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4400 Series Installation and Operation Manual – 64527-008

FIGURE 9.5: ONE LINE DIAGRAMS OF POSSIBLE 4400 CONFIGURATIONS

(NOT INCLUDING MATCHING EXTERNAL BATTERY OR AUXILIARY CABINETS)

AC Output

3Φ/3W or 4W

AC Input

3Φ/4W

208/120V

Output

Xformer

(208V

Wye)

Converter / Inverter / Chopper

2. 4400 WITH OUTPUT TRANSFORMER (15-80KVA)

Converter / Inverter / Chopper

AC Output

208/120V

3Φ/4W

AC Input

208/120V

3Φ/4W

1. 4400 – NO BATTERIES, NO TRANSFORMERS (ALL)

AC/DC

Rectifier

DC/AC

Inverter

Bypass Thyristor

MCCB

Input

Contactor

Output

Contactor

DC/DC

Converter

Fuse

SYNC

EMI

Filter

EMI

Filter

AC/DC

Rectifier

DC/AC

Inverter

Bypass Thyristor

MCCB

Input

Contactor

Output

Contactor

DC/DC

Converter

Fuse

SYNC

EMI

Filter

EMI

Filter

Internal Battery String

Fuse

Converter / Inverter / Chopper

AC Output

3Φ/4W

208/120V

AC Input

3Φ/4W

208/120V

3. 4000 – WITH INTERNAL BATTERIES (15-50KVA)

Input

Xformer

(208V

Wye)

Converter / Inverter / Chopper

AC Output

3Φ/4W

208/120V

AC Input

3Φ/3W or 4W

4. 4400 WITH INPUT TRANSFORMER (15-80KVA)

AC/DC

Rectifier

DC/AC

Inverter

Bypass Thyristor

MCCB

Input

Contactor

Output

Contactor

DC/DC

Converter

Fuse

SYNC

EMI

Filter

EMI

Filter

AC/DC

Rectifier

DC/AC

Inverter

Bypass Thyristor

MCCB

Input

Contactor

Output

Contactor

DC/DC

Converter

Fuse

SYNC

EMI

Filter

EMI

Filter

Output

Xformer

(208V

Wye)

Input

Xformer

(208V

Wye)

Converter / Inverter / Chopper

AC Output

3Φ/3W or 4W

AC Input

3Φ/3W or 4W

5. 4400 WITH INPUT AND OUTPUT TRANSFORMERS (15-50KVA)

AC/DC

Rectifier

DC/AC

Inverter

Bypass Thyristor

MCCB

Input

Contactor

Output

Contactor

DC/DC

Converter

Fuse

SYNC

EMI

Filter

EMI

Filter

Secondary

AC Input

3Φ/3W or 3Φ/4W

Converter / Inverter / Chopper

AC Output

3Φ/4W

208/120V

Primary

AC Input

3Φ/3W or 4W

Input

Xformer

(208V

Wye)

Input

Xformer

(208V

Wye)

6. 4400 WITH DUAL INPUT TRANSFORMERS (15-50KVA)

AC/DC

Rectifier

DC/AC

Inverter

Bypass Thyristor

MCCB

Input

Contactor

Output

Contactor

DC/DC

Converter

Fuse

SYNC

EMI

Filter

EMI

Filter

Summary of Contents for 4400 Series

Page 1: ...art 64527 008 October 2019 Manufactured in the USA Copyright 2019 TOSHIBA International Corporation All rights reserved 4400 SERIES INSTALLATION AND OPERATION MANUAL THREE PHASE 15 20 25 30 50 80 100 KVA ...

Page 2: ......

Page 3: ...ons in equipment or to provide for every possible contingency concerning installation operation or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office or call Toshiba Power Electronics Division at 855 803 7087 Nothing in this manual shall alter Toshiba International Corporation s standard terms and conditions ...

Page 4: ...peration Manual 64527 008 UNINTERRUPTIBLE POWER SYSTEM UPS Please complete the following information and retain for your records JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE STARTUP PERFORMED BY ...

Page 5: ...ered trademarks of their respective owners Toshiba International Corporation shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation Copyright 201...

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Page 7: ...nvironment 19 6 1 Storage Environment 19 6 2 Precautions 19 6 3 Maintenance Precautions 21 6 4 UPS Component Information 22 7 Installation Safety 23 8 Installation 26 8 1 Unpacking 26 8 2 UPS Clearance 26 8 3 UPS Anchorage 28 8 4 15 50kVA Anchorage Standard 29 8 5 80 100kVA Anchorage Standard 30 8 6 Power Cable Access 31 8 7 UPS Parts Identification 15 30kVA 33 8 8 UPS Parts Identification 50kVA 3...

Page 8: ...12 4 Touch Screen Display 76 12 5 Header Bar 77 12 6 Footer Bar 77 12 7 Touchscreen Data and Controls 78 12 8 Quick Access Toolbar 79 12 9 4400 Menu Tree 80 12 10 Toolbar Security 81 12 11 Toolbar Buzzer ON OFF 81 12 12 Toolbar Touch ON OFF 81 12 13 Toolbar QUICK VIEW ON OFF 82 12 14 Tab Main RUN STOP 83 12 15 Tab Monitor 85 12 16 Tab Setup 87 12 17 Setup Calibrating the Touchscreen 89 12 18 Tab R...

Page 9: ...ble Capacity and Torque Specifications 121 D 2 Input Cable Size for 3 Phase 4 Wire G 121 D 3 Output Bypass Cable Size for 3 Phase 4 Wire G 122 D 4 Cable Size for 3 Phase 3 Wire G 123 D 5 Cable Size for 3 Phase 3 Wire G 123 D 6 Battery Cabling 123 D 7 Input Transformer Current for Given Input Voltage 124 D 8 Output Transformer Current for Given Output Voltage 124 Appendix E Index 125 ...

Page 10: ...This page left intentionally blank ...

Page 11: ...e transporting installing and wiring the UPS In addition they have a thorough understanding of the information provided in the chapters titled General Safety Instructions Important Safety Instructions Safety Precautions Installation Precautions Read this 4400 Series Operation Manual for important instructions on operating the UPS This manual and the accompanying drawings should be considered a per...

Page 12: ... manual When symbols are used in this manual they will include important safety information that must be carefully followed Safety Alert Symbol indicates that a potential personal injury hazard exists Prohibited Symbol indicates DO NOT take action Mandatory Symbol indicates that the following instruction is required Ground Symbol indicates the location of the equipment grounding conductor Electric...

Page 13: ...ied Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment described herein and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirem...

Page 14: ...is NOT equipped with an over current protection device or an output disconnect at the AC output The user should provide circuit breakers between the UPS AC input or Bypass input and the power sources and between the UPS output and the critical load input The minimum device ratings are listed in 9 5 External Breakers on page 53 The maximum operating ambient temperature for the UPS is 104 F 40 C at ...

Page 15: ...ent Always consult highly trained and qualified technicians in these applications Improper use of the UPS in any of the above applications may result in serious personal injury or death 3 2 Disclaimer IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS EQUIPMENT ANY MODIFICATIONS WITHOUT AUTHORIZA...

Page 16: ...rea around the UPS clean Use a vacuum cleaner to clean dust and foreign material the UPS Keep the exterior clean Only factory authorized personnel should perform internal general maintenance on the UPS Contact the authorized Toshiba Customer Support Center or an authorized Toshiba representative for information on proper disposal of UPS components It is illegal to dispose of certain components wit...

Page 17: ... shock exceeding 0 5 g Failing to observe this precaution may cause damage to the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT install the UPS where water may fall on or enter it Water may cause electrical shock personal injury or UPS failure DO NOT push or pull on the sides of the packaging or the UPS...

Page 18: ...lation Do not remove the protective fan covers over the fans until UPS start up The fan covers should be removed by factory authorized personnel Packing materials should be disposed by the appropriate means Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative Retain the packing rails for offloading the UPS from the shipping pallet and for final UP...

Page 19: ...he unit and the shipping pallet 3 Place the rails on the front of the pallet 4 Attach the rails as shown to the front of the pallet 5 Use the four 1 2 x 3 bolts to secure the rails to the shipping pallet 6 Place the tie brackets in the slots at the upper and lower ends of the ramps 7 SLOWLY roll the unit down the ramp 8 Save the loading rails for anchoring of the UPS See Section 8 3 Figure 4 1 UNS...

Page 20: ...MPROPER LIFTING CAN RESULT IN INJURY OR DEATH Carefully inspect the UPS for shipping damage Units shipped within North America and NAFTA are shrink wrapped 1 Remove shrink wrap 2 Unbolt the Shipping rails on each side of the base of the UPS from both the unit and the shipping pallet 3 Place the two side A and one center B rails on the front of the pallet 4 Use the six 1 2 x 3 bolts to secure the r...

Page 21: ...D IN PLACE Lift and move carefully and only with adequate equipment and trained personnel IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH Carefully inspect the UPS for shipping damage Units shipped within North America and NAFTA are shrink wrapped 1 Remove shrink wrap 2 Unbolt the UPS base from the shipping pallet 3 Use a forklift to lift the UPS off the shipping pallet 4 Put down the UPS and remov...

Page 22: ...ons apply to installations that have already been through initial Start up with Toshiba Service For installations that have not been through initial startup arrange the power up with Toshiba Service Storage Preparation 1 If the UPS has a battery backup power up the UPS and allow it to operate with no load for 24 hours to fully charge the batteries 2 Stop the UPS 3 Place the UPS Main Circuit Breake...

Page 23: ... de cet appareil et pourraient causer des blessures graves ou des pertes de vie Les mesures de sécurité suivantes doivent être observées pour réduire le risque de blessure ou de mort TENSIONS DANGEREUSES Seulement des techniciens qualifiés et familiarisés avec ce matériel ainsi que la documentation fournie avec elle devraient être autorisés à installer et à utiliser cet équipement L installation d...

Page 24: ...près que le matériel a été éteint et mis hors linge Tout contact accidentel avec des composants sous tension peut causer des blessures et la mort Débrancher toutes les sources DC avant d effectuer des réparations ou des tests dans ce compartiment 90632 C1 90632 DANGER DC VOLTAGE DC Voltage supplied by batteries is still present after equipment has been turned off and taken off line Accidental cont...

Page 25: ...s de la batterie et la masse Tester le circuit avant de toucher Risque de choc électrique ATTENTION J1 90636 Contact may result in burn injury Allow equipment to cool before servicing CAUTION HOT SURFACE PN 46231 L 46231 Risque de se brûler au contact Laisser l équipement se refroidir avant l entretien ATTENTION SURFACE CHAUDE PN 90631 L1 90631 Heat sink not grounded Risk of electrical shock Disco...

Page 26: ...us pages are located on the front and interior of the UPS Their location in the 15 30kVA UPS cabinet is shown in for the 50kVA cabinet in and for the 80 100kVA cabinet in Figure 5 4 15 30KVA CABINET EXTER NAL WARNING LABEL LOCATIONS B A Figure 5 5 15 30KVA CABINET INTERNAL WARNING LABEL LOCATIONS B A C ...

Page 27: ...17 4400 Series Installation and Operation Manual 64527 008 Figure 5 6 50KVA CABINET EXTERNAL WARNING LABEL LOCATIONS Figure 5 7 50KVA CABINET INTERNAL WARNING LABEL LOCATIONS B A B A C ...

Page 28: ...18 4400 Series Installation and Operation Manual 64527 008 Figure 5 8 80 100KVA CABINET EXTERNAL WARNING LABEL LOCATIONS B A Figure 5 9 80 100KVA CABINET INTERNAL WARNING LABEL LOCATIONS B A ...

Page 29: ...lative humidity must be between 30 and 90 and without condensation due to temperature changes Altitude This equipment is rated for installations up to 3240 ft 1000 m above sea level Consult with the factory to determine the derating factor for installations above 3240 ft 1000 m Dust Dust must not exceed normal atmospheric levels and must not include conductive particles silicone or oils Flammable ...

Page 30: ...OT attempt to disassemble modify or repair the UPS Call your Toshiba sales representative for repair information 9 Turn the power on only after installing ALL of the covers 10 DO NOT remove any covers of the UPS when power is on 11 If the UPS should emit smoke or an unusual odor or sound turn the power off immediately 12 Warning signs should be placed on or near the load as a notification that the...

Page 31: ...sonnel have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel shall 1 Have read the entire operation manual 2 Be trained and authorized to safely energize de energize ground loc...

Page 32: ...UPS rated capacity Maximum Severity Operating Condition is defined as The UPS installed location where the annual average tempera ture is 104 F 40 C in an environment above ISO 6 with air changes less than 3 per hour without any contaminating gases The UPS load is at or above 100 of UPS rated capacity and may not be constant Notes Component life expectancy shown is based on the recommended prevent...

Page 33: ...hor bolts to secure the UPS to the installation floor The UPS may fall during an earthquake if the anchor bolts are not installed and secured DO NOT transport move store or place the UPS on its side Forces due to heavy components inside may damage the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT push o...

Page 34: ...NG Keep the SPECIFIED CLEARANCE around the UPS Inadequate space around the UPS makes it difficult to perform maintenance inspections will lead to insufficient ventilation and or cause malfunctions Install anchor bolts to secure the UPS to the installation floor The UPS may fall during an earthquake if the anchor bolts are not installed and secured Only factory authorized personnel should relocate ...

Page 35: ...ring of the correct voltage to the input terminals of the UPS NOTE Ensure the input phasing is connected in clockwise rotation CW UPS internal circuitry is designed to disable further UPS operation if the input phasing is installed in counter clockwise rotation CCW 4 Connect the output terminals of the UPS to the load refer to NEC Article 300 Wiring Methods and Article 310 Con ductors For General ...

Page 36: ...ers until UPS start up The fan covers should be removed by factory authorized personnel Packing materials should be disposed by the appropriate means Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative 8 2 UPS Clearance Maintain the indicated clearance during installation See Figure 8 1 Ensure that the front and top air vents are NOT blocked NOTE...

Page 37: ...400 Series Installation and Operation Manual 64527 008 Front 36 in 900 mm Top 16 in 406 mm Figure 8 2 CLEARANCE FOR SEISMIC INSTALLATIONS Side Clearance 15 80kVA 0 in 0 mm Back Clearance 15 80kVA 0 in 0 mm ...

Page 38: ... an optional Seismic Kit is available for each cabinet model P N 440300SEISMICKIT for the 15 30kVA P N 440500SEISMICKIT for the 50kVA P N 440800SEISMICKIT for the 80kVA This kit enables the UPS system to conform to the OSHPD seismic certification requirements See the 4400 Seismic Kit Installation Instructions P N 94016 for details Anchorage Bolts for 80 100kVA Cabinets Install the anchor bolts to ...

Page 39: ...threaded leveling feet until all weight has been removed from the casters and the UPS is level Figure 8 4 FOOTPRINT FOR 15 30 KVA USING LOAD LEVELING FEET 37 2 in 945 mm 20 12 in 511 mm Front Leveling Feet Leveling Feet 32 1 in 816 mm 37 1 in 943 mm Front Leveling Feet Figure 8 5 FOOTPRINT FOR 50 KVA USING LOAD LEVELING FEET DETAIL Load Leveling Foot ...

Page 40: ...hown in Figure 8 6 Secure the UPS Angle Bracket skids to the floor with the anchor bolts Back Front 4 x 0 703 in Dia 17 9 mm 27 74 in 704 5 mm 27 1 in 689 mm 80kVA ANCHORAGE SPACING Figure 8 6 ANCHORAGE HOLE LOCATIONS 80KVA UNITS STANDARD Angle Bracket Skids 80 kVA FOOTPRINT BOTTOM VIEW 2 0 in 51 mm 2 5 in 64 mm FRONT 27 74 in 704 mm 27 1 in 689 mm ...

Page 41: ...Control and Ethernet wiring conduit should be landed on the bottom left side conduit knockout and power cabling conduit should be landed on the bottom right side of the main conduit landing plate knockouts Access Port Dimensions See Appendix A for additional details Table 8 1 4400 ACCESS PORT DIMENSIONS Port Location Dimensions 15 30kVA Cabinet 50 100kVA Cabinet Top Left Conduit Landing Plate Cont...

Page 42: ...VA Cabinet Top Right Conduit Landing Plate Top Left Conduit Landing Plate Bottom Cable Access Conduit Landing Plate 50 100kVA Cabinet Top Right Conduit Landing Left and Right Side Cable Access Conduit Landing Plate Left and Right Side Cable Access Conduit Landing Plate NOTE See Appendix A Dimensional Drawings for Conduit Landing Plate dimensions Expansion Band Expansion Band ...

Page 43: ...gout Hasp 3 Upper Deadfront 4 Middle Deadfront 5 Lower Deadfront 6 MCCB1 Primary Input Circuit Breaker 7 MCCB2 Secondary Input Circuit Breaker on Dual Input 8 Optional Air filter 9 PCB 9 Display Control Board 10 RemotEye Control Board PCB 9B 11 RS 232C Plug 12 Dry Contact Plug 8 7 UPS Parts Identification 15 30kVA The following table identifies the major components of the UPS 1 2 8 10 9 12 11 7 4 ...

Page 44: ...s 21 DC Contactor 22 DC Power supply for PCB 9A Display Control Board 23 AC Input EMI Filter 24 This Number Not Used 25 AC Output EMI Filter 26 TB1 with from bottom to top Primary Input Output and Backup DC Supply Lugs 27 Optional TB4 with Secondary Input Power Lugs 28 TB3 Terminals for Battery Cabinet Breaker Shunt Trip and Aux 29 Ground Bus 30 Shunt Trip DC Power Supply 31 Bottom Cable Access Po...

Page 45: ...t Hasp 3 Upper Deadfront 4 Middle Deadfront 5 Lower Deadfront 6 MCCB1 Primary Input Circuit Breaker 7 MCCB2 Secondary Input Circuit Breaker Dual Input 8 Optional Air filter 9 PCB 9 Display Control Board 10 RemotEye Control Board PCB 9B 11 RS 232 Plug 12 Dry Contact Connector Plug 8 8 UPS Parts Identification 50kVA The following table identifies the major components of the UPS 1 2 8 10 9 11 12 7 4 ...

Page 46: ...sed 21 DC Capacitor Bank 22 DC Power supply for PCB 9A Display Control Board 23 Primary Input Contactor 24 AC Input EMI Filter 25 AC Output EMI Filter 26 TB1 with Primary Input Output and Backup DC Supply Box Lugs 27 Optional TB4 with Secondary Input Power Box Lugs 28 TB3 Terminals for Battery Cabinet Breaker Shunt Trip and Aux 29 Ground Bus 30 Shunt Trip DC Power Supply 31 Bottom Cable Access Por...

Page 47: ...a gout Hasp 3 Upper Deadfront 4 Middle Deadfront 5 Lower Deadfront 6 MCCB1 Primary Input Circuit Breaker 7 MCCB2 Secondary Input Circuit Breaker Dual Input 8 Optional Air filter 9 PCB 9 Display Control Board 10 RemotEye Control Board PCB 9B 11 RS 232 Plug 12 Dry Contact Plug 8 9 UPS Parts Identification 80 100kVA The following table identifies the major components of the UPS 8 10 9 3 7 4 5 6 11 12...

Page 48: ...start Resistors 21 DC Bus Capacitor Bank 22 DC Power supply for PCB 9A Display Control Board 23 This Number Not Used 24 Input Contactor 25 Output Contactor 26 TB1 with Primary Input Output DC Supply and Backup Box Lugs 27 Optional TB4 with Secondary Input Power Box Lugs 28 TB3 Terminals for Battery Cabinet Breaker Shunt Trip and Aux 29 Ground Bus 30 Shunt Trip DC Power Supply 31 Bottom Cable Acces...

Page 49: ... wire may cause an electrical shock hazard Connecting to more than one ground may cause a ground loop See Chapter 9 UPS Wiring DO NOT force bend or pull wires DO NOT damage wire insulation DO NOT place heavy objects on top of UPS Observe the above precautions when making wire connections or handling the wires Failing to observe these precautions may damage the insulation of the wires or may cause ...

Page 50: ...internal maintenance bypass unit Figure 9 1 4400 SINGLE INPUT ONE LINE DIAGRAM AC DC Converter DC AC Inverter 4400 UPS Single Input Config Bypass Thyristor MCCB AC Input 3Φ 3W or 3Φ 4W AC Output 3Φ 3W or 3Φ 4W Input Contactor Output Contactor DC DC Converter Ground Wire Fuse Fuse SYNC EMI Filter EMI Filter Optional Xfmer Optional Xfmer Fuse DC DC Contactor AC DC Converter DC AC Inverter 4400 UPS D...

Page 51: ...Contactor Output Contactor Battery Breaker 1 DC DC Converter Ground Wire Optional External Batt Cabinet Fuse Fuse SYNC Output Trans former T2 208V Wye T1 Input Trans former 208V Wye Fuse Figure 9 3 ONE LINE DIAGRAM OF 4400 UPS WITH OPTIONAL MATCHING 4400 BATTERY CABINET EMI Filter EMI Filter Optional Internal Battery String Optional Secondary AC Input 3Φ 4W DC DC Contactor ...

Page 52: ... CB3 Kirk Key Interlock CB2 AC Input 3Φ 3W or 3Φ 4W Output 3Φ 3W or 3Φ 4W Input Contactor Output Contactor DC DC Converter Ground Wire Fuse Fuse SYNC Fuse Figure 9 4 ONE LINE DIAGRAM OF 4400 UPS WITH INTERNAL MBS BATTERY OPTIONS EMI Filter EMI Filter Optional Internal Battery String Optional Internal MBS DC DC Contactor ...

Page 53: ... Xformer 208V Wye Converter Inverter Chopper AC Output 3Φ 4W 208 120V AC Input 3Φ 3W or 4W 4 4400 WITH INPUT TRANSFORMER 15 80KVA AC DC Rectifier DC AC Inverter Bypass Thyristor MCCB Input Contactor Output Contactor DC DC Converter Fuse Fuse SYNC EMI Filter EMI Filter AC DC Rectifier DC AC Inverter Bypass Thyristor MCCB Input Contactor Output Contactor DC DC Converter Fuse Fuse SYNC EMI Filter EMI...

Page 54: ...n serious injury or death Open the Battery Cabinet circuit breaker before attempting to install cabling Figure 9 6 BREAKER BUS STUB 1 Switch the Battery Cabinet Circuit Breaker to OFF 2 Replace the terminal lugs with nut keeps a Locate the top and bottom output terminal lugs on the right side of the circuit breaker Leave the cable to the middle lug installed Figure 9 7 A b Use a flat blade screwdr...

Page 55: ...pem studs to the right of the breaker and tighten finger tight Fig ure 9 9 A b Thread the remaining standoff insulator on the remaining pem stud Figure 9 9 B c Insert a bus stub into the circuit breaker s upper nut keep Secure it with the x 20 cap screw Figure 9 10 d Secure the bus stub to the standoff insulator with a x20 in Sems bolt Figure 9 10 e Repeat Steps c d for the remaining bus stub ...

Page 56: ... g The cables from Battery Cabinet A to UPS require the lugs to be removed for the DC terminal block on the UPS h Once all cables are bolted to the circuit breaker bus stubs install the Plexiglas safety shield by screwing the long thin lip of the shield to the inside of the frame upright with two screws as shown in Figure 9 11 i Use the existing screws in the location shown in Figure 9 11 Remove t...

Page 57: ...47 4400 Series Installation and Operation Manual 64527 008 Figure 9 11 INSTALL SAFETY SHIELD Figure 9 12 CONNECTION SINGLE LINE DIAGRAM ...

Page 58: ...ut Neutral N 2 12 2 2 2 2 2 AC Output A B C 12 2 6 3 2 2 AC Output Neutral N 2 12 2 2 2 2 2 Secondary Input A B C 12 2 6 3 3 2 Secondary Neutral N 2 12 2 2 2 2 2 Battery Terminals 1 12 2 2 2 2 2 1 One battery string Consult factory if using more than one battery string 2 Size neutral cable appropriate to actual load type balanced unbalanced non linear 3 No more than 3 conductors per conduit for th...

Page 59: ...1 0 600 kcmil 2 x 2 0 AWG 1 x 400 kcmil 2 x 3 0 AWG 1 x 600 kcmil Secondary Input A B C 2 x 1 0 600 kcmil 2 x 2 0 AWG 1 x 400 kcmil 2 x 3 0 AWG 1 x 600 kcmil Secondary Neutral N 2 2 x 1 0 600 kcmil 2 x 300 kcmil 2 x 500 kcmil Battery Terminals 1 2 x 1 0 600 kcmil 2 x 250 kcmil 2 x 350 kcmil 1 One battery string Consult factory if using more than one battery string 2 Size neutral cable appropriate ...

Page 60: ...e 9 13 15 30KVA POWER CABLING LUGS TB 4 1 4 3 2 5 SECONDARY INPUT BYPASS A B C N GND TB 1 1 8 7 6 5 4 3 2 9 10 11 12 INPUT A B C N GND A B C N GND OUTPUT EARTH GROUND BUS G G A E C B E D C B D F F F GROUND LUG F F F TB 3 See Section 9 7 for Control Wiring Details A ...

Page 61: ...ion Manual 64527 008 Figure 9 14 50KVA POWER CABLING LUGS B D E F GROUND LUGS A G F G EARTH GROUND BUS C D A B C N A B C N INPUT OUTPUT TB 1 BATTERY C B TB 4 A B C N SECONDARY INPUT BYPASS E See Section 9 7 for Control Wiring Details TB 3 A ...

Page 62: ...527 008 Figure 9 15 80 100KVA POWER CABLING LUGS A B D E C F F TB 1 A B C N A B C N N A B C INPUT B BATTERY D SECONDARY INPUT BYPASS E OUTPUT C H1 H2 H3 L1 L2 L3 H1 H2 H3 N N N GROUND EARTH GROUND BUS F See Section 9 7 for Control Wiring Details TB 3 A ...

Page 63: ... worst case in the UPS System Primpary Input Breaker according to NEC 215 3 guidlines For more exact recommendations please refer to Appendix C Installation Planning Guide Table 9 5 DC BATTERY MINIMUM BREAKER RATINGS Voltage Capacity Min 15kVA 20kVA 25kVA 30kVA 50kVA 80kVA 100kVA 500VDC 100A 150A 175A 200A 350A 600A 700A For Battery Cabinet Systems not equipped with built in over current protectio...

Page 64: ...h 9 10 NO P24 A3 Remote Run Closing user supplied external switch will Transfer UPS from Bypass to Online 11 12 NO P24 A3 Remote Stop Closing user supplied external switch will transfer the UPS from Online to Bypass 13 14 NO P24 Charge Stop Closing user supplied external switch will stop the UPS Battery Charger circuit 15 16 Shunt Trip Places Battery Breaker shunt trip coil in parallel with UPS MC...

Page 65: ...ter 642 UPS Shutdown by LAN Signal Permitted Time Window Adjustable With the UPS Shutdown by LAN Signal function enabled when line power fails and the UPS goes to backup the LAN will shutdown even if the UPS returns to normal mode during the shutdown process LAN shutdown can take several minutes The UPS Shutdown by LAN Signal function has a companion UPS Shutdown by LAN Signal Permitted Time Windo...

Page 66: ...D Transmit data 4 Output DTR Data Terminal Ready 5 SG Signal ground 6 Input DSR Data Set Ready 7 Output RTS Request to Send 8 Input CTS Clear to Send 9 This pin is not used Figure 10 2 RS 232C INTERFACE 10 4 RemotEye Network Card The optional RemotEye network card for the Toshiba UPS permits network monitoring and control of the UPS This card is located on the back side of the UPS door next to DB9...

Page 67: ...Nominal A 42 A 56 A 70 A 84 A Current Max A 52 A 69 A 87 A 104 A Current Limit 125 of Rated Load Current Current THD 5 Frequency Hz 50 60 Hz 5 Hz Input Power Factor PF full load 0 98 Walk in Function sec 20 to 100 over 3 5 or 9 sec Selectable Cold Start 0 100 load sec 25 sec from cold start Bypass Voltage V 208 120 V 3P 4W GND Frequency Hz 50 60 Hz 5 Bypass Overload 125 Load 10 min 125 Load Bypass...

Page 68: ...splacement 100 Balanced Load deg 100 Unbalanced Load deg 2 for Balanced Load Inverter Overload Capacity for sec 125 for 90 sec 150 for 30 sec Efficiency AC DC AC 100 Full Load 91 Surge Protection Auto transfer to bypass retransfer to inverter Optional SPD Battery External If Applicable Type VRLA Batteries Voltage Nominal Vdc 288Vdc Voltage Minimum Vdc 230 4Vdc Voltage Float Vdc 324Vdc Max Recharge...

Page 69: ...1034 lb 469 kg 730 lb 331 kg 1020 lb 463 kg 815lb 370 kg 1105 lb 501 kg 750 lb 340 kg 1035 lb 469 kg 892 405 kg 1177 lb 534 kg 760 lb 345 kg 1045 lb 474 kg 965 lb 438 kg 1250 lb 567 kg Dimensions WxDxH in mm 20 12 in x 37 4 in x 65 06 in 511 mm x 950 mm x 1653 mm Shipping Weight 3 lb kg Without Internal MBS or Batteries With Internal Batteries With Internal MBS With Internal MBS and Batteries 875 ...

Page 70: ...NEC NFPS 70 CE IBC CBC ANSI C62 41 IEEE 587 NEMA PET 1993 OSHA ISO9000 ISO 14001 2004 1 Requires adjustment of factory service adjustable parameters 2 Minimum front clearance for unobstructed airflow is 20 inches However minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS or per NEC 110 34 A 36 in 900 mm and local requirements whichever...

Page 71: ...ent Full Load 1 10 20 30 40 50 60 70 80 90 100 15kVA 0 9 PF 60 60 43 28 22 18 14 12 9 8 20kVA 0 9 PF 60 49 31 20 15 11 9 7 6 5 25kVA 0 9 PF 60 39 22 15 10 8 6 4 3 3 30kVA 0 9 PF 60 30 17 11 8 6 4 3 2 1 1 Subject to change without notice 11 3 15 30kVA Specifications w External Battery Backup 4400 SPECIFICATIONS 15 30kVA w External Battery Backup Specification 15kVA 20kVA 25kVA 30kVA General Model N...

Page 72: ...ad 2 min 150 Load Bypass Overload 1000 Load 1 cycle 1000 Load Automatic Retransfer Max load for Retansfer Yes Output Voltage V Nominal Output Voltage 3P 4W GND or 3P 3W GND See Input Voltage Transformer Key Voltage Regulation 2 at 0 100 Balanced Load Voltage Total Harmonic Distortion Full Linear Load 3 Output Voltage Adjustment 5 via Touchscreen Voltage Transient Response 100 Step Load Change 3 10...

Page 73: ...ax Recharge Current Adc 6 Adc Default 20Adc Max Factory Adj Max Charge Current Input Current cannot exceed 125 of Rated Load Current Max Discharge Current Adc 64 Adc 85 Adc 107 Adc 128 Adc Battery Capacity Required at Full Load kWB 14 7 kWB 19 6 kWB 24 5 kWB 29 4 kWB Battery Test Interval per hr Yes Pre alarm Level Vdc 250 Vdc Battery Protection Internal Fuse Ext MCCB Overvoltage Protection Cutoff...

Page 74: ...Enclosure NEMA 1 Construction Welded Steel Chassis Color Powder Coat DuPont O Brien Black Emergency Power Off EPO Yes Control Panel Touchscreen and LED Monitoring Operator Interface Front Panel Touchscreen and LED Dry Contacts Included Yes RS 232 Inrterface Yes Optional Intelligent Monitoring Yes RemotEye 4 Optional Remote Status Alarm Panel RSAP Yes Additional Features Optional Matching Battery C...

Page 75: ...8 85 8 82 8 90 9 87 9 84 9 91 0 88 0 85 0 91 0 88 0 85 0 Subject to change without notice 11 5 15 30kVA Thermal Loss vs Load Typical THERMAL LOSS AT VARIOUS LOADS UPS BTU hr Loss at Percent Full Load 0 25 50 75 100 15kVA 15kVA 1 Xfmr 15kVA 2 Xfmr 1024 1365 1365 1457 1911 2397 2308 3173 4100 3417 4711 6097 4556 6281 8129 20kVA 20kVA 1 Xfmr 20kVA 2 Xfmr 1365 1706 1706 1942 2547 3196 3078 4231 5466 4...

Page 76: ...table Cold Start 0 100 load sec 25 sec from cold start BYPASS Voltage V 208 120 V 3P 4W GND Frequency Hz 50 60 Hz 5 Bypass Overload 125 Load 10 min 125 Load Bypass Overload 150 Load 2 min 150 Load Bypass Overload 1000 Load 1 cycle 1000 Load Automatic Retransfer Max load for Retansfer Yes OUTPUT Voltage V 208 120 V 3P 4W GND Voltage Regulation 2 at 0 100 Balanced Load Voltage Total Harmonic Distort...

Page 77: ... 452 cfm max Operating Temperature F C 32 F 104 F 0 C 40 C Storage Temperature F C 14 F 122 F 10 C 50 C Operating Humidity 5 95 RH Altitude ft m 3300 ft 1000 m w o derating Location Indoors in dust and moisture free environment Heat Rejection at 100 Full Load BTU Hour 15 034 Audible Noise dBA 63dB A Scale 1m MECHANICAL Weight 3 lb kg Without Internal Batteries With Internal Batteries 965 lbs 438 k...

Page 78: ... CBC ANSI C62 41 IEEE 587 Nema PET 1993 OSHA ISO9000 ISO 14001 2004 11 7 Estimated Runtime on Internal Batteries 50kVA Below are charts of the estimated runtime for the 4400 Series 50kVA on internal batteries at various loads at a 0 9 and 0 8 Power Factor The 80 100kVA UPS is not available with internal batteries An external battery cabinet or equivalent is required to provide backup power These r...

Page 79: ...139V Auto Xfmr F 208 120V No Xfmr S 480V Iso Xfmr G 220 127V Auto Xfmr T Undefined H 380 220V Auto Xfmr U 600 347V Auto Xfmr I 400 230V Auto Xfmr V 600V Iso Xfmr J 415 240V Auto Xfmr X Not Used K 480 277V Auto Xfmr Z 200 115V Auto Xfmr Current Nominal A 140 A 224 A 278 A Current Max A 173 A 278 A 347 A Current Limit 125 of Rated load Current THD 5 Frequency Hz and range 50 60 Hz 5 Hz Input Power F...

Page 80: ...e Converter Yes 50 or 60Hz Setup by Factory or Factory Technician Only Frequency Regulation Free Run ning Mode 0 1 Frequency Sync Range 5 Hz Frequency Slew Rate Range Hz s 0 5 Hz sec Output Power Factor PF 0 9 Loads Supported PF 0 4 Lagging to 0 4 Leading Phase Displacement 100 Balanced Load deg 100 Unbalanced Load deg 2 for Balanced Load 3 for Unbalanced Load Inverter Overload Capacity for sec 11...

Page 81: ...ble 11 10 30 372 Ref Table 11 10 Audible Noise dBA 63dB A Scale 1m 70 dB A Scale 1m MECHANICAL Weight 2 lb kg with No Transformer with 1 Transformer with 2 Transformers 965 lbs 438 kg 1370 lbs 612 kg 1695 lbs 612 kg 1550 lbs 612 kg 1735 lbs 612 kg N A 1650 lbs 748 kg N A N A Dimensions WxDxH in mm 32 1 in x 37 2 in x 73 8 in 816 mm x 944 mm x 1874 mm Shipping Weight 2 lb kg with No Transformer wit...

Page 82: ...ter 3 Approximate weights for dual input units Actual weights may vary depending on exact UPS configuration 4 No CE certification for 100kVA 11 9 50 100kVA Efficiency vs Load Typical No Transformer Table 11 1 EFFICIENCY AT VARIOUS LOADS UPS Percent Full Load 25 50 75 100 50kVA 88 8 90 9 91 0 91 0 50kVA 1 Xfmr 85 8 87 9 88 0 88 0 50kVA 2 Xfmr 82 8 84 9 85 0 85 0 80kVA 88 8 90 9 91 0 91 0 80kVA 1 Xf...

Page 83: ...buttons on the graphic display panel NOTICE Press the reset button for at least 2 seconds to reset the display The display may not respond if the button press is too short Figure 12 1 UPS DISPLAY PANEL Touch Screen Display and Control Panel Display Reset Button EPO Emergency Power Off Switch AC Input On Line Fault Indicators Touch Screen Display Warning ...

Page 84: ...Test mode Green OFF UPS in Bypass or Shutdown mode Red ON One or more faults occurred See Records Faults for details Red OFF No fault occurred Warning Amber ON Service Call needed Amber Flashing One or more Warnings occurred Amber OFF No Warning occurred A C Input Green ON Input or Bypass voltage is within specified range Green Flashing Input or Bypass voltage is over specified range Green OFF Inp...

Page 85: ...feature enables quick shutdown of the UPS AC output and battery circuits The EPO function is initiated by pressing the red EPO switch The effect of using the EPO switch is the same whether the UPS is in the AC Input Mode Battery Backup Mode or the Bypass Mode The following figure shows the UPS condition after application of the EPO switch See Section 13 4 Restore System Power after an EPO Shutdown...

Page 86: ...us See Section 12 5 2 Header Bar Displays system load status and time 3 Menu TABS Top level menu Touch a Tab to activate the display mode 3a Data display area 3b Update Displays current status and operation hints 4 Footer Bar Displays Faults Warnings and UPS Operating Mode 5 UPS Control Toggles between On Line RUN and bypass STOP modes See Sec tion 12 13 Press Run UPS switches to On Line mode labe...

Page 87: ...elayed by a few seconds 3 System Time Current time in AM PM format Figure 12 4 HEADER BAR DISPLAY COMPONENTS 12 6 Footer Bar The Footer Bar on the graphic display panel displays three system parameters 2 1 3 INVOL UPSOL BYPASS Footer Bar Components No Function 1 Fault Displays last fault sensed by UPS A Fault causes the UPS to switch to bypass and it will not automatically reset 2 Warning Displays...

Page 88: ...avigation Bar 3 Home 4 Go To First Page 5 Go To Previous Page 6 Go To Next Page 7 Go To Last Page 8 Parameter Type Input Output Communication DC and Pages of Data Quick Access Toolbar 9 Security Level USR ADM 10 Warning Buzzer Switch Status press for ON press again for OFF 11 Touchscreen Enable Disable 12 Quick View Selector press for Quick View press again for Normal View Figure 12 6 TOUCHSCREEN ...

Page 89: ...ess Level Access levels are USR ADM Warning Buzzer mute Press to silence buzzer Buzzer will sound again at next fault event To silence buzzer for all fault events set to Disable Touch Screen ON OFF button Press to toggle between ON and OFF ON enables all touchscreen active areas OFF disables all touchscreen areas except the TOUCH button Quick View On Off Selector Press to toggle between Normal vie...

Page 90: ...llow immediate control of important functions Menu Tabs allow access to varying degrees of detailed information concerning the UPS operation performance and parameters The degree of information available is determined by the Security mode which can be changed pressing the top Quick Access Toolbar button and entering the ap propriate password Figure 12 7 MENU TREE Tab Buttons MAIN MONITOR INPUT DC ...

Page 91: ...ed the display will show Successful Press QUIT to return to the Main display and the Security button will display the ADM security level If the password is not accepted the screen will return to the Main display and the Security button will display the USR level 4400F3F300FAB 30KVA 2014012345 Figure 12 8 HANGING SECURITY LEVEL 12 11 Toolbar Buzzer ON OFF The UPS Buzzer sounds when a fault occurs o...

Page 92: ...12 3 QUICK VIEW DISPLAY No Description 1 Displays Vin Vout and Vbyp for all three phases 2 Changes voltage display mode Press repeatedly to display sequentially the voltage as Line to Line LL Line to Neutral LN and Voltage as a of rated Voltage The highlighted icon indicates the voltage display mode 3 Displays output current for all three phases 4 Changes current display mode Press repeatedly to d...

Page 93: ...n Tab Components No Function 1 Serial Number UPS Serial Number 2 Typeform UPS typeform 3 UPS Control Toggles between On Line RUN and Bypass STOP modes Press Run UPS switches to On Line mode label changes to STOP Press STOP UPS switches to Bypass mode label changes to RUN 4 Information Bar Randomly displays status helpful hints acronym definitions every two seconds Figure 12 10 MAIN TAB COMPONENTS ...

Page 94: ...econds The control button is disabled while the hourglass is displayed The same delay occurs when switching from RUN to STOP 3 After the hourglass icon clears the STOP icon is dis played The UPS is in In Line mode 4 To put the UPS back into Bypass mode press the STOP button The hourglass will display as in step 2 then the button will display the RUN icon 4400F3F300FAB 30KVA 2013012345 4400F3F300FA...

Page 95: ...d 1 reserved for future use The middle of the display contains five buttons arranged in a diagram representing the functional model of the UPS The lines connecting the mimic buttons represent the power flow from input to output A thin line indicates no current flow and a thick or bold line indicates current flow See the Mimic Display current Flow Indicator illustration on the following page The fi...

Page 96: ...he mimic display indicates the power flow through or around the UPS There are four possible modes the UPS operates in Off Bypass On Line and Backup The figure below illustrates the display for each of these modes Figure 12 13 MIMIC DISPLAY CURRENT FLOW INDICATOR ...

Page 97: ...Param Prefix Parameter Category 0 UPS Identification Serial number Start up Date software version 1 Input line line and line neutral V I values V I percent of rated value and frequency 2 Output line line and line neutral V I values V I percent of rated value and frequency 3 Bypass line line and line neutral V I values V I percent of rated value and frequency 4 DC Bus Voltage DC Under Voltage Level...

Page 98: ...to save the selections or QUIT to leave the current value un changed Table 12 3 TOUCHSCREEN KEYPAD IDENTIFICATION Button Action Clear Delete all characters on input line Space Space bar Recall Restores previous entered value Move cursor one space left or right DEL Delete character to right of cursor BS Back Space Delete character to left of cur sor ABC Set Keypad to capital letters A B C abc Set K...

Page 99: ...Press the DISP EX 800 button 3 Press the entry Cali Parameter 8211 to begin the calibration routine 4 Follow the directions on the display to press the at each location it flashes on the display To exit the calibration routine press QUIT at any time See Fig 12 15 A B 5 After the touchscreen has been recalibrated the display will indicate that the calibration routine has passed Press Quit to return...

Page 100: ...ing mode is recorded by time date and mode 64 records before overwrite Fault Warn Every time a fault warning occurs the date time and fault warning is recorded 64 records before overwrite Auto Page in Record and Help Pressing will cause the records to auto page every 2 seconds The button will alternately blink in black on white white on black while in Auto Page mode Press the button again to stop ...

Page 101: ...yed on a single page The navigation bar has an additional button in Record and Help called Auto Page Pressing Auto Page will cause the records to auto page every 2 seconds The button will alternately blink in black on white white on black while in Auto Page mode Press the button again to exit Auto Page mode Figure 12 17 HELP CATEGORIES 12 20 4400 Parameter Definitions See Appendix B for the Comman...

Page 102: ...leared GVERR CONTROL POWER SUPPLY ABNORMAL Contact nearest Toshiba Authorized service representative INABNL INPUT CIRCUIT ABNORMAL Contact nearest Toshiba Authorized service representative INVABN INVERTER VOLTAGE ABNORMAL Voltage out of spec Contact nearest Toshiba Authorized service representative INVBYP UPS CONTROL CIRCUIT ERROR Inverter voltage Bypass Voltage is out of spec Contact nearest Tosh...

Page 103: ...zed service representative BTABNL BATTERY VOLTAGE ABNORMAL Contact nearest Toshiba Authorized service representative BTBKON BATTERY VOLTAGE ABNORMAL Battery Breaker On Battery voltage exceeded Contact nearest Toshiba Authorized service representative BTFAIL BATTERY ABNORMAL Battery Test Failed Contact nearest Toshiba Authorized service representative BYPPCB UPS CONTROL CIRCUIT ERROR Contact neares...

Page 104: ...age is generated when the UPS changes operating mode The following tables list the possible operat ing modes for the UPS Table 12 6 SYSTEM MODE MESSAGES Display Meaning Backup Backup No input power is being supplied by the battery BattTest Battery Test Battery test in progress Bypass Bypass UPS is offline power is being provided directly from UPS input On Line On Line Input converter and inverter ...

Page 105: ...has dropped low about 90 or less during operation Con tinued operation in this mode will deplete battery and cause output shut down This can be adjusted by the operator Immediately shut down the load equipment in an orderly fashion and then press the STOP key LCRUN Local run command issued No action needed MANUAL UPS is in Manual mode No action needed OUT50HZ UPS set for 50 Hz Output No action nee...

Page 106: ...rnal MBS Initial UPS Startup The first time the UPS is started after installation use the touchscreen to enter the current time and date 1 Start the UPS as described in 13 2 steps 1 5 2 Enter the System Date Press the Setup tab Press System Date in the Data Display Area Enter the date in the following format Www Mmm DD YYYY Www is the three character day of the week Mon Tue Wed Mmm is the three ch...

Page 107: ...UN button on the touchscreen to begin UPS operation 6 Press the Quick View button on the Quick Access Toolbar and verify the UPS has input output power If the UPS has backup batteries verify the batteries are being charged Stop Switch to Bypass the UPS To stop the UPS press and hold for 2 seconds the STOP button on the touchscreen display The On Line LED changes from green to off The UPS is now in...

Page 108: ...ut output cables are properly connected and installed 1 Energize Input Source 2 Close CB2 Maintenance Bypass Breaker Output to load is now being supplied by the internal MBS 3 Close CB1 UPS Input Breaker on the inside front of the UPS 4 Verify that the AC Input LED on the front panel lights green All LED s on the front panel may light for a moment when the input breaker is turned on This is normal...

Page 109: ...aker OFF then ON 4 Continue the startup procedure as given in Start the UPS with Internal MBS 13 3 Battery Backup Time and Discharge Process The optional battery cabinet provides some period of back up time depending on the UPS kVA rating and system load The exact length of these times will depend on the UPS model used condition of the batteries amount and type of load temperature and other variab...

Page 110: ...t maximum current limited by charger Vmin is minimum voltage at which the UPS will shut down power to the load Period 2 Charging rate drops as battery voltage increases Period 3 Battery cells are at maximum voltage UPS continues to provide a trickle charge to keep the batteries a maximum charge capacity BATTERY CHARGE VOLTAGE CURRENT VOLTAGE CHARGING CURRENT ICHARGE 11 5A VMAX 324 V VMIN 230 V DIS...

Page 111: ...L110 Overload Timer LB Low Battery Batt Voltage 90 Normal BLFN Battery Life Pre alarm Batt expires in 6 mo BLFE Battery Life End CHRGOV Charger Over Voltage BTSTFL Battery Test Fail BOH Battery Overheat AOH Ambient Overheat CLMT Current Limit DCER Display Disconnected BDEPL Battery Depletion 1 0 s 1 0 s Touching Effective Item on Touchscreen 0 1 s The buzzer can be silenced most easily by pressing...

Page 112: ...TU Transmission Control Protocol Remote Terminal Unit BACnet IP MSTP Internet Protocol Master Slate Token Passing 14 3 Remote System Monitoring Remote Radar A network of Toshiba UPS s equipped with the RemotEye network cards can be viewed and monitored using the optional RemotRadar application software on any MS Windows machine Real Time Monitoring Management of up to 5 000 RemotEye II III Remote ...

Page 113: ... KVA Left Right Side 6 in 152 mm x 9 in 229 mm Top 4 75 in 121 mm x 16 5 in 419 mm Bottom 4 75 in 121 mm x 16 5 in 419 mm Table 15 3 UNIT AND SHIPPING WEIGHTS Model Unit Weight 1 Shipping Weight 1 2 Pounds Kilograms Pounds Kilograms 15 kVA 720 327 875 397 15 kVA w Int Batt 1000 454 1155 525 15 kVA w 2 Xfmrs 20 kVA 720 327 875 397 20 kVA w Int Batt 1000 454 1155 525 20 kVA w 2 Xfmrs 25 kVA 720 327 ...

Page 114: ...104 4400 Series Installation and Operation Manual 64527 008 This Page Intentionally Left Blank ...

Page 115: ...105 4400 Series Installation and Operation Manual 64527 008 FIGURE A 1 4400 15 30 KVA PHYSICAL DIMENSIONS Appendix A Dimensional Drawings ...

Page 116: ...106 4400 Series Installation and Operation Manual 64527 008 FIGURE A 2 4400 15 30 KVA INTERNAL BATTERY MBS PHYSICAL DIMENSIONS ...

Page 117: ...107 4400 Series Installation and Operation Manual 64527 008 FIGURE A 3 4400 50 KVA PHYSICAL DIMENSIONS 1 2 ...

Page 118: ...108 4400 Series Installation and Operation Manual 64527 008 FIGURE A 4 4400 50 KVA PHYSICAL DIMENSIONS 2 2 ...

Page 119: ...109 4400 Series Installation and Operation Manual 64527 008 FIGURE A 5 4400 80 KVA PHYSICAL DIMENSIONS ...

Page 120: ...110 4400 Series Installation and Operation Manual 64527 008 FIGURE A 6 4400 100 KVA PHYSICAL DIMENSIONS ...

Page 121: ...YY is four digits year MM is two digits month NNNNN is five digit number 0 08 UPS System Name System Name R R W Such as Plant3 Upstair 0 09 UPS Attached Devices Attached Device R R W 0 10 UPS Installation Date Installed Date R R W YYYYMMDD 1 01 Input Line to Line Voltage AB Voltage AB V R R 1 02 Input Line to Line Voltage BC Voltage BC V R R 1 03 Input Line to Line Voltage CA Voltage CA V R R 1 04...

Page 122: ... 01 Output Line to Line Voltage AB Voltage AB V R R 2 02 Output Line to Line Voltage BC Voltage BC V R R 2 03 Output Line to Line Voltage CA Voltage CA V R R 2 04 Output Line to Neutral Voltage AN Voltage AN V R R 2 05 Output Line to Neutral Voltage BN Voltage BN V R R 2 06 Output Line to Neutral Voltage CN Voltage CN V R R 2 07 Output Phase Current A Current A A R R 2 08 Output Phase Current B Cu...

Page 123: ... Rated Frequency Hz R R 2 45 Rated Output Power W Rated Power W W R R 2 46 Rated Output Power VA Rated Power VA VA R R 2 47 VOUV Detection Level VOUV DeLevel R R 2 49 VOOV Detection Level VOOV DeLevel R R 2 60 Output Voltage Adjustment Customer Vout Adjustment V R R W 3 01 Bypass Line to Line Voltage AB Voltage AB V R R 3 02 Bypass Line to Line Voltage BC Voltage BC V R R 3 03 Bypass Line to Line ...

Page 124: ...ass UV Detection Level VbUV DeLevel R R 3 49 Bypass OV Detection Level VbOV DeLevel R R 4 01 DC Bus Total DC Bus Total Vdc R 4 02 DC Bus Positive DC Bus Vdc R 4 03 DC Bus Negative DC Bus Vdc R 5 01 Battery Voltage Battery Voltage Vdc R R 5 02 Battery Current Battery Current A R R 5 04 Battery Backup Time Backup Time Sec R R Counts up elapsed time while on Battery Backup Mode Note this does not dis...

Page 125: ... Test Auto Batt Test R R W 0 Disable 1 Enable 5 28 Battery Auto Test Inerval Auto Test Inerval Hrs R R W 5 30 Equalized Power Failure Dura tion PFail Dur Equal Min R R 5 31 Number of Batteies in Series No Batt Series R R 5 32 Number of Batteries in Parallel No Batt Paral R R 5 35 Battery Installed Date Batt Ins Date R R W 6 04 UPS Date UPS Date R R W 6 05 UPS Time UPS Time R R W 6 08 Current State...

Page 126: ... BDate R R Mmm DD YYYY Ex Jan 04 2006 Automatically read by compiler Note Only display can write Others read only 8 03 Display Firmware Built Time DFW BTime R R HH MM SS Ex 18 45 45 Automatically read by compiler Note Only display can write Others read only 8 50 RemotEye Installation Date REye Ins Dat R W R W YYYYMMDD Note Only RemoteEye III can write Others read only 8 51 RemotEye Version REye Ve...

Page 127: ...ts Permiissions Remark User Admin 8 57 RemotEye Data Link Status Sreye Datlink R W R W 0 Unknown 1 Link Down 2 Link Up Note Only RemoteEye III can write Others read only 8 58 RemotEye Network Link Status Sreye Netlink R W R W 0 Unknown 1 Link Down 2 Link Up Note Only RemoteEye III can write Others read only ...

Page 128: ... 500 kcmil 2 x 350 kcmil 380 100 0 99 280 295 500 A 2 x 4 0 AWG 1 x 600 kcmil 2 x 500 kcmil 380 Bypass AC Input 208 120V 3 Phase 4 Wire Power Demand at 100 Load Suggested External Feeder Breaker Suggested Minimum Feeder Wire Size Per Phase Neutral Suggested Maximum Feeder Length For Min Wire Size in Steel Conduit kVA PF Amps Amps AWG or kcmil at 75º C Temp Rating Feet 15 0 9 42 70 A 1 x 6 AWG 1 x ...

Page 129: ...ker Suggested Minimum Feeder Wire Size Per Phase Neutral Suggested Maximum Feeder Length For Min Wire Size in Steel Conduit kVA PF Amps Amps AWG or kcmil at 75º C Temp Rating Feet 15 0 9 42 70 A 1 x 6 AWG 1 x 2 AWG 380 20 0 9 56 90 A 1 x 3 AWG 1 x 2 AWG 380 25 0 9 69 110 A 1 x 2 AWG 1 x 2 AWG 380 30 0 9 83 150 A 1 x 2 AWG 1 x 2 AWG 380 50 0 9 139 225 A 1 x 4 0 1 250 kcmil 380 80 0 9 222 350 A 2 x ...

Page 130: ...hiba supplied Battery Cabinet s or UPS s NOTE Toshiba supplied Battery Cabinets come equipped with internal circuit breakers sized to meet specific operating conditions 10 DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 11 Weights do not include batteries or other auxiliary equipment external to the UPS 12 Sizing calculations based on the following assump...

Page 131: ...ing calculations based on 4 6 current carrying conductors per conduit NEC Table 310 15 B 2 a Neutral cable sizing in Table D 2 and D 3 is based on allowing when possible 1 7 x I line for current carrying Neutral Otherwise the maximum cable size allowed by the UPS power lug is specified 80 kVA For ease of installation consider the alternative of substituting two 2 line sized neutral cables in place...

Page 132: ... Wire G TABLE D 3 RECOMMENDED MINIMUM OUTPUT BYPASS CABLE SIZE FOR 3 PHASE 4 WIRE G1 Vin Vout Vbyp 3P 4W G 15kVA AWG 20kVA AWG 25kVA AWG 30kVA AWG 50kVA AWG 80kVA AWG 208 120V no xFMR Phase 4 3 2 2 4 0 500 kcmil Neutral 2 2 2 2 250 kcmil 2 x 350 kcmil 220 127V Phase 6 4 2 2 4 0 500 kcmil Neutral 2 2 2 2 250 kcmil 2 x 350 kcmil 230 133V Phase 6 4 3 2 3 0 500 kcmil Neutral 3 2 2 2 250 kcmil 2 x 350 ...

Page 133: ...BLE D5 RECOMMENDED OUTPUT BYPASS CABLE SIZE FOR 3 PHASE 3 WIRE G1 Vin Vout 3P 3W G 15kVA AWG 20kVA AWG 25kVA AWG 30kVA AWG 50kVA AWG 80kVA AWG 208V Phase 6 4 3 2 2 0 300 kcmil 220V Phase 8 6 4 3 1 0 250 kcmil 230V Phase 8 6 4 3 10 250 kcmil 240V Phase 8 6 4 3 1 0 250 kcmil 380V Phase 10 10 8 6 3 1 0 400V Phase 10 10 8 6 3 1 0 415V Phase 10 10 8 6 4 1 0 480V Phase 12 10 8 8 4 1 0 600V Phase 12 12 1...

Page 134: ...80 220V 24 26 31 34 39 42 47 50 78 84 126 134 400 227V 22 25 30 32 37 39 45 47 75 79 119 128 415 240V 22 24 29 31 36 38 43 46 72 77 115 123 480 277V 19 21 25 27 31 33A 37 39 62 66 99 106 600 347V 15 17 20 22 25 27 30 32 50 53 80 85 D 8 Output Transformer Current for Given Output Voltage TABLE D 8 OUTPUT TRANSFORMER CURRENT AT GIVEN OUTPUT VOLTAGE Output Voltage Output Current at Full Load A 15 kVA...

Page 135: ...58 59 62 63 103 104 105 106 Ground 3 20 23 37 46 49 Heat Rejection 52 56 60 64 Inspection i 11 Installation c i iii 1 3 21 22 24 26 46 103 108 110 Knock out sizes 96 Labels f i 1 11 12 15 Maintenance d f i 1 3 4 5 20 21 22 network 49 80 95 Noise Audible 52 56 60 64 Electrical 23 Filters 23 One Line i 38 Overload Bypass 50 54 58 59 62 Inverter 51 55 59 63 Parameter ii iii 48 71 80 82 84 103 Power F...

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Page 138: ...STEMS GROUP POWER ELECTRONICS DIVISION UPS 13131 West Little York Road Houston Texas 77041 US 855 803 7087 Fax 713 896 5212 Canada 800 872 2192 www toshiba com tic industrial uninterruptible power systems Printed in the U S A ...

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