3 B4 11 x 17 81 2 x 14 Max 50 sheets Stapling Paper Size A3 to B5 11 x 17 to 81 2 x 11 Stapling Paper Weight 64 to 80 g m2 4 Modes 1 Staple Front Rear Rear Oblique Staple Position 2 Stapes 2 locations Staple Capacity 5000 staples cartridge Staple Supply Cartridge or Staple Replacement Sheets Sets Sizes 10 100 200 30 2 9 150...

Page 177: ...F A4 LEF 81 2 x 11 LEF Paper Weight 2 Hole NA 52 g m2 163 g m2 3 Hole NA 52 g m2 163 g m2 4 Hole EUR A 52 g m2 128 g m2 Punch Waste Hopper Capacity 2 Hole NA 10K 3 Hole NA 15K 4 Hole EUR A 15K Operation Modes All Shift Proof Staple DIP SW Settings The correct DIP SW settings of the Punch Unit 531 are provided in the table below for your reference only The DIP switches of these punch units do not n...

Page 178: ...m2 163 g m2 4 Hole Europe North Europe 52 g m2 128 g m2 Punch Waste Hopper Capacity 2 Hole 40K 3 Hole NA 15K 4 Hole EUR A 15K 4 Hole North Europe 15K Power Supply DC 24 V From Finisher Power Consumption 60 W Weight Less than 2 4 K 5 3 lb Operation Modes All Shift Proof Staple DIP SW Settings The correct DIP SW settings of the Punch Unit A812 are provided in the table below for your reference only ...

Page 179: ... the shift tray of the 3000 Sheet Finisher B478 Paper Size A3 SEF B4 SEF 11 x 17 SEF A4 LEF B5 LEF 81 2 x 11 LEF Paper Weight 52 g m2 216 g m2 Weight Less than 1 7 kg 3 7 lb Dimensions W x D x H 125 mm x 450 mm x 100 mm 5 x 17 7 x 4 Power Supply DC 24 V DC 5V From Finisher Power Consumption 24 W ...

Page 180: ... Gate 7 Entrance Rollers 8 Punch Unit 9 Pre stack Junction Gate 10 Punch Waste Hopper 11 Pre stack Tray 12 Stack Plate 13 Staple Waste Hopper 14 Stapler 15 Alignment Brush Roller 16 Positioning Roller 17 Stack Feed out Belt 18 Shift Tray Drive Belt 19 Lower Transport Rollers 20 Shift Tray 21 Shift Tray Exit Roller B478V500 WMF 10 9 15 14 3 11 12 13 16 17 18 20 19 21 4 7 8 1 2 5 6 ...

Page 181: ...taple hammer M17 Punch Drives the punch shaft and roller Punch Unit B531 option M18 Upper Transport Drives the entrance rollers the middle and upper transport rollers and upper tray exit roller M19 Shift Jogger Drives the shift jogger fences against the sides of the sheets to align the stack then reverses to return them to the home position Jogger Unit B513 option M20 Shift Jogger Lift Raises the ...

Page 182: ...gger HP Detects the home position of the shift jogger fences S21 Stack Plate Center HP Detects the home position of the center stack plate S22 Stack Plate Front Detects the home position of the front stack plate S23 Stack Plate Rear Detects the home position of the rear stack plate S24 Stapler HP Detects the home position of the staple unit for side to side movement S25 Stapler Rotation HP Detects...

Page 183: ...rives the stopper pawl of the pre stacking tray SOL5 Stapler Return Positions the stapler correctly on its return from the staple supply point SWITCHES SW1 Shift Tray Upper Limit Cuts the power to the shift tray lift motor when the shift tray position is at its upper limit SW2 Front Door Safety Cuts the dc power when the front door is opened SW3 Emergency Stop Switches the current job off and on t...

Page 184: ... 11 Lower Transport Roller 3 12 Lower Transport Motor 13 Lower Transport Rollers 2 14 Lower Transport Roller 1 15 Transport Roller 1 16 Entrance Roller 2 17 Entrance Roller 18 Upper Transport Roller 1 19 Upper Transport Motor 20 Stack Feed out Motor 21 Jogger Motor 22 Jogger Fence 23 Stack Plate Motor 24 Stapler Motor 25 Stack Feed out Belt 26 Stapler Rotation Motor B478V504 WMF B478V503 WMF 10 13...

Page 185: ...tions of open and closed junction gates Selected Operation Mode Solenoid Gate Upper Tray Sort Stack Staple A Stapler junction gate solenoid Off Off ON B Stapler junction gate Closed Closed OPEN C Tray junction gate solenoid ON Off Off D Tray junction gate OPEN Closed Closed B478D506 WMF B478D505 WMF B478D507 WMF Upper Tray Mode B D C A Sort Stack Mode D C A B Staple Mode B D C A ...

Page 186: ...t to the pre stack tray B This sheet cannot be fed to the stapler yet because the first set is still being stapled The pre stack paper stopper solenoid C turns on 350 mm after the 1st sheet turns on the entrance sensor The pre stack paper stopper D then stops the paper The pre stack junction gate solenoid turns off 230 mm after the trailing edge of the 1st sheet passes through the entrance sensor ...

Page 187: ...r motor F turns on and the jogger fences G move to the wait position about 7 2 mm wider than the selected paper size on both sides When the trailing edge of the paper passes the staple unit entrance sensor the jogger motor moves the jogger fences 3 7 mm towards the paper Next the jogger motor turns on again for 3 5 mm for the horizontal paper alignment then goes back to the wait position Paper Sta...

Page 188: ...s to the rear stapling position first staples moves to the front position staples and waits at the front For the second stack the stapler staples the front corner first then moves to the rear corner and staples NOTE For continuous stapling jobs the corners are stapled rear then front for the odd number stacks and stapled front then rear for even number stacks After the job is completed the stapler...

Page 189: ...n motor rotates the stapler unit to clockwise to remove the staple cartridge C This allows the user to add new staples Once the staples have been installed and the front door closed the stapler unit returns to its home position As the stapler unit is returning to the home position the stapler return sensor D is activated the return solenoid E turns on and it assists the guide roller F to return to...

Page 190: ...he number of copies in the set there will be very little for a stack containing 100 sheets The staple waste drops into the tray D in the stapler When the stapler unit returns to its home position the tray hits the shaft E and the tray opens The staple waste drops into the staple waste hopper F When the staple waste hopper is full the actuator on its base activates the staple waste hopper sensor G ...

Page 191: ...ng the operator to install a staple cartridge If this condition is detected during a copy job the indication will appear and the copy job will stop The staple cartridge has a clinch area D where jammed staples collect The operator can remove the jammed staples from the clinch area by pressing in the releases E on both sides then lowering the bracket lever F B478D518 WMF B478D517 WMF B C A D E F ...

Page 192: ...s the upper shift tray exit roller G in order to feed out the leading edge of the copy set smoothly The exit guide motor turns on again a certain time after stapling is complete and the upper exit guide plate is lowered Then the shift tray exit roller takes over the stack feed out The on off timing of the exit guide motor is detected by the exit guide open sensor H The stack feed out motor turns o...

Page 193: ... clockwise as the rollers move back The simultaneous rotation and backward movement of the roller assembly pulls each sheet back toward the copier to align the edges of the stack on the shift tray The actuator H is mounted on the cam and rotating with both rotating clockwise and detects the roller assembly home position when the actuator leaves the gap of the return drive HP sensor I and signals t...

Page 194: ...or 2 E S7 and switches it on This switches on the lift motor which raises the tray until the tray pushes the actuator out of the sensor E Then the lift motor stops the shift tray this is the home position the actuator D is between the two sensors E and F The shift tray upper limit switch SW1 prevents the drive gear from being damaged if stack height sensor 1 E fails In case of a failure when the s...

Page 195: ...d switches it on This switches on the lift motor H which raises the tray until the actuator leaves the sensor Then the lift motor stops the tray this is the home position In sort stack mode if S12 fails when the tray is being lifted the shift tray upper limit switch SW1 prevents the drive gear from being damaged Staple Mode The shift tray moves to home position which is when the actuator B is betw...

Page 196: ...limit sensor B S11 for small paper smaller than B4 NOTE Sensor C S10 is not used When the actuator D enters sensor A while using large paper about 1500 sheets are on the tray a message will be displayed and copying will stop When the actuator D enters sensor B while using small paper about 3 000 sheets are on the tray a message will be displayed and copying will stop B478D010 WMF A B C ...

Page 197: ...tray the shift motor turns on driving the shift gear disk and the shaft D The end fence E is positioned by the shaft creating the side to side movement When the shift gear disk has rotated 180 degrees when the shift tray is fully shifted across the cut out in the shift gear disk turns on the shift tray half turn sensor F and the shift motor stops The next set of copies is then delivered The motor ...

Page 198: ... on when the upper transport motor has fed paper 733 mm after the entrance sensor turned on 6 In sort stack mode the shift tray exit sensor does not turn off when the upper transport motor has fed paper 1 5 times the paper s length after it turned on 7 In staple mode the stapler tray entrance sensor does not turn on when the upper and lower transport motor have fed paper 835 mm after the entrance ...

Page 199: ...otate downward and punch holes in the paper After punching a sheet of paper the cam returns to home position and stops Home position depends on whether 2 holes or 3 holes are being made so there are two punch HP sensors Punch HP sensor 1 C is used when 2 hole punching is selected and punch HP sensor 2 D is used when 3 hole punching is selected When the cut out E enters the slot of the punch HP in ...

Page 200: ... that the hopper is full and must be removed and emptied The job resumes automatically after the hopper is emptied and returned to the finisher The punch waste hopper sensor also functions as the hopper set sensor When the hopper is not in the finisher or if it is not inserted completely the spring loaded sensor arm rotates up and to the right with the punch waste sensor away from the hole in the ...

Page 201: ... JOGGER UNIT MECHANICAL LAYOUT 1 Shift Jogger Fence Lift Motor 2 Shift Jogger Motor Timing Belt 3 Shift Jogger Motor 4 Shift Jogger Fence Timing Belt 5 Shift Jogger Fences 6 Shift Jogger HP Sensor 7 Shift Jogger Lift HP Sensor B513D003 WMF 1 2 3 4 5 6 7 ...

Page 202: ...r fence lift motor F switches on and raises the fences until the actuator G leaves the slot of the shift jogger fence lift HP sensor H and shuts off the shift jogger fence lift motor At the same time the jogger motor reverses and drives the fences away from the sides of the stack until the actuator I deactivates the shift jogger fence HP sensor J and switches off the jogger motor The jogger fences...

Page 203: ...SECTION 8 COVER INTERPOSER TRAY MJ 7002 ...

Page 204: ......

Page 205: ...R System with Feed Belt Paper Sizes A3 A5 11 x 17 51 2 x 81 2 Paper Weight 64 216 g m2 Capacity 200 sheets 80 g m2 Power Supply from main machine 24 V 10 5 V 5 From Finisher Power Consumption Less than 48 W Dimensions W x D x H 500 x 620 x 200 mm 19 7 x 24 4 x 7 9 Weight Less than 12 kg 26 4 lb ...

Page 206: ...B070 B071 8 2 PTM 8 2 OVERALL MACHINE INFORMATION 8 2 1 MAIN LAYOUT 1 Support tray 2 Slip sheet tray 3 Pick up roller 4 Feed belt 5 Separation roller 6 Grip roller B470D001 WMF 6 5 1 2 3 4 ...

Page 207: ...PTM 8 3 B070 B071 8 2 2 DRIVE LAYOUT 1 Pick up Roller 2 Feed Belt 3 Bottom Plate Lift Motor 4 Feed Motor 5 Transport Motor 6 Timing Belt 7 Vertical Transport Motor B470D003 WMF 4 6 7 5 3 1 2 ...

Page 208: ... PATH 1 Pick up Roller 2 Feed Belt 3 Separation Roller 4 Grip Roller 5 Transport Roller 1 6 Transport Roller 2 The paper feeds from the tray to the feed belt then to the grip roller and down into the paper path to the finisher below B470D006 WMF 6 5 4 1 2 3 ...

Page 209: ...F reverses if more than one sheet is fed Bottom Tray Lift As sheets feed from the top of the stack The pick up roller unit descends until the actuator on the pick up roller unit drops out of the pick up roller position sensor C The bottom plate lift motor switches on to raise the stack until the actuator enters the pick up roller unit position sensor again and switches the motor off This repeats u...

Page 210: ...sensors B S4 S5 S6 detect the width and length of the paper on the interposer feed tray S3 P5 S4 S5 S6 DLT SEF S2 S1 P4 P3 P2 P1 8 K SEF LG 10 x14 B4 SEF F4 A4 SEF LT SEF US EXE SEF 16 K SEF 8 x10 B5 SEF HLT SEF A5 SEF A3 SEF A5 LEF LT LEF 16 K LEF US EXE LEF B5 LEF HLT LEF B470D901 WMF ...

Page 211: ...Exec 0 0 0 1 0 0 101 2 x 71 2 US Exec 1 1 1 0 0 0 8 K 1 1 1 1 1 1 16 K SEF 1 0 0 1 0 0 16 K LEF 1 1 1 0 0 0 The cover interposer tray detects all the paper sizes listed above However there are some limitations on the display of the correct paper size North America Europe Asia B4 SEF 257 x 364 mm Displays 10 x 14 1 B5 SEF 182 x 257 Displays US Exec 1 A5 SEF 148 x 210 Displays HLT SEF 1 A5 LEF 210 x...

Page 212: ...71 2 173 8 x 10 81 2 x 11 8 x 10 171 Europe Asia Execute SP5959 006 and enter the correct number for the size of the paper loaded for feeding from the cover interposer tray Loaded Display Default To Select for Display Enter 11 x 17 8 K 11 x 17 160 81 2 x 11 16 K SEF 81 2 x 11 166 11 x 81 2 16 K LEF 11 x 81 2 38 81 4 x 13 81 2 x 13 SEF 81 4 x 13 168 B070 B071 Paper Size Detection Some paper sizes a...

Page 213: ...SECTION 9 MULTI BYPASS TRAY MY 1024 ...

Page 214: ......

Page 215: ...00 sheets Thick Paper 0 11 mm Remaining Paper Detection 4 Step Including Near End Paper Size A5 to A3 51 2 x 81 2 to 12 x 18 Tab Sheets A4 LEF 81 2 x 11 LEF requires attachment of tab fence Paper Weight 52 to 216 g m2 Weight Less than 18 kg 39 6 lb Power Source 24 Vdc 5 Vdc from copier Power Consumption 50 W Dimensions W x D x H 680 x 561 x 181 mm 26 7 x 21 1 x 7 1 in ...

Page 216: ...NT LAYOUT 1 Transport Roller 2 2 Transport Roller 1 3 Grip Roller 4 Paper Feed Sensor 5 Lift Sensor 6 Feed Roller 7 Pick up Roller 8 Paper Height Sensor 1 9 Paper Height Sensor 2 10 Lift Plate Actuator 11 Lift Plate 12 Separation Roller B512D001 WMF 2 3 4 5 6 7 8 9 11 12 10 1 ...

Page 217: ...3 Lift Sensor 4 Pick up Solenoid 5 Transport Clutch 6 Grip Clutch 7 Feed Clutch 8 Tray Motor 9 Paper Height Sensor 1 10 Paper Height Sensor 2 11 Lift Motor 12 Paper Length Sensor 13 Paper Width Switch 14 Lower Limit Sensor 15 Tray Lift Switch B512D002 WMF 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 ...

Page 218: ...etects A4 width and this sensor is off the machine determines A4 is set for long edge feed When A4 width is detected and the paper length sensor is on then the machine determines that A3 is loaded for short edge feed S28 Paper Height 1 Detects the paper height in the bypass tray S29 Paper Height 2 Detects the paper height in the bypass tray Solenoid s SOL7 Pick up Controls up down movement of the ...

Page 219: ...Transport Roller 2 2 Transport Roller 1 3 Grip Roller 4 Grip Clutch 5 Paper Feed Clutch 6 Transport Clutch 7 Tray Motor 8 Lift Motor 9 Lift Plate 10 Pick up Roller 11 Separation Roller 12 Feed Roller B512D003 WMF 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 220: ... PATH 1 Pick up Roller 2 Feed Belt 3 Separation Roller 4 Grip Roller 5 Transport Roller 1 6 Transport Roller 2 The paper feeds from the tray to the feed belt then to the grip roller and down into the paper path to the finisher below B470D006 WMF 6 5 4 1 2 3 ...

Page 221: ...F reverses if more than one sheet is fed Bottom Tray Lift As sheets feed from the top of the stack The pick up roller unit descends until the actuator on the pick up roller unit drops out of the pick up roller position sensor C The bottom plate lift motor switches on to raise the stack until the actuator enters the pick up roller unit position sensor again and switches the motor off This repeats u...

Page 222: ...sensors B S4 S5 S6 detect the width and length of the paper on the interposer feed tray S3 P5 S4 S5 S6 DLT SEF S2 S1 P4 P3 P2 P1 8 K SEF LG 10 x14 B4 SEF F4 A4 SEF LT SEF US EXE SEF 16 K SEF 8 x10 B5 SEF HLT SEF A5 SEF A3 SEF A5 LEF LT LEF 16 K LEF US EXE LEF B5 LEF HLT LEF B470D901 WMF ...

Page 223: ...Exec 0 0 0 1 0 0 101 2 x 71 2 US Exec 1 1 1 0 0 0 8 K 1 1 1 1 1 1 16 K SEF 1 0 0 1 0 0 16 K LEF 1 1 1 0 0 0 The cover interposer tray detects all the paper sizes listed above However there are some limitations on the display of the correct paper size North America Europe Asia B4 SEF 257 x 364 mm Displays 10 x 14 1 B5 SEF 182 x 257 Displays US Exec 1 A5 SEF 148 x 210 Displays HLT SEF 1 A5 LEF 210 x...

Page 224: ...71 2 173 8 x 10 81 2 x 11 8 x 10 171 Europe Asia Execute SP5959 006 and enter the correct number for the size of the paper loaded for feeding from the cover interposer tray Loaded Display Default To Select for Display Enter 11 x 17 8 K 11 x 17 160 81 2 x 11 16 K SEF 81 2 x 11 166 11 x 81 2 16 K LEF 11 x 81 2 38 81 4 x 13 81 2 x 13 SEF 81 4 x 13 168 B070 B071 Paper Size Detection Some paper sizes a...

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