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Virtual Linear Pump Setup

Q9 Plus ASD Install/Op Manual

https://www.toshiba.com/tic/

63

Virtual Linear Pump Setup

Toshiba’s Virtual Linear Pump algorithm allows for
direct and precise control of pressure, flow rate, or
level. This section provides useful setup and
operational information for the Virtual Linear Pump
system.
The system is initially configured using the
(Program



Virtual Linear Pump



) Setup Wizard.

Once the Wizard is started, it must be completed for
normal Virtual Linear Pump operations to function.
Note:

Do not run the VLP Wizard and the
Standard Start Up Wizard. Running
both will result in an operational
conflict that will require a reset to
factory defaults and a restart using
only one wizard. Reset to the factory
default settings after running either
wizard to run the other wizard.

The parameters addressed while using the Virtual
Linear Pump



Setup Wizard or the Virtual Linear

Pump



Settings

menu selections are also

accessible via the applicable associated direct
access numbers for specific adjustments when
required.

If not using the Wizard to configure the settings of
the Virtual Linear Pump algorithm, parameter

must first be set to 255: Setup to accept changes to
the Virtual Linear Pump parameter settings. Upon
completion of the parameter changes, set
parameter

to 1: Direct Mode or 2: Process

Hold to use the new settings for normal Virtual
Linear Pump operations (Zero may be selected at

to save the changes to be used later).

The setup procedure and the VLP Setup Wizard
setup screens are shown below.

Figure 30. Input the electrical specifications to the motor.

1. Enter the

FLA from the nameplate of the motor.

2. Select Pressure, Flow, or Level.
3. Select the command source; EOI, V/I, RR, Com.

Opt.

4. Set the Low Frequency Limit. 15 Hz fits most

applications.

5. Click Next to continue.

Figure 31. Input the specifications to the transducer.

1. Select the unit of measure for the transducer;

pressure, flow rate, or level (i.e., PSI, GPM,
Inches of Water Column, or Cubic Feet per Min

-

ute, °C, °F, or Custom).

2. Select the transducer output range and signal

type; current or voltage.

3. Select the maximum reading of the transducer.
4. Select the minimum reading of the transducer.
5. Click Next to continue.

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Summary of Contents for DN-68249-003

Page 1: ...ADJUSTABLE SPEED DRIVES Q9 DN 68249 003 INSTALLATION OPERATION MANUAL April 2020 ...

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Page 3: ...Document Number 68249 003 April 2020 Q9 Plus ASD Installation Operation Manual ...

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Page 5: ... high performance output and reliability across the entire load range all without any user intervention Time Based Alternation provides a more evenly spread machine wear pattern for all motors and pumps of the system by optimizing load sharing such that all pumps are allowed to alternate as the primary pump while the remaining pump s operate in an ancillary mode for time intervals that are determi...

Page 6: ...ons that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating performing maintenance or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in English and o...

Page 7: ...York Road Houston Texas 77041 9990 Attn ASD Product Manager For further information on Toshiba International Corporation s products and services please visit our web site at www toshiba com tic TOSHIBA INTERNATIONAL CORPORATION Q9 Plus Adjustable Speed Drive Complete the following information and retain for your records Model Number _________________________________________________________________...

Page 8: ...ational Corporation may void all warranties and may void the UL CSA listing or other safety certifications Unauthorized modifications may also result in a safety hazard or equipment damage Misuse of this equipment could result in injury and or equipment damage In no event will Toshiba International Corporation be responsible or liable for direct indirect special or consequential damage or injury t...

Page 9: ...r Routing and Grounding 3 Grounding Capacitor Switch 3 Power Connections 4 Protection 4 System Integration Precautions 4 Personnel Protection 5 System Setup Requirements 5 Dynamic Braking Precaution 6 Operational and Maintenance Precautions 6 Motor Characteristics 7 Motor Autotuning 7 Pulse Width Modulation Operation 7 Low Speed Operation 7 Overload Protection Adjustment 7 Operation Above 60 Hz 7 ...

Page 10: ...I Features 21 LED LCD Screens 23 Using the LCD Screen 24 EOI Remote Mounting 25 System Operation 28 Standard Start Up Wizard 28 Operation Local 28 Default Setting Changes 29 Search For Default Setting Changes 29 Standard Startup Wizard Requirements 30 Running the Startup Wizard 30 Command Mode and Frequency Mode Control 33 Command Control 33 Frequency Control 33 Command and Frequency Control Selec...

Page 11: ...Alarms Trips and Troubleshooting 263 User Notification Codes 263 Alarms 264 Trips 267 Viewing Trip Information 271 Trip Record at Monitor Screen 271 Trip History 272 Clearing a Trip 272 Part Numbering Convention 273 Enclosure Dimensions 274 Voltage Current Specifications 280 Cable Terminal Specifications 282 Short Circuit Protection Recommendations 284 ...

Page 12: ...Table of Contents Q9 Plus ASD Install Op Manual iv https www toshiba com tic ...

Page 13: ...lt in minor or moderate injury to personnel The word CAUTION without the safety alert symbol indicates that a potentially hazardous situation exists that if not avoided or if instructions are not followed precisely may result in equipment or property damage Special Symbols To identify special hazards other symbols may appear in conjunction with the DANGER WARNING and CAUTION signal words These sym...

Page 14: ...age that may have occurred during shipping If any discrepancies are discovered it should be noted with the carrier prior to accepting the shipment if possible File a claim with the carrier if necessary and immediately notify the TIC Customer Support Center DO NOT install the ASD if it is damaged or if it is missing any component s Ensure that the rated capacity and the model number specified on th...

Page 15: ...ating temperature range of the Q9 Plus ASD is 14 to 104 F 10 to 40 C Mounting Requirements Only Qualified Personnel should install this equipment Install the unit in a secure and upright position in a well ventilated area As a minimum the installation of the equipment should conform to the NEC Article 110 OSHA as well as any other applicable national regional or industry codes and standards Instal...

Page 16: ... and may cause injury to personnel DO NOT connect resistors across terminals PA PC or PO PC This may result in fire Ensure the correct phase sequence and the desired direction of motor rotation in the Bypass mode if applicable Protection Ensure that primary protection exists for the input wiring to the equipment This protection must be able to interrupt the available fault current from the power l...

Page 17: ...nstaller maintenance personnel to ensure that there is a fail safe in place i e an arrangement designed to switch the system to a safe condition if there is a fault or failure System safety features should be employed and designed into the integrated system in a manner such that system operation even in the event of system failure will not cause harm or result in system damage or injury to personn...

Page 18: ...The capacitors of the ASD maintain a residual charge for a period of time after the ASD is powered off The required time for each ASD typeform is indicated with a cabinet label and a Charge Indicator LED shown for smaller ASDs in Figure 2 on pg 10 LED is located on the front panel of larger ASDs Wait at least the minimum time indicated on the enclosure mounted label and ensure that the Charge Indi...

Page 19: ... ASD software monitors the output current of the system and determines when an overload condition occurs The overload current level is a percentage of the rating of the motor This function protects the motor from overload The default setting for the overload detection circuit is set to the maximum rated current of the ASD at the factory This setting will have to be adjusted to match the rating of ...

Page 20: ...that controls a motor which is rated significantly less than the maximum current rating of the Q9 Plus ASD the over current limit setting will have to be changed to match the application See Motor Overload Protection Level 1 for further information on this ASD motor configuration ASD Capacity The Q9 Plus ASD must not be used with a motor that has a significantly larger capacity even if the motor i...

Page 21: ...ication of power via a secondary contact while the Q9 Plus ASD is on or while the motor is still turning may cause ASD damage The Q9 Plus ASD input voltage should remain within 10 of the specified input voltage range Input voltages approaching the upper or lower limit settings may require that the over voltage and under voltage stall protection level parameters be adjusted Voltages outside of the ...

Page 22: ... pg 274 for additional information on mounting space requirements Note Ensure that the ventilation openings are not obstructed Connecting the ASD Refer to the section titled Installation Precautions on pg 3 and the section titled Lead Length Specifications on pg 13 before connecting the ASD and the motor to electrical power Power Connections Contact With 3 Phase Input Output Terminals May Cause El...

Page 23: ...ndations As a minimum the installation of the ASD shall conform to NEC Article 110 the Occupational Safety and Health Administration requirements and to any other local and regional industry codes and standards Note In the event that the motor rotates in the wrong direction when powered up reverse any two of the three ASD output power leads connected to the motor System Grounding Proper grounding ...

Page 24: ...e 100 meters or more in length the ASD Carrier Frequency must be set to 4 kHz or less when activating or deactivating the Grounding Capacitor Switch ASD overheating may occur if the Carrier Frequency is set above 4 kHz when activating or deactivating the Grounding Capacitor Switch See pg 3 for more information on the Grounding Capacitor Switch and pg 10 for the location Figure 4 The Grounding Capa...

Page 25: ...n typeforms 460 volt 175 HP and above The value may be set to Large or Small default setting by placing the screw in the A position or by placing the screw in the B position respectively Table 1 Lead Length Recommendations Model PWM Carrier Frequency NEMA MG1 Part 31 Compliant Motors NEMA MG1 Part 30 Compliant Motors 230 Volt All 1000 feet 450 feet 460 Volt 5 kHz 600 feet 200 feet 5 kHz 300 feet 1...

Page 26: ...discrete input S1 Fire Speed Multifunctional programmable discrete input S2 Preset Speed Bit 2 Multifunctional programmable discrete input S3 Damper Feedback Multifunctional programmable discrete input S4 Emergency Off Multifunctional programmable discrete input O1A B OUT1 Switched Output Contacts Damper Command Multifunctional programmable discrete form A output contacts Figure 16 on pg 18 O2A B ...

Page 27: ... the functions listed in see F111 R The default setting for this terminal is Reverse run command The R terminal is activated by connecting CC to this terminal Sink mode This input terminal may be programmed to any of the functions listed in Table 9 on page 252 see F112 S1 The default setting for this terminal is Fire Speed The function of this input as Fire Speed is to run the motor at the Preset ...

Page 28: ...9 on pg 17 Using either input type the function is to control the 0 0 Maximum Frequency output or the 0 0 to 250 torque output of the ASD This is an isolated input terminal This terminal may be programmed to control the speed or torque of the motor and cannot process both simultaneously Terminal scaling is accomplished via F201 F206 The gain and bias of this terminal may be adjusted for applicatio...

Page 29: ...r defined condition connects to FLC FLB A normally closed contact that under a user defined condition opens the FLB to FLC connection FLC FLC is the common leg of a single pole double throw form C relay The FL relay is the Fault Relay by default but may be programmed to any of the selections of Table 12 on page 257 For further information on this terminal see F132 Note The FLA FLB and FLC contacts...

Page 30: ... Op Manual Terminal Board I O Configurations Figure 10 Discrete Input Figure 11 RR Input Figure 12 RX Input Figure 13 V I Input Figure 14 P24 Output Figure 15 PP Output Figure 16 OUT1 OUT2 Output Figure 17 FP Output Figure 18 AM FM Output Figure 19 Fault Relay shown not faulted ...

Page 31: ...le wires to any of ASD terminals do not connect a solid wire and a stranded wire to the same terminal Note The AM FM and the SU analog terminals are referenced to CC The RR RX P24 and the PP analog terminals are referenced to CCA The isolated V I analog terminal references IICC Terminal Board RES CC F R S1 S2 S3 S4 CC ST RR PP CCA V I RX P24 FM AM O2B O2A O1B O1A FLC FLB FLA F681 SW301 IICC EOI ...

Page 32: ...sure door is closed or reattached and secure R L1 S L2 and T L3 are connected to the 3 phase input power U T1 V T2 and W T3 are connected to the motor The 3 phase input voltage is within the specified tolerance There are no shorts and all grounds are secure All personnel are at a safe distance away from the motor and or the motor driven equipment DANGER ...

Page 33: ...be saved by the user The battery backup system must be activated by the installer or maintenance personnel to use the backup function To activate the battery backup system remove the Phillips screw from the front of the LED LCD display unit see Figure 21 on pg 22 Remove the LED LCD display unit from the ASD From the circuit side of the display unit remove the jumper at J1 pins 2 and 3 Place the ju...

Page 34: ...un Key Issues the Run command while in the Local mode The Run key LED illuminates green while stopped and red while running or exciting the motor Mode Key Provides a means to access the root menus Pressing the Mode Key repeatedly loops the system through the root menus see Figure 29 on pg 36 While looping through the root menus the Program menu will display the default Program root menu screen ite...

Page 35: ...splayed on the LED screen will be of the seven segment format Not all alpha numeric characters are used with the LED screen Listed are the seven segment characters used with the LED screen along with the same characters as they are displayed on the LCD screen LCD Screen Display The LCD screen displays the percentage of the Maximum Frequency if running running frequency if running Ready to Run indi...

Page 36: ...y entries at any time takes the menu back one level each time the ESC key is pressed until the Frequency Command screen is reached Further ESC entries will toggle the system to and from the Frequency Command screen and the EOI Command menu Note Changes carried out from the EOI Command screen will be effective for EOI controlled ASD operation only See the section titled EOI Command Mode on pg 36 fo...

Page 37: ... front cover of the ASD Remote Mounting Using the Mounting Kit Note See Figure 25 on pg 26 for the dimensions and the item locations referenced in steps 1 7 1 At the EOI mounting location mark the 4 60 by 4 50 hole and the four 11 32 screw holes 2 Cut the 4 60 by 4 50 rectangular mounting hole 3 Drill the four 11 32 screw holes for the Bezel Plate mount 4 Attach and secure the Bezel Plate to the f...

Page 38: ...EOI Remote Mounting Q9 Plus ASD Install Op Manual 26 https www toshiba com tic Figure 25 Front Panel Removal Front Panel Connector Assembly Figure 26 Remote Mounting Dimensions inches millimeters ...

Page 39: ...sembly of the ASD using a flathead screwdriver release the upper retaining tabs of the EOI panel Then pivot the EOI assembly away from the ASD and lift see Figure 25 5 Remove the EOI from the Front Panel Assembly of step 4 discard the assembly 6 Attach and secure the EOI to the front side of the mounting location using the four 6 32 x 5 16 pan head screws the 6 split lock washers and the 6 flat wa...

Page 40: ...ter settings Each time that the wizard is launched the default settings appear in all write fields Any user written values are recorded and used by the system Via direct access the individual wizard parameters may be accessed and viewed to confirm the parameter settings The Start Up Wizard querys the user for the following information 1 The Voltage and Frequency Rating of the Motor F409 F014 2 The...

Page 41: ...ss applicable parameter number A listing of the Direct Access Parameter Numbers and a description of the associated parameter may be found in the section titled Direct Access Parameter Information on pg 73 Search For Default Setting Changes A listing of all parameters that have been changed from the factory default settings may be viewed sequentially by accessing the Changed From Default screen Pr...

Page 42: ...motor Settings 0 200 v 50 Hz 1 200 v 230 v 60 Hz 2 380v 480v 50 60 Hz 2 Upper Limit Frequency F012 This parameter sets the highest frequency that the Q9 Plus ASD will accept as a frequency command or frequency setpoint The Q9 Plus ASD may output frequencies greater than the Upper Limit Frequency but less than the Maximum Frequency when operating in the PID Control mode Torque Control mode or the V...

Page 43: ...e 7 PG Feedback Vector Control speed 9 Energy Saving 10 Advanced Energy Saving 6 Motor Current Rating F406 This parameter allows the user to input the full load amperage FLA of the motor This value is used by the Q9 Plus ASD to determine the Motor Overload Protection setting for the motor and may be found on the nameplate of the motor 7 Motor Rated Speed F407 This parameter allows the user to inpu...

Page 44: ...Pulse Input 12 Optional High Speed Pulse Input 10 Display Units F701 This screen sets the display units for current and voltage Settings 0 1 A V Amp Volt 11 Wizard Finished This screen is the final screen of the Startup Wizard The basic parameters of the Q9 Plus ASD have been set Click Exit to load the Startup Wizard input and to return to the Frequency Command screen Additional application specif...

Page 45: ...ch places the system in the Remote mode and the settings of F003 and F004 become the source of control Once the discrete input terminal is no longer activated the system will return to the command of the EOI and run at the commanded EOI value The source of the Command control signal may be selected by The F003 setting Via communications or Placing the EOI in the Local mode Possible Command signal ...

Page 46: ...iscrete input terminal functions that may override the F003 and F004 selections as shown in Figure 28 i e Serial Local Switch Fire Speed etc Command and Frequency Control Selections Any or all of the command and frequency control sources may be selected and used to control the output speed of the ASD or switched to another source as a function of a user selected condition Placing the Q9 Plus ASD i...

Page 47: ...1 to the desired signal type voltage or current Scaling for this input is performed at F201 2 RR Use with a 0 to 10 VDC analog input signal Scaling for this input is performed at F210 3 RX Use with a 10 to 10 VDC analog input signal Scaling for this input is performed at F216 5 EOI Keypad Use with EOI frequency control 6 RS485 BACnet Uses the internal communications frequency control protocols via...

Page 48: ...otor will run at the Frequency Command speed and may be changed while running See Operation Local on pg 28 for more information on the Frequency Command mode EOI Command Mode The EOI Command mode is accessed by pressing the ESC key from the Frequency Command screen With the exception of the Virtual Linear Pump Control Enable Disable the control settings of the EOI Command menu are effective for EO...

Page 49: ...escriptions of these parameters may be found in the section titled Direct Access Parameter Information on pg 73 see F009 PID Control This setting enables or disables the PID feedback function Torque Limit Group This group is used to select preset positive torque limits to apply to the active motor of a multiple motor configuration The settings may be accessed at F440 F441 F442 and F443 respectivel...

Page 50: ... full scale reading of the FM terminal This terminal may be configured at F005 for application specific suitability Motor OL Overload Real Displays the real time Motor Overload value as a percentage of the rated capacity of the motor Motor OL Overload Trip Displays the Motor Overload Trip value as a percentage of the rated capacity of the motor Motor Load Displays the real time Motor Load as a per...

Page 51: ...ut setting as a percentage of the full range of the RX value 10 to 10 VDC Input RX2 Input Displays the RX2 input setting as a percentage of the full range of the RX2 value Note The RX2 terminal function is available on the Expansion IO Card Option 1 Option Board P N ETB003Z only Trip Code Displays None if there are no errors or displays one of the associated Fault Codes listed in Table 18 on page ...

Page 52: ...n Setup Wizard Motor Rated Current Nameplate F406 Application Type F391 Command Source F396 Low Frequency Limit F398 Transducer Units N A Transducer Output Range and Type F392 Transducer Maximum Reading F393 Transducer Minimum Reading F403 Virtual Linear Pump Maximum Threshold F395 Set Virtual Linear Pump Transducer Value N A Virtual Linear Pump Minimum Threshold F394 Set Virtual Linear Pump Trans...

Page 53: ...Flow Cut Off Low Suction No Flow Cut Off Mode F483 Low Suction No Flow Cut Off Delay Timer F484 Input Terminal 5 S1 Function F115 Low Suction No Flow Cut Off Fault Disposition F450 Sealing Water Sealing Water Mode F485 Input Terminal 5 S1 Function F115 Output Terminal 1 OUT1 Function F130 Time Based Alternation Time Based Alternation F417 Time Based Alternation Period F418 Total Number of ASDs on ...

Page 54: ...oltage Display Units F701 Motor Overload Protection Level 1 F600 Output Terminal 1 OUT1 Function F130 PWM Carrier Frequency F300 Auto Restart F301 Regenerative Power Ridethrough Mode F302 Number of Times to Retry F303 FUNDAMENTAL Accel Decel 1 Settings Automatic Acceleration Deceleration F000 Acceleration Time 1 F009 Deceleration Time 1 F010 Frequency Settings Maximum Frequency F011 Upper Limit Fr...

Page 55: ...Output Gradient Characteristic F682 FM Bias Adjustment F683 FM Voltage Current Output Switching F681 FM Output Filter F684 Constant at the Time of Filtering F678 AM Output Terminal Function F670 AM Output Terminal Adjustment F671 AM Output Gradient Characteristic F685 AM Bias Adjustment F686 MON1 Terminal Meter Selection F672 MON1 Terminal Meter Adjustment F673 MON1 Output Gradient Characteristic ...

Page 56: ... 1 F Response Time F140 Input Terminal 2 R Response Time F141 Input Terminal 4 RES Response Time F143 Input Terminal 5 12 Response Time F144 Input Terminal 13 20 Response Time F145 Input Terminals Always ON Terminal Function 1 F110 Always ON Terminal Function 2 F127 Always ON Terminal Function 3 F128 Input Terminal 1 F Function F111 Input Terminal 2 R Function F112 Input Terminal 3 ST Function F11...

Page 57: ...e F356 Commercial Power Side Switching Delay Time F357 Commercial Power Switching Frequency Hold Time F358 Output Terminals Output Terminal 1 OUT1 Function F130 Output Terminal 2 OUT2 Function F131 Output Terminal 3 FL Function F132 Output Terminal 4 OUT3 Function F133 Output Terminal 5 OUT4 Function F134 Output Terminal 6 R1 Function F135 Output Terminal 7 OUT5 Function F136 Output Terminal 8 OUT...

Page 58: ... Overload Alarm Motor Overload Alarm Over Heat Alarm Over Voltage Alarm Main Power Under Voltage Alarm Reserved POFF Alarm Under Current Alarm Pre Approaching Over Torque Alarm Threshold DBR Dynamic Braking Resistor Overload Alarm Cumulative Run Timer Alarm DeviceNet Profibus CC Link Alarm RS485 Communication Main Power Under Voltage Alarm Stop After Instantaneous Power Off Alarm Stop After Lower ...

Page 59: ... Output Current Output Voltage Direction Frequency Reference DC Voltage Discrete Input Terminal Status Discrete Output Terminal Status Run Timer Compensation Frequency Speed Feedback Inst Real Time Speed Feedback 1 Second Torque Torque Reference Torque Current Excitation Current PID Feedback Motor Overload Ratio ASD Overload Ratio DBR Dynamic Braking Resistor Overload Ratio Motor Load ASD Load DBR...

Page 60: ...election 2 F708 Integral Output Power Retention F748 Integral Output Power Display Unit F749 Select Language N A Display the Start Up Wizard Next Power Up N A Main Monitor Selections 4 digit LED Display Item N A 4 digit LED Display Item while in Virtual Linear Pump Mode Monitor 1 Monitor 2 Contrast Contrast Adjustment N A Trace Trace Selection F740 Trace Cycle F741 Trace Data 1 F742 Trace Data 2 F...

Page 61: ...ic Braking Capacity F309 Braking Resistance Overload Time 10x Rated Torque F639 Emergency Off Settings Emergency Off F603 Emergency DC Braking Control Time F604 Low Current Settings Low Current Trip F610 Low Current Detection Current F611 Low Current Detection Time F612 Low Current Detection Current Hysteresis Width F609 Overload Motor Overload Protection Configuration F017 Overload Reduction Star...

Page 62: ...Factor 1 F416 Stall Prevention Level F601 Over Voltage Limit Operation Level F626 Over Voltage Limit Constant F469 Trip Settings Retain Trip Record at Power Down F602 Under Voltage Ridethrough Regenerative Power Ridethrough Mode F302 Under Voltage Trip F627 Under Voltage Detection Level F625 Under Voltage Trip Alarm Detection Time F628 Regenerative Power Ridethrough Control Level F629 Special Prot...

Page 63: ...nal Voltage Current Selection F109 Preset Speeds Preset Speed 1 F018 Preset Speed 2 F019 Preset Speed 3 F020 Preset Speed 4 F021 Preset Speed 5 F022 Preset Speed 6 F023 Preset Speed 7 F024 Preset Speed 8 F287 Preset Speed 9 F288 Preset Speed 10 F289 Preset Speed 11 F290 Preset Speed 12 F291 Preset Speed 13 F292 Preset Speed 14 F293 Preset Speed 15 F294 Speed Reference Setpoints V I Input Point 1 S...

Page 64: ... Input Point 2 Setting F224 RX2 Input Point 2 Frequency F225 BIN Input Point 1 Setting F228 BIN Input Point 1 Frequency F229 BIN Input Point 2 Setting F230 BIN Input Point 2 Frequency F231 PG Input Point 1 Setting F234 PG Input Point 1 Frequency F235 PG Input Point 2 Setting F236 PG Input Point 2 Frequency F237 V I Input Bias F470 V I Input Gain F471 RR Input Bias F472 RR Input Gain F473 RX Input ...

Page 65: ...5 Point Setting Frequency 2 F192 V f 5 Point Setting Voltage 2 F193 V f 5 Point Setting Frequency 3 F194 V f 5 Point Setting Voltage 3 F195 V f 5 Point Setting Frequency 4 F196 V f 5 Point Setting Voltage 4 F197 V f 5 Point Setting Frequency 5 F198 V f 5 Point Setting Voltage 5 F199 Frequency Control Start Frequency F240 Run Frequency F241 Run Frequency Hysteresis F242 End Frequency F243 Special P...

Page 66: ... 2 F172 Motor Overload Protection Level 2 F173 PM Motor PM Motor Constant 1 D Axis Inductance F498 PM Motor Constant 2 Q Axis Inductance F499 Step Out Detection Current Level For PM Motors F640 Step Out Detection Current Time For PM Motors F641 Vector Motor Model Autotune 1 F400 Slip Frequency Gain F401 Autotune 2 F402 Motor Rated Capacity Nameplate F405 Motor Rated Current Nameplate F406 Motor Ra...

Page 67: ...ue Limit F454 FEEDBACK Feedback Drooping Control Drooping Gain F320 Speed at 0 Drooping Gain F321 Speed at F320 Drooping Gain F322 Drooping Insensitive Torque F323 Drooping Output Filter F324 Feedback Settings PID Control Switching F359 PID Feedback Signal F360 PID Feedback Delay Filter F361 PID Feedback Proportional Gain F362 PID Feedback Integral Gain F363 PID Deviation Upper Limit F364 PID Devi...

Page 68: ...Moment of Inertia 1 F462 Motor Oscillation Control F467 Stall Prevention Control Switching F468 Max Output Voltage Modulation Rate F495 Number of RP Terminal Input Pulses F378 PID Output Dead Band F379 MY FUNCTION My Function Selection My Function Operating Mode F977 My Function Unit 1 Input Function Target 1 F900 Input Function Command 1 F901 Input Function Target 2 F902 Input Function Command 2 ...

Page 69: ...938 Input Function Target 3 F939 Output Function Assigned F940 My Function Unit 5 Input Function Target 1 F941 Input Function Command 1 F942 Input Function Target 2 F943 Input Function Command 2 F944 Input Function Target 3 F945 Output Function Assigned F946 My Function Unit 6 Input Function Target 1 F947 Input Function Command 1 F948 Input Function Target 2 F949 Input Function Command 2 F950 Inpu...

Page 70: ...nction Frequency Data 5 F927 My Function Time Data 1 F928 My Function Time Data 2 F929 My Function Time Data 3 F930 My Function Time Data 4 F931 My Function Time Data 5 F932 My Function Count Data 1 F933 My Function Count Data 2 F934 My Function Analog Analog Input Function Target 11 F959 Analog Function Assigned Object 11 F961 Analog Input Function Target 21 F962 Analog Function Assigned Object 2...

Page 71: ...Action 2 Wire and 4 Wire RS485 F804 Send Delay Time 2 Wire RS485 F805 ASD to ASD Communication 2 Wire RS485 F806 Communication Protocol 2 wire RS485 F807 Communication 1 Time Out Condition F808 Baud Rate 4 wire RS485 F820 Parity 4 wire RS485 F827 Send Delay Time 4 wire RS485 F825 ASD to ASD Communication 4 wire RS485 F826 Communication Protocol 4 wire RS485 F829 Free Notes F880 Network Option Rese...

Page 72: ...gs IP Address Setting Method F576 IP Card Data 1 F577 IP Card Data 2 F578 IP Card Data 3 F579 IP Card Data 4 F580 Subnet Mask Data 1 F581 Subnet Mask Data 2 F582 Subnet Mask Data 3 F583 Subnet Mask Data 4 F584 IP Gate 1 Data 1 F585 IP Gate 1 Data 2 F586 IP Gate 1 Data 3 F587 IP Gate 1 Data 4 F588 IP Master Data 1 F589 IP Master Data 2 F590 IP Master Data 3 F591 IP Master Data 4 F592 I O Scan Permi...

Page 73: ...Left Port Ethernet F823 Modbus Settings Address Monitor Modbus F815 Command Selection Modbus F816 Number of Command Modbus F817 Number of Monitors Modbus F818 Command Station Modbus F819 Communication Options Communication Option Setting 1 F830 Communication Option Setting 2 F831 Communication Option Setting 3 F832 Communication Option Setting 4 F833 Communication Option Setting 5 F834 Communicati...

Page 74: ...tion Setting 16 F847 Communication Option Setting 17 F848 Communication 2 Time Out Condition F849 Disconnection Detection Extended Time F850 ASD Operation at Disconnection F851 Preset Speed Operation F852 Communication Option Station Address Monitor F853 Communication Option Speed Switch Monitor Devi ceNet CC Link F854 PASSWORD AND LOCK OUTS Password and Lockouts Enter Password N A Change Password...

Page 75: ...specific adjustments when required If not using the Wizard to configure the settings of the Virtual Linear Pump algorithm parameter F390 must first be set to 255 Setup to accept changes to the Virtual Linear Pump parameter settings Upon completion of the parameter changes set parameter F390 to 1 Direct Mode or 2 Process Hold to use the new settings for normal Virtual Linear Pump operations Zero ma...

Page 76: ...ick Next to continue Figure 34 Set the minimum threshold value 1 The Minimum threshold setting is typically above the electrical stall of the motor above the mini mum system pressure above the manual change plateau and well below the typical operating point of the system Click the Minimum threshold field and using the Rotary Encoder slowly decrease the Minimum threshold value while observing the L...

Page 77: ...t the pro grammed rate 3 Click Next to continue available once reach ing zero Hz Figure 36 Select an Operating Mode Press ESC 1 Select the Virtual Linear Pump operating mode 2 Select Direct Mode if using no feedback or select Process Hold if using feedback 3 Click Save Exit 4 While in the Local mode press Run While running adjust parameters F500 and F501 to stabilize operation if unstable ...

Page 78: ...er Station ID within the network for the ASD being configured 2 Set parameter F827 to 0 No Parity 3 Set parameter F829 to 2 BACnet 4 Set parameter F899 to Reset Option Board and ASD The Q9 Plus ASD is now configured to communicate with the BACnet network S4 Pinout The S4 RJ 45 connector is located on the Terminal Board and is used for serial communications connectivity In order to use the S4 conne...

Page 79: ...t Reset Command On Off R S1 Binary Input 10 BI10 S1 Status Monitors the status of the S1 input terminal Fire speed Command On Off R S2 Binary Input 11 BI11 S2 Status Monitors the status of the S2 input terminal Preset Speed Bit 2 On Off R S3 Binary Input 12 BI12 S3 Status Monitors the status of the S3 input terminal Damper Closed Feedback On Off R S4 Binary Input 13 BI13 S4 Status Monitors the sta...

Page 80: ...llector output On Off R OUT 6 Binary Input 5 BI5 OUT 6 Status Monitors the status of the OUT 6 open collector output On Off R The ETB004Z expansion I O card is required to use this input R Read only Table 4 BACnet Binary Inputs Cont Digital Input Terminal Binary Input Object ID Object Name Description Status Access Table 5 BACnet Binary Values Binary Value Object ID Object Name Description Status ...

Page 81: ...ion SP3 None C Binary Value 21 BV21 Freq Ovrd Overrides the Frequency Mode 1 F004 selection Enabled Off C Binary Value 22 BV22 Cmd Ovrd Overrides the Command Mode F003 selection Enabled Off C R Read only C Commandable Table 6 BACnet Analog Inputs Analog Input Terminal Analog Input Object ID Object Name Description Value Access RR Analog Input 0 AI0 RR Level Input level of the RR analog input Perce...

Page 82: ... From Comm Percent of full scale W AM Analog Output 1 AO1 AM Command Controls the AM analog output terminal F670 Data From Comm Percent of full scale W MON1 Analog Output 2 AO2 MON1 Command Controls the MON1 analog output terminal F672 Data From Comm Percent of full scale W MON2 Analog Output 3 AO3 MON2 Command Controls the MON2 analog output terminal F674 Data From Comm Percent of full scale W Th...

Page 83: ... AV3 Output Volt Voltage output to the motor V R Analog Value 4 AV4 Output Current Current generated by the motor A R Analog Value 5 AV5 Output Torque Torque generated by the motor R Analog Value 6 AV6 Input Power Power consumed by the drive kW R Analog Value 7 AV7 Output Power Power consumed by the motor kW R Analog Value 8 AV8 Total Input Power Total cumulative power consumed by the drive kWh R ...

Page 84: ...p process hold mode command reference C Analog Value 16 AV16 Freq Ref Frequency reference Hz C Analog Value 18 AV18 Last Flt Current fault code R Analog Value 19 AV19 Prev Flt 1 Most recent fault code R Analog Value 20 AV20 Prev Flt 2 Second most recent fault code R Analog Value 23 AV23 Accel Time 1 Changes Acceleration Time 1 F009 Sec W Analog Value 24 AV24 Decel Time 1 Changes Deceleration Time ...

Page 85: ...changes will require that the ASD input power be removed and then re applied for the changes to take affect Direct Access Parameters Numbers Automatic Acceleration Deceleration Program Fundamental Accel Decel 1 Settings This parameter is used to enable acceleration and deceleration rates in accordance with the applied load automatically The adjusted acceleration and deceleration times range from 1...

Page 86: ...ing Run No Frequency Mode 1 Program Fundamental Standard Mode Selection The Frequency Mode 1 setting establishes the source of the fre quency control input for the ASD The Frequency Mode 2 setting or the Override feature may supersede the Frequency Mode 1 setting Note Only Bolded items from the Settings list below may be placed in the Override Mode See the section titled Command Mode and Frequency...

Page 87: ...e component use the Expansion I O Card 2 P N ETB004Z See the Expansion IO Card Option 2 instruction manual P N 58686 for additional information on the functions of the option card See F678 and F684 for additional information on this parameter To read Voltage at this terminal configure the meter to read DC voltage and connect the leads of the meter to FM and CCA To read Current at this terminal con...

Page 88: ... quick system setup change when required Perform ing a Type Reset results in one of the following user selected post Reset configurations Settings 0 None 1 50 Hz Setting 2 60 Hz Setting 3 Reset to Factory Settings 4 Clear Past Trips 5 Clear Run Timer 6 Initialize Typeform 7 Save User Settings 8 Restore User Settings 9 Clear Cumulative Fan Timer 10 ACC DEC Unit 0 01s FA09 0 11 ACC DEC Unit 0 1s FA0...

Page 89: ...tal Accel Decel 1 Settings This parameter specifies the time in seconds for the output of the ASD to go from 0 0 Hz to the Maximum Frequency for the Accel eration 1 profile The Accel Decel pattern may be set using F502 Note An acceleration time shorter than that which the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel Stall and Ridethrough settings...

Page 90: ...ASD Dependent Maximum ASD Dependent Units Hz Upper Limit Frequency Program Fundamental Frequency Settings This parameter sets the highest frequency that the ASD will accept as a frequency command or frequency setpoint The ASD may output frequencies higher than the Upper Limit Frequency but lower than the Maximum Frequency when operating in the PID Control mode Torque Control mode or the Vector Con...

Page 91: ...uency and the output voltage The Automatic Torque Boost and the Sensorless Vector Control selections use the motor tuning parameters of the ASD to prop erly configure the ASD for the motor being used If Load Reac tors or Long Lead Filters are used or if the capacity of the ASD is greater than the motor manual tuning of the motor parameters may be required for optimum performance Settings 0 Constan...

Page 92: ... 0 Maximum 30 0 Units Motor Overload Protection Configuration Program Protection Overload This parameter is used to enable the Soft Stall feature which pro tects the motor from an over current condition by reducing the output frequency during a temporary increased current require ment from the load A V f motor may be specified here along with the Overload Stall to better match the ASD to the appli...

Page 93: ...3 and 4 i e binary nibble 1111 3 Repeat for S2 S4 MSB of 4 bit count as Preset Speed Bit 2 4 respectively all Normally Open 4 Program Frequency Preset Speeds Preset Speed 1 set an output frequency as Preset Speed 1 repeat for Preset Speeds 2 15 as required 5 Place the system in the Remote mode Local Remote LED Off 6 Provide a Run command connect F and or R to CC Connect S1 to CC to run Preset Spee...

Page 94: ...ical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Freq F013 Maximum Upper Limit Freq F012 Units Hz Preset Speed 4 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 0100 and is identified as Preset Speed 4 The binary number is applied to S1 S4 of the Terminal Board to output the Preset Speed See F018 for additional information on this ...

Page 95: ...23 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Freq F013 Maximum Upper Limit Freq F012 Units Hz Preset Speed 7 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 0111 and is identified as Preset Speed 7 The binary number is applied to S1 S4 of the Terminal Board to output the Preset Speed See F018 for addition...

Page 96: ...rformed F004 and F207 would hold the RR terminal setting regardless of attempts to change the settings individually Settings 0 Disabled 1 RR 2 V I 3 Select RR or V I by TB Terminal Board 4 Keypad Frequency and Command from TB 5 Keypad Frequency and Command 6 Coast Stop Direct Access Number F040 Parameter Type Selection List Factory Default Disabled Changeable During Run No User Selections 0 1 2 3 ...

Page 97: ...actory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Upper Limit Freq F012 Units Hz Speed Reach Detection Band Program Terminal Reach Settings This parameter sets the bandwidth of the Speed Reach Fre quency F101 setting Direct Access Number F102 Parameter Type Numerical Factory Default ASD Depen dent Changeable During Run Yes Minimum 0 00 Maximum Upper Limit Freq F012 Units Hz Forwar...

Page 98: ...am Terminal Input Special Functions The extended terminal function is used with the Expansion IO Card Option P N ETB004Z This parameter defines the format of the binary or BCD data when using the option card Note The Expansion IO Card Option 2 option board is required to use this terminal See the Expansion IO Card Option 1 instruction manual P N 58685 for additional information on the function of ...

Page 99: ...ires to be maintained regardless of external conditions or operations This parameter sets the programmable ON terminal to one of the user selectable functions listed in Table 9 on page 252 Direct Access Number F110 Parameter Type Selection List Factory Default ASD Depen dent Changeable During Run No Input Terminal 1 F Function Program Terminal Input Terminals This parameter is used to set the func...

Page 100: ...ctions listed in Table 9 on page 252 Direct Access Number F114 Parameter Type Selection List Factory Default Reset Changeable During Run No Input Terminal 5 S1 Function Program Terminal Input Terminals This parameter is used to set the functionality of the S1 discrete input terminal In addition this input terminal must be specified as Normally Open or Normally Closed This parameter sets the progra...

Page 101: ...ly Open or Normally Closed This parameter sets the programmable S4 terminal to one of the user selectable functions listed in Table 9 on page 252 Direct Access Number F118 Parameter Type Selection List Factory Default Emergency Off Changeable During Run No Input Terminal 9 LI1 Function Program Terminal Input Terminals This parameter is used to set the functionality of the LI1 discrete input termin...

Page 102: ...lly Open or Normally Closed This setting assigns the function of the programmable LI3 termi nal to one of the user selectable functions listed in Table 9 on page 252 Note The Expansion IO Card Option 1 option board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 instruction manual P N 58685 for additional information on the function of this terminal Direct Access Nu...

Page 103: ...lly Open or Normally Closed This setting assigns the function of the programmable LI6 termi nal to one of the user selectable functions listed in Table 9 on page 252 Note The Expansion IO Card Option 2 option board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 instruction manual P N 58686 for additional information on the function of this terminal Direct Access Nu...

Page 104: ...nal this control terminal exists only in memory and is con sidered always to be in its True connected to CC state It is often practical to assign a function to this terminal that the user desires to be maintained regardless of external conditions or operations This parameter sets the programmable ON terminal to one of the user selectable functions listed in Table 9 on page 252 Direct Access Number...

Page 105: ...r is used to set the functionality of the OUT2 dis crete output terminals O2A and O2B The O2A and O2B OUT2 output terminals change states open or close as a function of a user selected event See Table 12 on page 257 for a listing of the possible assignments for the OUT2 terminals In addition the output terminals must be specified as Normally Open or Normally Closed Direct Access Number F131 Parame...

Page 106: ...Normally Open or Normally Closed This setting assigns the function of the programmable OUT4 ter minal to one of the user selectable functions listed in Table 12 on page 257 Note The Expansion IO Card Option 1 option board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 instruction manual P N 58685 for additional information on the function of this terminal Direct Ac...

Page 107: ... Normally Open or Normally Closed This setting assigns the function of the programmable OUT6 ter minal to one of the user selectable functions listed in Table 12 on page 257 Note The Expansion IO Card Option 2 option board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 instruction manual P N 58686 for additional information on the function of this terminal Direct A...

Page 108: ...r Direct Access Number F141 Parameter Type Numerical Factory Default 8 Changeable During Run No Minimum 2 Maximum 200 Units mS Input Terminal 4 RES Response Time Program Terminal Input Terminal Delays This parameter delays the response of the ASD to any change in the RES terminal input by the programmed value see wave forms at F140 The delay may be increased to provide additional electrical noise ...

Page 109: ...t Factory Default Always OFF Changeable During Run No Output Terminal 11 R4 Function Program Terminal Output Terminals This parameter sets the functionality of the R4 output terminal to any one of the user selectable functions listed in Table 12 on page 257 In addition the output terminals must be specified as Normally Open or Normally Closed See the instruction manual for the 16 Bit BIN BCD optio...

Page 110: ...e Base Frequency 2 setting F170 See F016 Manual Torque Boost 1 for an explanation of torque boost This parameter is used only when the parameters for Motor Set 2 are configured and selected Motor Set 2 may be selected by a properly configured input terminal see Table 9 on page 252 Direct Access Number F172 Parameter Type Numerical Factory Default ASD Depen dent Changeable During Run Yes Minimum 0 ...

Page 111: ...tting of F191 V f 5 Point Setting Voltage 1 The V f 5 Point settings define a volts per hertz relationship for the start up output of the ASD To enable this function set the V f Pattern F015 selection to the V f 5 Point Curve setting V f Curves may be useful in starting high inertia loads such as rotary drum vacuum filters Direct Access Number F190 Parameter Type Numerical Factory Default 0 00 Cha...

Page 112: ... EOI display values e g a 100 volt EOI display corresponds to a 115 volt actual output for the 230 volt ASD of the full display range If using as a unit of measure and with no voltage correction F307 Disabled the ASD output voltage will be the percentage setting times 230 for the 230 volt unit or times 460 volts for the 460 volt unit See F190 for additional information on this parameter Direct Acc...

Page 113: ...irect Access Number F194 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum 0 00 Maximum Maximum Freq F011 Units Hz V f 5 Point Setting Voltage 3 Program Special V f 5 Point Setting The V f 5 Point Setting Voltage 3 establishes the output voltage level that is to be associated with the frequency setting of F194 V f 5 Point Setting Frequency 3 The F701 parameter setting ...

Page 114: ...g The V f 5 Point Setting Frequency 5 sets the frequency to be associated with the voltage setting of parameter F199 V f 5 Point Setting Voltage 5 See F190 and F191 for additional information on this parameter Direct Access Number F198 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum 0 00 Maximum Maximum Freq F011 Units Hz V f 5 Point Setting Voltage 5 Program Special...

Page 115: ... Board is selected here the ASD will follow the control of the discrete input terminal assigned the function of Frequency Priority The discrete terminal Frequency Priority will toggle control to and from Frequency Mode 1 and Fre quency Mode 2 with each activation deactivation If FMOD F208 is selected here the ASD will follow the control of the Frequency Mode 1 setting for the duration that the com...

Page 116: ... system to perform Speed control from the V I input terminal Set V I Input Point 1 Frequency F202 Set V I Input Point 1 Setting F201 the input analog signal level that corresponds to the frequency setting at V I Input Point 1 Frequency Set V I Input Point 2 Frequency F204 Set V I Input Point 2 Setting F203 the input analog signal level that corresponds to the frequency setting at V I Input Point 2...

Page 117: ...t is associated with V I Input Point 2 Frequency when operating in the Speed control mode or is associated with the V I Input Point 1 Rate when oper ating in the Torque Control mode This value is entered as 0 to 100 of the V I input signal range See V I Input Point 1 Setting F201 for additional information on this parameter when used for Speed control See V I Input Point 1 Rate F203 for additional...

Page 118: ...ing F201 the input analog signal level that corresponds to the torque setting at V I Input Point 1 Rate Set V I Input Point 2 Rate F206 Set V I Input Point 2 Setting F203 the input analog signal level that corresponds to the torque setting at V I Input Point 2 Rate Provide a Run command F and or R Torque Control is accomplished by establishing an associated V f output pattern for a given V I input...

Page 119: ...ion This parameter is used to set the source of the frequency com mand signal to be used as Frequency Mode 2 in the event that Frequency Mode 1 is disabled or if Frequency Mode 2 is set up as the primary control parameter See F004 and F200 for additional information on this parameter Settings 1 V I 2 RR 3 RX 5 EOI Keypad 6 RS485 BACnet 7 Communication Option Board 8 RX2 AI1 Option 9 Option V I AI2...

Page 120: ... resulting digital value is scaled for use by the microprocessor of the ASD If the filtering selection 10 mS is selected the ASD averages the last 10 mS of sampled signal and converted digital values The rolling average is updated every 4 µS and scaled for use by the microprocessor This holds true for the 15 30 and 60 mS selections providing a larger sample to produce the average for use by the mi...

Page 121: ...ut Point 1 Setting F210 the input analog signal level that corresponds to the frequency setting at RR Input Point 1 Frequency Set RR Input Point 2 Frequency F213 Set RR Input Point 2 Setting F212 the input analog signal level that corresponds to the frequency setting at RR Input Point 2 Frequency RR Input Speed Control Setup Perform the following setup to allow the system to receive Speed control ...

Page 122: ...at is associated with RR Input Point 2 Frequency when operating in the Speed control mode or is associated with the RR Input Point 1 Rate when oper ating in the Torque Control mode This value is entered as 0 to 100 of the RR input signal range See RR Input Point 1 Setting F210 for additional information on this parameter when used for Speed control See RR Input Point 1 Rate F214 for additional inf...

Page 123: ...et RR Input Point 1 Setting F210 the input analog signal level that corresponds to the torque setting at RR Input Point 1 Rate Set RR Input Point 2 Rate F215 Set RR Input Point 2 Setting F212 the input analog signal level that corresponds to the frequency setting at RR Input Point 2 Rate Provide a Run command F and or R Torque Control is accomplished by establishing an associated V f output patter...

Page 124: ...lished by establishing an associated V f output pattern for a given RR input level This parameter sets RR Input Point 2 Rate and is the output torque value that is associated with the setting of RR Input Point 2 Setting when operating in the Torque Control mode This value is entered as 0 to 250 of the rated torque See RR Input Point 1 Rate F214 for additional information on this parameter Direct A...

Page 125: ...Fundamental Standard Mode Selection Command Mode Selection Terminal Board Speed Control Perform the following setup to allow the system to perform Speed control from the RX input terminal Set RX Input Point 1 Frequency F217 Set RX Input Point 1 Setting F216 the input analog signal level that corresponds to the speed setting at RX Input Point 1 Frequency Set RX Input Point 2 Frequency F219 Set RX I...

Page 126: ... is associated with RX Input Point 2 Frequency when operating in the Speed control mode or is associated with the RX Input Point 2 Rate when oper ating in the Torque Control mode This value is entered as 100 to 100 of the RX input signal range See RX Input Point 1 Setting F216 for additional information on this parameter when used for Speed control See RX Input Point 1 Rate F220 for additional inf...

Page 127: ...RX Input Point 1 Setting F216 the input analog signal level that corresponds to the torque setting at RX Input Point 1 Rate Set RX Input Point 2 Rate F221 Set RX Input Point 2 Setting F218 the input analog signal level that corresponds to the speed setting at RX Input Point 2 Rate Provide a Run command F and or R Torque Control is accomplished by establishing an associated V f output pattern for a...

Page 128: ...shed by establishing an associated V f output pattern for a given RX input level This parameter sets RX Input Point 2 Rate and is the output torque value that is associated with the setting of RX Input Point 2 Setting when operating in the Torque Control mode This value is entered as 250 to 250 of the rated torque See RX Input Point 1 Rate F220 for additional information on this parameter Direct A...

Page 129: ...tandard Mode Selection Command Mode Selection Terminal Board Speed Control Perform the following setup to allow the system to perform Speed control from the RX2 input terminal Set RX2 Input Point 1 Frequency F223 Set RX2 Input Point 1 Setting F222 the input analog signal level that corresponds to the speed setting at RX2 Input Point 1 Frequency Set RX2 Input Point 2 Frequency F225 Set RX2 Input Po...

Page 130: ...ol mode This parameter sets the RX2 input level that is associated with RX2 Input Point 2 Frequency when operating in the Speed con trol mode or is associated with the RX2 Input Point 2 Rate when operating in the Torque Control mode This value is entered as 100 to 100 of the RX2 input signal range See RX2 Input Point 1 Setting F222 for additional information on this parameter when used for Speed c...

Page 131: ...inal to Binary Data Write Activation of the Binary Data Write terminal will transfer the status of the Binary Bit s 0 7 or 0 MSB to the control board for speed control Speed Control Perform the following setup to allow the system to perform Speed control from the BIN input terminals Set BIN Input Point 1 Frequency F229 Set the BIN input value of 255D F228 that represents BIN Input Point 1 Frequenc...

Page 132: ... when the BIN terminals are used as the control input This parameter sets the BIN input signal that is associated with BIN Input Point 2 Frequency This value is entered as 0 to 100 of the BIN input signal range See BIN Input Point 1 Setting F228 for additional information on this parameter Direct Access Number F230 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Ma...

Page 133: ... any setting Provide a Run command F and or R Speed Control Perform the following setup to allow the system to perform Speed control from the PG input terminals Set PG Point 1 Frequency F235 Set the PG input value F234 that represents PG Point 1 Frequency Set PG Point 2 Frequency F237 Set the PG input value F236 that represents PG Point 2 Frequency Once set as the PG input pulse count rate changes...

Page 134: ...minals when the PG terminals are used as the control input This parameter sets the PG input signal that is associated with PG Point 2 Frequency This value is entered as 0 to 100 of the PG input signal range See PG Point 1 Setting F234 for additional information on this parameter Direct Access Number F236 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 U...

Page 135: ...r Limit Frequency see F260 Direct Access Number F240 Parameter Type Numerical Factory Default ASD Depen dent Changeable During Run Yes Minimum 0 00 Maximum ASD Dependent Units Hz Run Frequency Program Special Frequency Control This parameter establishes a center frequency Run Frequency of a frequency band Parameter F242 provides a plus or minus value for the Run Fre quency thus establishing a freq...

Page 136: ...used with 3 phase motors Unlike conventional brakes there is no physical contact between the rotating shaft and a stationary brake pad or drum When braking is required the ASD outputs a DC current that is applied to the windings of the motor to quickly brake the motor The braking current stops when the time entered in F252 times out The intensity of the DC current used while braking determines how...

Page 137: ...ables Disables a continuous DC injection at half of the amperage setting of F251 into a stopped motor This feature is useful in preheating the motor or to keep the rotor from spinning freely Motor Shaft Stationary Control starts after the DC injection brake stops the motor and continues until ST CC is opened power is turned off an Emergency Off command is received or this parameter is changed Enab...

Page 138: ...eration Program Fundamental Frequency Settings This parameter sets the time that the ASD is allowed to operate below the Lower Limit setting before an alarm and subsequent fault is incurred Direct Access Number F256 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 600 0 Units Seconds F256 F260 ...

Page 139: ...d Jog Frequency and direction Jog Setup and Execution To initiate a Jog Run from the EOI perform the following 7 Set the Command Mode Selection F003 to EOI Keypad This setting places the ASD in the Remote mode 8 Set the Frequency Mode Selection F004 to EOI Keypad 9 Enable the Jog function F262 10 Set the Input Terminal Priority F106 function to Enable to receive Jog commands 11 Assign the Jog Run ...

Page 140: ...umber F261 Parameter Type Selection List Factory Default Deceleration Changeable During Run No EOI Keypad Operation Jog Mode Program Frequency Jog Settings This parameter enables the Jog command to be received from the EOI When disabled the Jog command received from the EOI is ignored Jog commands may also be received from the Terminal Board Priority as to which is allowed to override the other is...

Page 141: ...ntrol Mode 2 control source set to UP DOWN Frequency if used Set one unused discrete input terminal to UP DOWN Frequency up and one unused discrete input terminal to UP DOWN Frequency down F264 Sets the system response delay to the initial activation of the discrete input terminal UP DOWN Frequency up Also sets the response delay of subsequent terminal activations of the UP DOWN Fre quency up term...

Page 142: ...nd hold See F264 for additional information on this parameter Direct Access Number F266 Parameter Type Numerical Factory Default 0 1 Changeable During Run Yes Minimum 0 0 Maximum 10 0 Units Seconds UP DOWN Frequency down Frequency Step Program Frequency UP DOWN Frequency Functions This parameter sets the frequency decrease amount for each activation of the UP DOWN Frequency down terminal activa ti...

Page 143: ...on a system restart uses this setting as the start up frequency Disable this parameter and set parameter F268 to the desired start up frequency if the same starting frequency is required at each start up Note This parameter setting may be different at each start up when enabled Settings 0 Disabled 1 Enabled Direct Access Number F269 Parameter Type Selection List Factory Default Enabled Changeable ...

Page 144: ...es may be jumped to avoid the negative effects of mechanical resonance Direct Access Number F270 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Maximum Freq F011 Units Hz Jump Frequency 1 Bandwidth Program Special Jump Frequencies This parameter establishes a plus or minus value for Jump Fre quency 1 F270 Direct Access Number F271 Parameter Type Numeri...

Page 145: ...s applied to S1 S4 of the Terminal Board to output the Preset Speed See F018 for additional information on this parameter Direct Access Number F287 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Freq F013 Maximum Upper Limit Freq F012 Units Hz Preset Speed 9 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 1001...

Page 146: ...91 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Freq F013 Maximum Upper Limit Freq F012 Units Hz Preset Speed 13 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 1101 and is identified as Preset Speed 13 The binary number is applied to S1 S4 of the Terminal Board to output the Preset Speed See F018 for additi...

Page 147: ...uld be set to 2 2 kHz or above Note If the PWM carrier frequency is set at 2 0 kHz or above it cannot be decreased below 2 0 kHz while running If the PWM carrier frequency is set at 1 9 kHz or below it cannot be increased above 2 0 kHz while running Either change requires that the ASD be stopped and restarted for the changes to take effect Direct Access Number F300 Parameter Type Numerical Factory...

Page 148: ...gy is used to maintain the control circuitry settings for the duration of the Ridethrough it is not used to drive the motor The motor s of the system are stopped and then restarted automatically if so configured Note If used to restart the motors the Retry setup of F301 is required Settings 0 Off 1 Ridethrough 2 Deceleration Stop Ridethrough Setup Requirements 1 Select the Ridethrough Mode at F302...

Page 149: ...utput Current Detector Error Load Side Over Current at Start Earth Fault Ground Fault Over Current During Acceleration Arm Over Current at Start Up DBR Resistor Over Current Low Current Voltage Drop In Main Circuit EEPROM Data Fault EEPROM Fault Flash Memory Gate Array RAM ROM Fault CPU Fault Emergency Off Communication Error Option Fault Sink Source Setting Error Over Speed Error Over Torque Key ...

Page 150: ...eration or constant speed run on cyclic overhauling applications Dynamic Braking dissipates regenerated energy in the form of heat When using a DBR use thermal protection The resistive load is connected across terminals PA and PB non polarized Using a low value high wattage resistance as a load for the generated current the resistive load dissipates the induced energy Dynamic Braking helps to slow...

Page 151: ...ess Number F305 Parameter Type Selection List Factory Default ON Quick Deceleration Changeable During Run No Supply Voltage Correction Program Protection Base Frequency Voltage This parameter Enables Disables the Voltage Compensation function When Enabled this function provides a constant V f ratio during periods of input voltage fluctuations Settings 0 Disabled Output Voltage Unlimited 1 Enabled ...

Page 152: ...me is load dependent Direct Access Number F310 Parameter Type Numerical Factory Default 2 0 Changeable During Run Yes Minimum 0 1 Maximum 320 0 Units Seconds Forward Run Reverse Run Disable Program Frequency Forward Reverse Disable This parameter Enables Disables the Forward Run or Reverse Run mode If either direction is disabled commands received for the dis abled direction will not be recognized...

Page 153: ...d Decrease and No Limit 2 No Decrease and Limit Small Pulse 3 Valid Decrease and Limit Small Pulse 4 Dancer Control 5 Option V I AI2 Option Direct Access Number F316 Parameter Type Selection List Factory Default ASD Depen dent Changeable During Run No Regenerative Over Excitation Upper Limit Program Protection Stall This parameter is enabled by setting F305 to 2 or 3 and estab lishes the maximum t...

Page 154: ...ecome overloaded Drooping Control allows the overloaded motor to slow down thus shedding load and encour aging a lightly loaded motor to pick up the slack The goal of Drooping Control is to have the same torque ratios for mechani cally coupled motors Direct Access Number F320 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units Speed at 0 Drooping ...

Page 155: ...llowed Direct Access Number F323 Parameter Type Numerical Factory Default 10 Changeable During Run Yes Minimum 0 Maximum 100 Units Drooping Output Filter Program Feedback Drooping Control This parameter is used to set the rate of output change allowed when operating in the Drooping Control mode Jerky operation may be reduced by increasing this setting Direct Access Number F324 Parameter Type Numer...

Page 156: ...arts the hold time counter setting F356 for ASD to commercial power switching Once timed out the motor resumes normal commercial power operation Settings 0 Off 1 Switch at Signal Input and Trip 2 Switch at Signal Input with Switching Frequency 3 Switch at Signal Input and Trip with Switching Frequency Switching Setup Requirements F354 Enable the switching function F355 Set the switching frequency ...

Page 157: ...h to ASD output criteria has been met See F354 for additional information on this parameter Direct Access Number F356 Parameter Type Numerical Factory Default ASD Depen dent Changeable During Run Yes Minimum 0 10 Maximum 10 00 Units Seconds Commercial Power Side Switching Delay Time Program Terminal Line Power Switching This parameter determines the amount of time that the ASD will wait before all...

Page 158: ...tegral Derivative PID A closed loop control technique that seeks error minimization by reacting to three val ues one that is proportional to the error one that is representa tive of the error and one that is representative of the rate of change of the error Direct Access Number F360 Parameter Type Selection List Factory Default V I Changeable During Run No PID Feedback Delay Filter Program Feedbac...

Page 159: ... This parameter determines the maximum amount that the feed back may decrease the output signal Direct Access Number F365 Parameter Type Numerical Factory Default ASD Depen dent Changeable During Run Yes Minimum Lower Limit Freq F013 Maximum Upper Limit Freq F012 Units Hz PID Feedback Differential D Gain Program Feedback Feedback Settings This parameter determines the degree that the Differential ...

Page 160: ...s setting times out the PID setup assumes control Direct Access Number F369 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 2400 Units Seconds PID Output Upper Limit Program Feedback Feedback Settings Selecting Speed PID at parameter F359 allows for this parame ter setting to function as the Upper Limit while operating in the PID Control mode Direct Access Nu...

Page 161: ...in the set ting of this parameter F374 relative to the commanded frequency a properly configured output terminal is activated Available output terminal settings for this parameter include FC RR FC RX and FC VI see Table 12 on page 257 where FC is the frequency command and RR RX and VI are the input terminals of the received feedback Direct Access Number F374 Parameter Type Numerical Factory Defaul...

Page 162: ...rain speed control signal when using the optional Expansion IO Card Option 2 When using the optional terminal board the frequency com mand can be input via the pulse train input RP The input pulse frequency is calculated to the percent base data which is then converted to the frequency based on settings F234 F237 See the Expansion IO Card Option 2 instruction manual P N 58686 for additional inform...

Page 163: ...ity of the ASD to terminate the output signal to the motor upon operating for a user set amount of time within the Virtual Linear Pump Minimum Thresh old threshold See F383 and F480 for additional information on this parameter Settings 0 Disabled 1 Enabled Direct Access Number F382 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Virtual Linear Pump Sleep Delay Time...

Page 164: ...ettings 0 Off 1 On Forward Acting 2 On Reverse Acting Direct Access Number F385 Parameter Type Selection List Factory Default Off Changeable During Run Yes Virtual Linear Pump Start Stop Delay Timer Program Virtual Linear Pump Start and Stop Points During a properly configured Virtual Linear Pump operation this parameter establishes the time that the Start Stop criteria of F388 and F389 must be ma...

Page 165: ... F388 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum F403 Setting Maximum F393 Setting Units Selectable at Wizard Virtual Linear Pump High Start Stop Point Virtual Linear Pump Start and Stop Points During a properly configured Virtual Linear Pump operation while in the On Forward or On Reverse modes F385 this parameter establishes the upper level of the Auto Start S...

Page 166: ...near Pump Enable Disable Settings 0 Disabled 1 Direct Mode No Feedback Used 2 Process Hold V I Feedback Used 255 Setup Direct Access Number F390 Parameter Type Selection List Factory Default Disabled Changeable During Run No Virtual Linear Pump Application Type Program Virtual Linear Pump Settings During a properly configured Virtual Linear Pump operation this parameter establishes the process var...

Page 167: ...e Numerical Factory Default 10 Changeable During Run Yes Minimum 10 Maximum Virtual Linear Pump Maximum Setting F395 Virtual Linear Pump Maximum Threshold Program Virtual Linear Pump Settings During a properly configured Virtual Linear Pump operation this parameter establishes the maximum setpoint within the Virtual Linear Pump operating domain Direct Access Number F395 Parameter Type Numerical Fa...

Page 168: ...near Pump operation this parameter establishes the Virtual Linear Pump Low Frequency Limit Direct Access Number F398 Parameter Type Numerical Factory Default 15 00 Changeable During Run Yes Minimum 1 00 Maximum 60 00 Units Hz Autotune 1 Program Motor Vector Motor Model This parameter sets the Autotune command status Selecting Reset Motor Defaults for this parameter sets parame ters F410 F411 F412 ...

Page 169: ...t into the autotuning equation and is used to automatically adjust the Autotune param eter values as a function of increases in the temperature of the motor Settings 0 Off 1 Self Cooled Motor Tuning 2 Forced Air Cooled Motor Tuning Direct Access Number F402 Parameter Type Selection List Factory Default Off Changeable During Run No Virtual Linear Pump Transducer Minimum Reading Program Virtual Line...

Page 170: ...more evenly distributed run time of the system pumps of a multi pump sys tem This is accomplished by varying which system pump plays the Lead role Permanently assigning one pump as the Lead pump invariably results in the Lead pump being over worked and requiring more maintenance The TBA algorithm allows the user to set the time that each pump within the system is to be assigned the Lead pump funct...

Page 171: ... input voltage The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Correction setting F307 Direct Access Number F409 Parameter Type Numerical Factory Default ASD Depen dent Changeable During Run No Minimum 50 0 Maximum ASD Dependent Units Volts Motor Constant 1 Torque Boost Program Motor Vector Motor Model This parameter sets the primary resistance o...

Page 172: ...ic flux of the motor at low speed This feature is useful when increased torque at low speeds is required Direct Access Number F415 Parameter Type Numerical Factory Default 100 Changeable During Run No Minimum 100 Maximum 130 Units Stall Prevention Factor 1 Program Protection Stall This parameter is to be adjusted in the event that the motor stalls when operated above the base frequency If a moment...

Page 173: ...f F388 and F389 set tings Forward Auto Run the ASD while the measured signal is F388 setting and stop the ASD upon reaching the F389 setting Reverse Auto Run the ASD while the measured signal is F389 setting and stop the ASD upon reaching the F388 setting Settings 0 Off 1 Forward Auto 2 Reverse Auto Direct Access Number F417 Parameter Type Selection List Factory Default Off Changeable During Run Y...

Page 174: ...rameter F434 Direct Access Number F437 Parameter Type Numerical Factory Default 2 Changeable During Run Yes Minimum 2 Maximum 32 Time Based Alternation Process Hold Mode Response Time Program Virtual Linear Pump Time Based Alternation During Time Based Alternation operation while running in the Process Hold mode this parameter sets the time that the system may operate within the maximum or minimum...

Page 175: ...tor Direct Access Number F441 Parameter Type Numerical Factory Default 250 00 Dis abled Changeable During Run Yes Minimum 0 00 Maximum 250 00 Disabled Units Regenerative Braking Torque Limit 1 Program Torque Torque Limit Settings This parameter determines the source of the Regenerative Torque Limit control signal If F443 is selected the value set at F443 is used as the Regener ative Torque Limit s...

Page 176: ...1 or if the ASD is allowed to use an over voltage condition to support a torque requirement at the load that exceeds that of the Constant Torque operation setting during an active over speed selection 0 Settings 0 Constant Output Limit 1 Constant Torque Limit Direct Access Number F454 Parameter Type Selection List Factory Default Constant Out put Limit Changeable During Run No Time Based Alternati...

Page 177: ...here the quicker the response to changes in the received feedback Direct Access Number F461 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 1 Maximum 9999 Load Moment of Inertia 1 Program Feedback PG Settings This parameter is used for calculating accel decel torque when compensating for load inertia while operating in the Drooping Control mode Direct Access Number F...

Page 178: ... No Over Voltage Limit Time Constant Program Protection Stall This parameter is used in conjunction with parameters F305 Over Voltage Limit Operation and F626 Over Voltage Limit Operation Level to set a running window of time The window of time is used to create an average value to be used in calculating the DC bus voltage upper threshold value that once exceeded will cause an Over Voltage Stall W...

Page 179: ... on the V I terminal This setting may be used to ensure that the 100 level of the input source pot pressure transducer flow meter etc is also the 100 level setting of the ASD system This is accomplished by setting the input source to 100 and adjusting this setting to provide an output of 100 from the ASD Direct Access Number F471 Parameter Type Numerical Factory Default 124 Changeable During Run Y...

Page 180: ... of zero from the ASD Direct Access Number F474 Parameter Type Numerical Factory Default 128 Changeable During Run Yes Minimum 0 Maximum 255 RX Input Gain Program Frequency Speed Reference Setpoints This parameter is used to fine tune the gain of the RX input ter minal when this terminal is used as the control input while operat ing in the Speed Control mode or the Torque Control mode This setting...

Page 181: ...t while operating in the Speed Control mode or the Torque Control mode This setting may be used to ensure that the 100 level of the input source pot pressure transducer flow meter etc is also the 100 level setting of the ASD system This is accomplished by setting the input source to 100 and adjusting this setting to provide an output of 100 from the ASD Direct Access Number F478 Parameter Type Num...

Page 182: ...If operating in the Virtual Linear Pump Minimum Threshold and the External Device Delay Timer times out while OUT2 is acti vated OUT2 will change states and deactivate the second auxil iary pump Lag2 Should the system return to the Virtual Linear Pump Minimum Threshold for a duration in excess of the External Device Delay Timer OUT1 will change states and deactivate the auxiliary pump Lag1 Note Se...

Page 183: ... halt the ASD in the event of the loss of feed water to the pump or if there is a closed output valve at the pump output A low pressure suction switch may be used to detect the loss of feed water by opening or closing a circuit in the event of feed water loss The switch state change would result in the activation of a discrete input terminal set to Low Suction No Flow Protec tion resulting in an A...

Page 184: ...ion See F450 for additional informa tion on this function Direct Access Number F484 Parameter Type Numerical Factory Default 10 Changeable During Run Yes Minimum 1 Maximum 255 Units Seconds Virtual Linear Pump Sealing Water Mode Program Virtual Linear Pump Sealing Water This parameter Enables Disables seal water detection On larger or older pumps external sealing water is required at start up The ...

Page 185: ...t PM Motor Constant 2 Program Motor PM Motor This parameter is used with synchronous motor applications only Contact the TIC Customer Support Center for more information on this parameter Direct Access Number F499 Parameter Type Numerical Factory Default 10 0 Changeable During Run No Minimum 0 0 Maximum 100 0 Units Acceleration Time 2 Program Special ACC DEC 1 4 Settings This parameter specifies t...

Page 186: ...sing F502 This setting may be adjusted to stabilize unstable Virtual Linear Pump operation This setting is also used to determine the deceleration rate of the UP DOWN Frequency Functions Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel Stall and Ridethrough settings may lengthen the deceleration times Direct ...

Page 187: ...2 The figures below provide a profile of the available accel decel patterns Direct Access Number F502 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Linear acceleration and deceleration is the default pattern and is used on most applications S pattern 1 is used for applications that require quick acceleration and deceleration This setting is also popular for applica...

Page 188: ...ecial ACC DEC 1 4 Settings This parameter enables a user selected preprogrammed output profile that controls the acceleration and deceleration pattern for the 2 Accel Decel parameter Settings 0 Linear 1 S Pattern 1 2 S Pattern 2 Direct Access Number F503 Parameter Type Selection List Factory Default Linear Changeable During Run Yes F503 F504 ...

Page 189: ...he ASD to switch to the other profile Acc Dec 1 is set up using parameters F009 Acc Time F010 Dec Time F502 Pattern and F505 Switching Frequency Acc Dec 2 is set up using parameters F500 Acc Time F501 Dec Time and F503 Pattern To switch using a discrete input terminal assign the function A D 1 2 to an unused discrete input terminal Activating or deactivat ing the A D 1 2 terminal toggles to and fr...

Page 190: ...tively for the device Selecting BOOTP or DHCP results in the IP address being sup plied by the server See F577 for additional information on set ting the IP address Settings 0 Manual 1 BOOTP 2 DHCP Factory Default Manual Changeable During Run Yes IP Card Data 1 Program Communications Ethernet Settings Selecting Manual at parameter F576 enables parameters F577 F580 to be used to create an IP addres...

Page 191: ...t mask for the device Selecting Manual at parameter F576 will require that parameters F577 F580 and parameters F582 F584 be used to manually create the IP address and Subnet Mask Data respectively for the device Direct Access Number F581 Parameter Type Numerical Factory Default 00 Changeable During Run Yes Minimum 00 Maximum 255 Subnet Mask Data 2 Program Communications Ethernet Settings This para...

Page 192: ...ual P N E6581580 for addi tional information on this parameter Direct Access Number F585 Parameter Type Numerical Factory Default 00 Changeable During Run Yes Minimum 00 Maximum 255 IP Gate 1 Data 2 Program Communications Ethernet Settings See F585 for information on this parameter Direct Access Number F586 Parameter Type Numerical Factory Default 00 Changeable During Run Yes Minimum 00 Maximum 25...

Page 193: ...l Factory Default 00 Changeable During Run Yes Minimum 00 Maximum 255 IP Master Data 3 Program Communications Ethernet Settings See F589 for information on this parameter Direct Access Number F591 Parameter Type Numerical Factory Default 00 Changeable During Run Yes Minimum 00 Maximum 255 IP Master Data 4 Program Communications Ethernet Settings See F589 for information on this parameter Direct Ac...

Page 194: ...This value is entered as either a percentage of the full load rating of the ASD or as a percentage of the FLA of the motor The unit of measurement for this parameter may be set to A V Amps or it may be set as a percentage of the ASD rating The nameplated FLA of the motor may be entered directly when Amps is selected as the unit of measurement use F701 to change the display unit Motor Overload Prot...

Page 195: ...ed to stop the motor in the event that an Emergency Off command is received and the system is configured to use this feature This setting may also be associated with the FL terminals to allow the FL relay to change states when an EOFF condition occurs by setting the FL terminal to Fault FL all at F132 Note A supplemental emergency stopping system should be used with the ASD Emergency stopping shou...

Page 196: ...th V f motors It is used to reduce the starting frequency at which the Overload Reduction function begins and is useful during extremely low speed motor operation During very low speed operation the cooling efficiency of the motor decreases Lowering the start frequency of the Overload Reduction function aides in minimizing the generated heat and precluding an Overload trip This function is useful ...

Page 197: ... below the level defined at F611 and remains there for the time set at F612 Settings 0 Disabled 1 Enabled Direct Access Number F610 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Low Current Detection Current Program Protection Low Current Settings With the Low Current Trip F610 parameter enabled this func tion sets the low current trip threshold The threshold val...

Page 198: ...on Over Torque Parameters This parameter Enables Disables the Over Torque Tripping func tion When enabled the ASD trips if an output torque value greater than the setting of F616 or F617 exists for a time longer than the setting of F618 When disabled the ASD does not trip due to over torque condi tions Note A discrete output terminal may be activated when an over torque alarm occurs if so configur...

Page 199: ...orque Parameters During a momentary over torque condition this parameter pro vides a torque threshold level to which the over torque condition must return within the time setting of F618 or an Over Torque Trip will be incurred Direct Access Number F619 Parameter Type Numerical Factory Default 10 00 Changeable During Run Yes Minimum 0 00 Maximum 100 00 Units Cooling Fan Control Program Protection S...

Page 200: ...3 Parameter Type Numerical Factory Default 0 00 Dis abled Changeable During Run Yes Minimum 0 00 Disabled Maximum ASD Dependent Units Hz Over Speed Detection Frequency Lower Band Program Protection Abnormal Speed Settings This parameter sets the lower level of the Base Frequency range that once the output speed falls below this setting will cause a Speed Drop Detected alert This parameter function...

Page 201: ...ing Run No Minimum 100 Maximum 150 Units Under Voltage Trip Program Protection Under Voltage Ridethrough This parameter Enables Disables the Under Voltage Trip function With this parameter Enabled the ASD will trip if the under volt age condition persists for a time greater than the F628 setting A user selected contact may be actuated if so configured If Disabled the ASD will stop and not trip the...

Page 202: ...SD Overload Program Protection Overload This parameter is used to protect the ASD from an over current condition The standard overload rating of the Q9 Plus ASD is 120 operation for 60 seconds This setting allows for the overload protection to be switched from the standard overload detection means Thermal Detection and Overload to thermal detection only Settings 0 Temperature Thermal Detection Ove...

Page 203: ...n an attempt to allow the DC bus voltage to reach the normal operating level before outputting a signal to the motor Direct Access Number F635 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 2 5 Units Seconds PTC 1 Thermal Selection Program Special Special Parameters This parameter Enables Disables the optional external thermal detection circuit of the Exp...

Page 204: ...hangeable During Run No Braking Resistance Overload Time not used Program Protection Dynamic Braking This parameter sets the time that the braking resistor is allowed to sustain an overload condition before a trip is incurred This feature is useful for applications that have a fluctuating load or for loads that require a long deceleration time Direct Access Number F639 Parameter Type Numerical Fac...

Page 205: ...to use the preset speed selection Settings 0 Trip 1 Preset Speed 14 2 Direct Mode Setpoint Direct Access Number F644 Parameter Type Selection List Factory Default Trip Changeable During Run No PTC Thermal Mode Program Special Special Parameters This parameter sets the ASD disposition in the event that the PTC resistance exceeds the setting of parameter F646 The RR input terminal becomes the PTC Th...

Page 206: ...function Settings 0 Disabled 1 Enabled Direct Access Number F650 Parameter Type Selection List Factory Default Enabled Changeable During Run Yes Under Torque Detection Program Protection Under Torque Detection This parameter sets the ASD operating mode and disposition in the event that an Under Torque condition were to occur For an Under Torque event to occur the minimum criteria of parameters F65...

Page 207: ...hangeable During Run Yes Minimum 0 00 Maximum 250 00 Units Under Torque Detection Time Program Protection Under Torque Detection This parameter sets the time that the low torque condition must exist to activate the Under Torque disposition of the parameter F651 setting Direct Access Number F654 Parameter Type Numerical Factory Default 0 50 Changeable During Run Yes Minimum 0 00 Maximum 10 00 Units...

Page 208: ... BCD Option Direct Access Number F660 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Multiplying Input Selection Program Feedback Override Control This parameter Enables Disables the feature that allows for the external adjustment of the commanded frequency Selecting either of the input methods listed enables this feature The selected input is used as a multiplier...

Page 209: ...1 Program Terminal Analog Output Terminals This parameter is used to select the output of the OUT1 termi nals Note This parameter is not used with the Q9 Plus ASD Settings 0 Logic Output 1 Pulse Train Output Direct Access Number F669 Parameter Type Selection List Factory Default Logic Output Changeable During Run No F669 F670 ...

Page 210: ...the monitored item has a positive and a negative component use the Expansion I O Card 2 P N ETB004Z See the Expansion IO Card Option 2 instruction manual P N 58686 for additional information on the functions of the option card See F678 for additional information on this parameter To read Voltage at this terminal configure the meter to read DC voltage and connect the leads of the meter to AM and CC...

Page 211: ...ble 10 on page 255 The MON1 analog output terminal produces an output voltage or current that is proportional to the magnitude of the function assigned to this terminal Note The Expansion IO Card Option 2 option board P N ETB004Z is required to use this terminal See the Expansion IO Card Option 2 instruction manual P N 58686 for additional information on the function of this terminal MON1 Terminal...

Page 212: ...Level Direct Access Number F674 Parameter Type Selection List Factory Default Output Fre quency Changeable During Run Yes MON2 Terminal Meter Adjustment Program Terminal Analog Output Terminals This parameter is used to set the gain of the MON2 output termi nal and is used in conjunction with the settings of parameter F674 See F674 for additional information on this parameter Direct Access Number ...

Page 213: ...nger average time results in a more stable output signal Factory Default 64 Changeable During Run Yes Minimum 4 Maximum 100 Units mS FM Voltage Current Output Switching Program Terminal Analog Output Terminals This parameter is used to select the type of output signal pro vided at the FM terminal i e voltage or current The output voltage and current range is 0 10 VDC and 0 20 mA respectively See F...

Page 214: ...is used to ensure that a zero level input signal produces a zero level output at the FM terminal Set the function of F005 to zero and then set this parameter to zero for proper operation See F005 for additional information on this parameter Direct Access Number F683 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 10 0 Maximum 100 0 Units F683 F684 ...

Page 215: ...arameter Type Selection List Factory Default No Filter Changeable During Run Yes AM Output Gradient Characteristic Program Terminal Analog Output Terminals This parameter sets the output response polarity of the AM out put terminal The AM output terminal response may be set to respond inversely or directly to the input signal See F670 for additional information on this parameter Settings 0 Minus N...

Page 216: ...ositive Gradient Direct Access Number F689 Parameter Type Selection List Factory Default Plus Changeable During Run Yes MON1 Bias Adjustment Program Terminal Analog Output Terminals This parameter setting is used to ensure that a zero level input signal produces a zero level output at the MON1 terminal Set the assigned function of parameter F672 to zero and then set this parameter to a zero output...

Page 217: ...n this parameter Direct Access Number F693 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 10 0 Maximum 100 0 Units Current Voltage Display Units Program Utilities Display Parameters This parameter sets the unit of measurement for current and volt age values displayed on the EOI Settings 0 1 A V Direct Access Number F701 Parameter Type Selection List Factory Default ...

Page 218: ...t displays an increased output speed as going more negative Selecting Positive Gradient displays an increased output speed as going more positive Settings 0 Minus Negative Gradient 1 Plus Positive Gradient Direct Access Number F705 Parameter Type Selection List Factory Default Plus Changeable During Run Yes Free Unit Display Bias Program Utilities Display Parameters In conjunction with the setting...

Page 219: ... read and stored as a function of a trip At Trip or it may be initiated by the activation of a discrete terminal acti vation At Trigger Set a discrete input terminal to Trace Back Trigger Signal and activate the terminal to initiate the At Trigger read store function Table 13 on page 259 lists the items that may be selected for the data read store function along with the associated communica tion ...

Page 220: ...er is used to select the Trace Data 2 item from Table 13 on page 259 to be read and stored in accordance with the setup of parameters F740 and F741 See F740 for additional information on this parameter Direct Access Number F743 Parameter Type Selection List Factory Default Freq Refer ence Changeable During Run Yes Trace Data 3 Program Utilities Trace This parameter is used to select the Trace Data...

Page 221: ...ties Display Parameters This parameter sets the unit of measure for the power time display Settings 0 1 1 kWh 1 1 10 kWh 2 1 100 kWh 3 1 1000 kWh 4 1 10000 kWh Direct Access Number F749 Parameter Type Selection List Factory Default ASD Dependent Changeable During Run Yes MAC Address 1 Program Communications Ethernet Settings This parameter is used to configure the MAC Address 1 section of the MAC ...

Page 222: ...ettings This parameter operates in conjunction with parameter F784 This parameter is used to configure the MAC Address 4 section of the MAC address of the device See F784 for additional information on this parameter Direct Access Number F787 Parameter Type Numerical Factory Default 00 Changeable During Run Yes Minimum 00 Maximum 255 MAC Address 5 Program Communications Ethernet Settings This param...

Page 223: ...le During Run Yes Minimum 0000 Maximum FFFF Device Name Data 3 Program Communications Ethernet Settings See F792 for information on this parameter Direct Access Number F794 Parameter Type Numerical Factory Default 0000 Changeable During Run Yes Minimum 0000 Maximum FFFF Device Name Data 4 Program Communications Ethernet Settings See F792 for information on this parameter Direct Access Number F795 ...

Page 224: ...ee F792 for information on this parameter Direct Access Number F799 Parameter Type Numerical Factory Default 0000 Changeable During Run Yes Minimum 0000 Maximum FFFF Baud Rate 2 Wire RS485 Program Communications Communication Settings This parameter plays a role in the setup of the communications network by establishing the Baud Rate of the communications link The communications network includes o...

Page 225: ...ications network The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s trans fers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled off then on for the changes to take effect Direct Access Number F802 Parameter Type Numerical Factory Default 0 Changeable During Ru...

Page 226: ...e to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 No Action No Action 1 Alarm No Action 2 Trip No Action 3 No Action Alarm 4 Alarm Alarm 5 Trip Alarm 6 No Action Trip 7 Alarm Trip 8 Trip Trip Direct Access Number F804 Parameter Type Selection List Factory Default Trip Trip Changeable During Run Yes Send Delay Time 2 Wire RS485 Program Commun...

Page 227: ...en on for the changes to take effect Settings 0 Follower Decel Stop If Error Detected 1 Follower Continues Operation If Error Detected 2 Follower Emergency Off If Error Detected 3 Master Frequency Command 4 Master Output Frequency 5 Master Torque Reference 6 Master Output Torque Direct Access Number F806 Parameter Type Selection List Factory Default Follower Decel Stop Changeable During Run Yes Co...

Page 228: ...11 F814 for additional information on this parameter Note Scaling the communications signal is not required for all applications Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 Disabled 1 2 Wire RS485 EOI 2 4 Wire RS485 Terminal Board 3 Communication Option Board Direct Access Number F810 Parameter Type Selection List Factory De...

Page 229: ...nput signal value that represents Communications Reference Speed Setpoint 1 frequency F811 Communications Reference Speed Setpoint 2 frequency F814 and the communications input signal value that represents Communications Reference Speed Setpoint 2 frequency F813 Once set as the input signal value changes the output fre quency of the ASD will vary in accordance with the above set tings This paramet...

Page 230: ...erence Speed Setpoint 2 frequency This value is entered as 0 to 100 of the Communi cations Reference input value range Changes made to this parameter require that the power be cycled off then on for the changes to take effect Direct Access Number F813 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units Point 2 Frequency Program Communications Communic...

Page 231: ...f Monitors Modbus Program Communications Modbus Settings This parameter is used to assign monitors Direct Access Number F818 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 8 Command Station Modbus Program Communications Modbus Settings This parameter is used to assign the command station Direct Access Number F819 Parameter Type Numerical Factory Default 0 Ch...

Page 232: ...ernet Program Communications Ethernet Settings This parameter sets the Ethernet baud rate Settings 0 Automatic Detection 1 10 Mbps Full 2 10 Mbps Half 3 100 Mbps Full 4 100 Mbps Half Direct Access Number F821 Parameter Type Selection List Factory Default Automatic Detection Changeable During Run Yes F821 F822 ...

Page 233: ...m Communications Ethernet Settings This parameter establishes the baud rate detection setting of the left port Settings 0 Automatic Detection 1 10 Mbps Full 2 10 Mbps Half 3 100 Mbps Full 4 100 Mbps Half Direct Access Number F823 Parameter Type Selection List Factory Default Automatic Detection Changeable During Run Yes RS485 Send Delay Time 4 Wire RS485 Program Communications Communication Settin...

Page 234: ...e Follower ASDs and is set here If operating as a Fol lower ASD the ASD response if an error is incurred is set here Note Select a Follower function here if F806 is configured as a Master Output controller for any other ASD in the system Otherwise an EOI failure will result Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 Followe...

Page 235: ...mmunications Protocol 4 Wire RS485 Program Communications Communication Settings This parameter sets the communications protocol for ASD to ASD communications Settings 0 Toshiba 1 Modbus 2 BACnet Direct Access Number F829 Parameter Type Selection List Factory Default Toshiba Changeable During Run Yes Communication Option DeviceNet Profibus Setting 1 Program Communications Communication Options Whi...

Page 236: ...ection List Factory Default 0000h Changeable During Run Yes Communication Option DeviceNet Profibus Setting 5 Program Communications Communication Options See F831 for information on this parameter Direct Access Number F834 Parameter Type Selection List Factory Default 0000h Changeable During Run Yes Communication Option DeviceNet Profibus Setting 6 Program Communications Communication Options See...

Page 237: ...election List Factory Default 0000h Changeable During Run Yes Communication Option DeviceNet Profibus Setting 13 Program Communications Communication Options See F841 for information on this parameter Direct Access Number F844 Parameter Type Selection List Factory Default 0000h Changeable During Run Yes Communication Option DeviceNet Profibus Setting 14 Program Communications Communication Options...

Page 238: ...50 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units Seconds ASD Operation at Disconnect Program Communications Communication Options This parameter is used to set the Q9 Plus ASD action to be car ried out in the event of the loss of communications Settings 0 Stop and Terminate Communication 1 Do Nothing Continue Programmed Operation 2 Decelerat...

Page 239: ...ing of the Devicenet card SW300 sets the baud rate and the MAC address of the option card that is connected to a node of the communications system See the DeviceNet Option Instruction Manual P N 58683 for additional information on this parameter or see the instruction manual for the option being used with the Q9 Plus ASD Direct Access Number F854 Parameter Type Hardware Selectable Factory Default ...

Page 240: ...tion requirements are described in an example at F977 Direct Access Number F901 Parameter Type Selection List Factory Default 0 NOP Input Function Target 2 Program My Function My Function Unit 1 This parameter plays a role in the setup of the My Function fea ture by selecting the functionality of the programmable Input Function Target 2 terminal This setting assigns the function of the programmabl...

Page 241: ... the My Function Instruction Manual P N E6581335 and F977 for additional information on this parameter Direct Access Number F905 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run No Input Function Target 1 Program My Function My Function Unit 2 This parameter plays a role in the setup of the My Function fea ture by selecting the functionality of the programmable Input ...

Page 242: ...Parameter Type Selection List Factory Default 0 NOP Changeable During Run No Input Function Target 3 Program My Function My Function Unit 2 This parameter plays a role in the setup of the My Function fea ture by selecting the functionality of the programmable Input Function Target 3 terminal This setting assigns the function of the programmable Input Function Target 3 terminal to any one of the us...

Page 243: ...ents are described in an example at F977 Direct Access Number F913 Parameter Type Selection List Factory Default 0 NOP Changeable During Run No Input Function Target 2 Program My Function My Function Unit 3 This parameter plays a role in the setup of the My Function fea ture by selecting the functionality of the programmable Input Function Target 2 terminal This setting assigns the function of the...

Page 244: ...s 0 3099 See the My Function Instruction Manual P N E6581335 and F977 for additional information on this parameter Direct Access Number F917 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run No My Function Percent Data 1 Program My Function My Function Data This parameter is used to set the trigger threshold level of the analog signal of the My Function Percent Data 1 ...

Page 245: ...parameter is used to set the trigger threshold level of the analog signal of the My Function Percent Data 5 The analog signal is selected using the Input Setting number from Table 12 on page 257 Direct Access Number F922 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 200 00 Units My Function Frequency Data 1 Program My Function My Function Data This pa...

Page 246: ...ry Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Maximum Freq F011 Units My Function Frequency Data 5 Program My Function My Function Data This parameter is used to set the trigger threshold level of the analog signal of the My Function Frequency Data 5 The analog signal is selected using the Input Setting number from Table 12 on page 257 Direct Access Number F927 Parameter Type Nume...

Page 247: ...red Direct Access Number F930 Parameter Type Numerical Factory Default 0 01 Changeable During Run Yes Minimum 0 01 Maximum 600 00 Units Seconds My Function Time Data 4 Program My Function My Function Data This parameter is used to set the response delay of the My Func tion Time Data 4 terminal The applied discrete input signal must be present at the input ter minal of the Q9 Plus ASD for the time ...

Page 248: ...lses Input Function Target 1 Program My Function My Function Unit 4 This parameter plays a role in the setup of the My Function fea ture by selecting the functionality of the programmable Input Function Target 1 terminal This setting assigns the function of the programmable Input Function Target 1 terminal to any one of the user selectable func tions listed in Table 11 on pg 256 Table 12 on pg 257...

Page 249: ...arameter Type Selection List Factory Default 0 NOP Changeable During Run Yes Input Function Target 3 Program My Function My Function Unit 4 This parameter plays a role in the setup of the My Function fea ture by selecting the functionality of the programmable Input Function Target 3 terminal This setting assigns the function of the programmable Input Function Target 3 terminal to any one of the us...

Page 250: ...nts are described in an example at F977 Direct Access Number F942 Parameter Type Selection List Factory Default 0 NOP Changeable During Run Yes Input Function Target 2 Program My Function My Function Unit 5 This parameter plays a role in the setup of the My Function fea ture by selecting the functionality of the programmable Input Function Target 2 terminal This setting assigns the function of the...

Page 251: ...the My Function Instruction Manual P N E6581335 and F977 for additional information on this parameter Direct Access Number F946 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run Yes Input Function Target 1 Program My Function My Function Unit 6 This parameter plays a role in the setup of the My Function fea ture by selecting the functionality of the programmable Input ...

Page 252: ...arameter Type Selection List Factory Default 0 NOP Changeable During Run Yes Input Function Target 3 Program My Function My Function Unit 6 This parameter plays a role in the setup of the My Function fea ture by selecting the functionality of the programmable Input Function Target 3 terminal This setting assigns the function of the programmable Input Function Target 3 terminal to any one of the us...

Page 253: ...nts are described in an example at F977 Direct Access Number F954 Parameter Type Selection List Factory Default 0 NOP Changeable During Run Yes Input Function Target 2 Program My Function My Function Unit 7 This parameter plays a role in the setup of the My Function fea ture by selecting the functionality of the programmable Input Function Target 2 terminal This setting assigns the function of the...

Page 254: ...e by selecting the functionality of the Output Function Assigned terminal This setting assigns the function of the programmable Output Function Assigned data location to one of the functions listed in the Input Setting field of Table 12 on pg 257 Settings 0 3099 See the My Function Instruction Manual P N E6581335 and F977 for additional information on this parameter Direct Access Number F958 Param...

Page 255: ...y Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Analog Function Assigned Object parameter Direct Access Number F961 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run No Analog Input Function Target 21 Program My Function My Function Analog This parameter plays a role in the setup of the ...

Page 256: ...ts and operational information of the Analog Function Assigned Object parameter Direct Access Number F964 Parameter Type Selection List Factory Default 0 Disabled Changeable During Run No Monitor Output Function 11 Program My Function My Function Monitor This parameter plays a role in the setup of the My Function fea ture by establishing the function that is to be recorded and out put as the Peak ...

Page 257: ...imum or Average value as selected at parameter F968 Select the Monitor Display Input Setting number from Table 14 on page 260 to output the corresponding function Use the Communication Number if operating using communica tions See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Monitor Output Function parameter...

Page 258: ...r to select the Peak Minimum or Normal Avg value of the parameter F969 selection to be recorded and output as a monitored function See the My Function Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the Monitor Output Function parameter Settings 0 Normal 1 Maximum 2 Minimum Direct Access Number F970 Parameter Type Selection List F...

Page 259: ...o assign a function to this terminal that the user desires to be maintained regardless of external conditions or operations This parameter sets the programmable Virtual Input Terminal 1 terminal to one of the functions that are listed in Table 9 on page 252 In addition the input terminal must be specified as Normally Open or Normally Closed Direct Access Number F973 Parameter Type Selection List F...

Page 260: ...as Normally Open or Normally Closed Direct Access Number F975 Parameter Type Selection List Factory Default Unassigned Changeable During Run No Virtual Input Terminal Selection 4 Program Terminal Input Terminals This parameter is used to set the functionality of the Virtual Input Terminal 4 As a virtual terminal it exists only in memory and is considered always to be in its True connected to CC st...

Page 261: ...iscrete output terminal assignments listed in Table 12 on pg 257 may be combined in this manner Setup Example 1 Disable the My Function parameter at F977 to prevent the system from starting upon completion of the setup 2 Assign the ST function to the S1 terminal F115 3 Assign the F function to Virtual Input Terminal 1 F973 4 Set Input Function Target 1 to 5 F900 This setting assigns S1 as the cont...

Page 262: ...ection terminal assignment will be combined as one terminal output to illustrate this feature However any two of the discrete output terminal assignments listed in Table 12 on pg 257 may be combined in this manner Setup example 1 Disable the My Function parameter at F977 to prevent the system from starting upon completion of the setup 2 From Program Direct Access Unknown Numbers select Enabled 3 S...

Page 263: ...ion Instruction Manual P N E6581335 for a complete description of the setup requirements and operational information of the My Function parameter Direct Access Number F977 Parameter Type Selection List Factory Default None Dis abled Changeable During Run No This parameter must always be set to None at the start of the My Function setup and remain set to None until all of the My Function parameter ...

Page 264: ...s terminal activates a Jog for the duration of the activation The Jog settings may be configured at F260 F262 20 21 Emergency Off Terminates the output signal from the ASD and may apply a brake if so configured The braking method may be selected at F603 22 23 DC Braking The ASD outputs a DC current that is injected into the windings of the motor to quickly brake the motor 24 25 ACC DEC Switching A...

Page 265: ... for additional information on this feature 80 81 Damper Feedback Activation of this terminal indicates an open damper and enables the system for normal operation This terminal connects to a damper mounted Damper Open Damper Closed switch 86 87 Binary Data Write Writes the status of the discrete input terminals to the control board during binary input speed control 88 89 UP DOWN Frequency up Incre...

Page 266: ...if running in the event of the loss of feed water or a closed output valve at the pump output 140 141 Sealing Water Once an adequate water supply is detected at the pump seal via a reed switch activation enables the ASD for normal operations 142 143 Virtual Linear Pump Enable Disable Switch Activation enables the Virtual Linear Pump function for normal operation The Virtual Linear Pump function is...

Page 267: ...r 3 With Sign 9 Torque Command 49 My Function Monitor 4 With Sign 11 Torque Current 50 Signed Output Frequency 12 Excitation Current 51 Signed Frequency Command pre PI 13 PID Feedback Value 52 Signed Compensated Frequency 14 Motor Overload Ratio 53 Signed Speed Feedback Real Time 15 ASD Overload Ratio 54 Signed Speed Feedback 1 Sec Filter 16 DBR Overload Ratio not used 55 Signed Torque 17 DBR Load...

Page 268: ...nt 0 Unassigned 17 B12 1 Forward 18 B13 2 Reverse 19 B14 3 Standby 20 B15 4 Reset 21 Virtual Input Terminal 1 5 S1 22 Virtual Input Terminal 2 6 S2 23 Virtual Input Terminal 3 7 S3 24 Virtual Input Terminal 4 8 S4 25 Internal Terminal 1 9 LI1 26 Internal Terminal 2 10 LI2 27 Internal Terminal 3 11 LI3 28 Internal Terminal 4 12 LI4 29 Internal Terminal 5 13 LI5 30 Internal Terminal 6 14 LI6 31 Inte...

Page 269: ...2 122 Power Failure Synchronized Operation 1026 26 Low Current Alarm 1124 124 Traverse in Progress 1028 28 Over Torque Alarm 1126 126 Traverse Deceleration Active 1030 30 DBR Overload Alarm not used 1128 128 Part Replacement Alarm 1032 32 Emergency Off Active 1130 130 Over Torque Alarm 1034 34 Retry Active 1132 132 Frequency Command Selection 1038 38 PID Deviation Limit 1134 134 Failure FL Except ...

Page 270: ...rror Code Output 5 1226 226 My Function Output 3 1090 90 Error Code Output 6 1228 228 My Function Output 4 1092 92 Specified Data Output 1 1230 230 My Function Output 5 1094 94 Specified Data Output 2 1232 232 My Function Output 6 1234 234 My Function Output 7 1246 246 My Function Output 13 1236 236 My Function Output 8 1248 248 My Function Output 14 1238 238 My Function Output 9 1250 250 My Funct...

Page 271: ... Hz 14 FD23 Motor Overload Ratio 0 01 15 FD24 ASD Overload Ratio 0 01 16 FD25 DBR Overload Ratio not used 1 17 FD28 DBR Load Ratio not used 1 18 FD29 Input Power 0 01 kW 19 FD30 Output Power 0 01 kW 23 FE39 V I Option AI2 1 24 FE35 RR Input 0 01 25 FE36 V I Input 0 01 26 FE37 RX Input 0 01 27 FE38 RX2 AI1 Option Input 1 28 FE40 FM Output 0 01 29 FE41 AM Output 0 01 30 FE51 Signed 100 Meter Adjust ...

Page 272: ...0 Torque Current see Note 2 0 01 2021 FD21 3021 FE21 Excitation Current 0 01 2022 FD22 3022 FE22 PID Feedback Value 0 01 Hz 2023 FD23 3023 FE23 Motor Overload Ratio 0 01 2024 FD24 3024 FE24 ASD Overload Ratio 0 01 2025 FD25 3025 FE25 DBR Overload Ratio not used 1 2028 FD28 3028 FE28 DBR Load Ratio not used 1 2029 FD29 3029 FE29 Input Power 0 01 kW 2030 FD30 3030 FE30 Output Power 0 01 kW 3031 FE31...

Page 273: ... FE63 My Function Monitor 4 Output of Signed Value 3066 FE66 Expansion I O Card 1 CPU Version 3067 FE67 Expansion I O Card 2 CPU Version 3076 FE76 Integral Input Power 0 01 kW 3077 FE77 Integral Output Power 0 01 kW 3084 FE84 16 Bit BIN BCD Input Value 1 Note 1 If no PG feedback is used an estimated speed value is displayed Note 2 My Function cannot process negative values A negative value is proc...

Page 274: ... data Outputs 1 if A B 0 if A B 10 GE Compares data Outputs 1 if A B 0 if A B 11 LT Compares data Outputs 1 if A B 0 if A B 12 LE Compares data Outputs 1 if A B 0 if A B 13 ASUB Outputs absolute difference between A and B A B 14 FB_ON_DELAY Timer Enables the On response time delay settings of My Function Time Data 1 5 F928 F932 for My Function Data 15 FB_OFF_DELAY Timer Enables the Off response ti...

Page 275: ...tor in the event that a subsystem of the ASD is malfunctioning or if one or more of the variables listed below exceeds its normal range in time and or magnitude Current Voltage Speed Temperature Torque or Load See Table 18 on pg 267 for a listing of the potential Faults Trips and the associated probable causes The operating conditions at the time of the trip may be used to help determine the cause...

Page 276: ... action In the event that multiple alarms are activated only the first to be detected will be displayed Alarm Table 17 Alarms LED Screen LCD Screen Alarm Description Possible Cause Reset ignored if active 4 20 mA 4 20 mA 4 20 Signal Loss Misconnection poor connection or broken wire Improper programming at F201 and associated parameters AbFL Low Suction No Flow Cut Off Running ASD producing no flow...

Page 277: ...after a momentary power loss Motor machine is jammed Mechanical brake engaged while the ASD is starting or while running Acceleration deceleration time is too short Voltage Boost setting is too high V f setting adjustment is required Load fluctuations ASD is operating at an elevated temperature ASD Motor is improperly matched ASD current exceeds 320 or 340 of the rated FLA on ASDs that are greater...

Page 278: ...power voltage level is above the specified range Deceleration time is too short Voltage spikes at the 3 phase input install inductive filter Over Voltage Stall feature is turned off System is regenerating Load fluctuations Normal when Automatic Accel Decel active OT Over Torque Torque requirement in excess of the setting of F616 or F617 for a time longer than the setting of F618 ASD is improperly ...

Page 279: ... F450 Loss of suction pressure or closed pump output valve Activated discrete input terminal set to Low Suction No Flow Protection Pump cavitation ASD Upper Limit Frequency run time is equal to F484 time setting E Emergency Off Emergency Off command received via keypad or remotely Output signal from the ASD is terminated Stop Reset was pressed twice at the EOI E Off command was received remotely S...

Page 280: ...mer Support Center ERR3 ASD ROM Fault ASD ROM fault Contact TIC Customer Support Center ERR4 ASD CPU Fault CPU fault CPU malfunction Control board malfunction Contact TIC Customer Support Center ERR6 Gate Array Fault Gate array fault Defective gate array or gate array malfunction Contact TIC Customer Support Center ERR7 Current Err Current detection hardware error Improper low current detection le...

Page 281: ...ation Board or Motor Control Board is defective OC1 OC1P Over Current Acc Over current during acceleration V f setting needs to be adjusted Restart from a momentary power outage The ASD is starting into a rotating motor ASD Motor is improperly matched to the application Phase to phase short U T1 V T2 or W T3 Acceleration time is too short Voltage Boost setting is too high Motor machine is jammed M...

Page 282: ... phase over current Low impedance at the U T1 phase IGBT failure OCA2 V Phase OC V phase over current Low impedance at the V T2 phase IGBT failure OCA3 W Phase OC W phase over current Low impedance at the W T3 phase IGBT failure OCL Output Short Output short circuit at U V W phases ASD is starting into a rotating motor ASD Motor is improperly matched to the application Phase to phase short U T1 V ...

Page 283: ...urrent is too high V f setting needs to be adjusted Motor is running during restart ASD motor is improperly matched to the application OP1 Over Voltage Acc Over voltage during acceleration Motor is running during restart OP2 Over Voltage Dec Over voltage during deceleration Deceleration time is too short Stall prevention is disabled 3 phase input voltage is out of specification Input reactance is ...

Page 284: ...a trip may also be cleared using one of the following methods Cycling power trip info may be saved via F602 if desired Pressing the Stop Reset key twice Remotely via the communications channel Momentarily connecting terminal RES to CC of the Terminal Board or Via Program Utilities Type Reset Clear Past Trip clears Monitor screen records only Table 19 Trip History Record Parameters At trip Recorded...

Page 285: ...ms are listed below Use the part numbering convention to identify the ASD typeform and for placing orders Note The Type 1 enclosed versions of these drives meet or exceed the specification UL 50 1995 the Standard for Heating and Cooling Equipment and complies with the applicable requirements for installation in a compartment handling conditioned air Note All Toshiba ASD enclosures carry an IP20 ra...

Page 286: ...4 7 5 2080 6 9 175 12 6 320 11 1 283 6 2 158 0 236 6 0 5A 10 2110 8 3 210 7 6 194 7 5 190 0 118 3 0 0 276 7 0 5B 15 2160 9 1 230 16 7 425 7 5 191 15 2 386 8 3 210 20 2220 6 25 2270 Figure 40 9 4 240 16 5 420 8 3 212 15 9 403 8 1 206 0 295 7 5 30 2330 7B 40 2400 12 6 320 21 7 550 9 5 242 20 7 525 11 0 280 0 177 4 5 0 394 10 50 2500 60 2600 9 75 2750 Figure 42 12 2 310 26 7 680 14 6 370 25 6 650 9 8...

Page 287: ...8 3 210 30 4330 6 40 4400 9 4 240 16 5 420 8 3 212 15 9 403 8 1 206 0 295 7 5 7A 50 4500 Figure 41 21 7 550 9 5 242 20 8 529 60 4600 8 75 4750 12 6 320 24 8 630 11 4 290 23 8 605 11 0 280 0 177 4 5 0 394 10 100 410K 125 412K 9 150 415K Figure 42 12 2 310 26 8 680 14 6 370 25 6 650 9 8 250 0 224 5 7 0 472 12 10 200 420K 13 0 350 30 8 782 29 8 758 11 7 298 11 250 425K 13 8 334 37 4 950 36 2 920 11 2...

Page 288: ...Enclosure Dimensions Q9 Plus ASD Install Op Manual 276 https www toshiba com tic Figure 39 See Table 20 and 21 for Actual Dimensions ...

Page 289: ...Enclosure Dimensions Q9 Plus ASD Install Op Manual https www toshiba com tic 277 Figure 40 See Table 20 and 21 for Actual Dimensions ...

Page 290: ...Enclosure Dimensions Q9 Plus ASD Install Op Manual 278 https www toshiba com tic Figure 41 See Table 20 and 21 for Actual Dimensions ...

Page 291: ...Enclosure Dimensions Q9 Plus ASD Install Op Manual https www toshiba com tic 279 Figure 42 See Table 20 and 21 for Actual Dimensions ...

Page 292: ...put Voltage 3 Ph Variable Frequency Typical Motor HP 2015 4 8 A 5 3 A 200 240VAC 10 Input Voltage Level Max 1 0 2025 7 8 A 8 6 A 2 0 2035 11 0 A 12 1 A 3 0 2055 17 5A 19 3 A 5 0 2080 25 3 A 27 8 A 7 5 2110 32 2 A 35 4 A 10 2160 48 3 A 53 1 A 15 2220 62 1 A 68 3 A 20 2270 78 2 A 86 0 A 25 2330 92 0 A 101 A 30 2400 120 A 132 A 40 2500 150 A 165 A 2600 177 A 194 7 A 2750 221 A 243 1 A 210K 285 A 313 ...

Page 293: ... Motor HP 4015 2 1 A 2 3 A 380 480 VAC 10 Input Voltage Level Max 1 0 4025 3 4 A 3 7 A 2 0 4035 4 8 A 5 3 A 3 0 4055 7 6 A 8 4 A 5 0 4080 11 0 A 12 1 A 7 5 4110 14 0 A 15 4 A 10 4160 21 0 A 23 1 A 15 4220 27 0 A 29 7 A 20 4270 34 0 A 37 4 A 25 4330 40 0 A 44 0 A 30 4400 52 0 A 57 2 A 40 4500 65 0 A 71 5 A 50 4600 77 0 A 84 7 A 60 4750 96 0 A 106 A 75 410K 124 A 136 A 100 412K 156 A 172 A 125 415K ...

Page 294: ...he rated current of the Q9 Plus ASD and Do Not include the 10 Service Factor Note Use only 75 C copper wire cable for motor and power connections Table 24 230 Volt Q9 Plus ASD Cable Terminal Torque Specifications Model Number VT130Q9 Wire Cable Size Lug Size Range Terminal Board Wire Size Torque AWG or kcmil Input Output Power Wire Size Lug Capacity for Input Output Power In Lbs N m Recommended Ma...

Page 295: ...Board Wire Size Torque AWG or kcmil Input Output Power Wire Size Lug Capacity for Input Output Power In Lbs N m Recommended Maximum 3Ø Input 3Ø Output TB1 4 Terminals 3Ø Input 3Ø Output 4015 14 10 14 to 10 20 3 core shield Torque to 5 3 0 6 12 4 1 4 4025 14 10 4035 14 10 4055 14 10 4080 14 10 4110 12 8 12 to 8 26 6 3 4160 8 4 10 to 4 4220 8 4 4270 6 3 8 to 2 47 8 5 4 4330 6 3 4400 6 2 4 to 1 0 212...

Page 296: ... 78 2 HLL36100 2330 30 92 0 HLL36100 2400 40 120 HLL36125 2500 50 150 Contact TIC Customer Support Center 2600 60 177 2750 75 221 210K 100 285 212K 125 359 2750RD 75 221 210KRD 100 285 212KRD 125 359 4015 1 0 2 1 Contact TIC Customer Support Center 4025 2 0 3 4 4035 3 0 4 8 4055 5 0 7 6 HLL36025 4080 7 5 11 HLL36040 4110 10 14 HLL36050 4160 15 21 HLL36070 4220 20 27 HLL36090 4270 25 34 HLL36100 43...

Page 297: ...108 Analog Input Function Target 11 242 Analog Input Function Target 21 243 Analog Output Terminals 43 Annual Average Ambient Temperature 191 ASD Characteristics 8 ASD Load 38 ASD Number 213 ASD OL Overload Real 38 ASD OL Overload Trip 38 ASD Operation at Disconnect 226 ASD Overload 190 ASD Side Switching Delay 145 ASD Motor Connection Diagram 11 ASD to ASD Communications 2 Wire 215 ASD to ASD Com...

Page 298: ... Time Alarm 187 Current Control Proportional Gain 164 Current Voltage Specifications 280 D DBR Load 38 DBR OL Overload Real 38 DBR OL Overload Trip 38 DC Bus Voltage 38 DC Injection Braking 49 DC Injection Braking Current 124 DC Injection Braking Start Frequency 124 DC Injection Braking Time 125 Deceleration Time 1 78 Deceleration Time 2 174 Default Setting Changes 29 Direct Access 45 Direction 39...

Page 299: ...d 1 228 229 231 236 238 239 241 Input Function Command 2 228 230 231 237 238 240 241 Input Function Target 1 228 229 231 236 238 239 241 Input Function Target 2 228 230 231 237 238 240 241 Input Function Target 3 229 230 232 237 239 240 242 Input Power 39 Input Special Functions 44 Input Terminal 1 F Function 87 Input Terminal 1 F Response Time 96 Input Terminal 10 LI2 Function 90 Input Terminal 1...

Page 300: ... Monitor Output Function 31 246 Monitor Output Function 41 246 Monitor Output Function Command 11 245 Monitor Output Function Command 21 245 Monitor Output Function Command 31 246 Monitor Output Function Command 41 247 Motor Braking 8 Motor Capacity 31 Motor Characteristics 7 Motor Connection Diagram 11 Motor Constant 1 Torque Boost 159 Motor Constant 2 No Load Current 159 Motor Constant 3 Leak In...

Page 301: ...ve Braking 187 Over Torque Detection Time 187 Over Torque Parameters 49 Over Torque Trip 186 Over Voltage Limit Operation 139 Over Voltage Limit Operation Level 189 P P24 15 16 P24 Output 18 PA 10 Parity 2 Wire RS485 213 Password and Lockouts 62 Past Trip 1 39 Past Trip 2 39 Past Trip 3 39 Past Trip 4 39 Pattern Cycle 39 Pattern Group 39 Pattern Preset 39 Pattern Time 39 Permanent Magnet PM Motor ...

Page 302: ...0 Root Menu Items 36 Rotary Encoder 21 RR 14 16 RR Input 18 39 RR Input Bias 167 RR Input Gain 168 RR Input Point 1 Frequency 110 RR Input Point 1 Rate 111 RR Input Point 1 Setting 109 RR Input Point 2 Frequency 110 RR Input Point 2 Rate 112 RR Input Point 2 Setting 110 RS485 Send Delay 4 Wire RS485 221 Run Frequency 123 Run Frequency Hysteresis 123 Run Key 22 Run Time 38 Rush Relay Current Activa...

Page 303: ...on Direct Mode Response Time 162 Time Based Alternation Emergency Timer 158 Time Based Alternation Period 161 Time Based Alternation Process Hold Mode Response Time 162 Time Based Alternation Pump Number 162 Time Based Alternation Total Number of ASDs 162 Torque 38 Torque Control 55 Torque Current 38 Torque Limit Settings 55 Torque Reference 38 Torque Speed Limiting 55 Trace 48 Trace Cycle 208 Tra...

Page 304: ...lection 4 248 Virtual Linear Pump 40 Virtual Linear Pump Application Operating Mode 151 Virtual Linear Pump Application Type 154 Virtual Linear Pump Auto Start Stop Delay Timer 152 Virtual Linear Pump Auto Start Stop Mode 152 Virtual Linear Pump Command Source 155 Virtual Linear Pump Enable Disable 254 Virtual Linear Pump External Device Delay Timer 170 Virtual Linear Pump High Start Stop Point 15...

Page 305: ......

Page 306: ... International Corporation Motors Drives 13131 West Little York Road Houston Texas 77041 USA Tel 713 466 0277 US 1 800 231 1412 www toshiba com tic TOSHIBA MOTORS DRIVES Adjustable Speed Drives Motors Motor Controls ...

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