X-RACK ASSEMBLY GUIDE
PART #: 5460801-G
VERSION: XRACK
Page 1: ...X RACK ASSEMBLY GUIDE PART 5460801 G VERSION XRACK...
Page 2: ...ars damaged DO NOT attempt to fix a broken or jammed machine Failure to comply with these instructions will void any and all product warranties Keep body and clothing clear of all moving parts Do not...
Page 3: ...ure Optional Equipment Optional equipment may be available for this product Follow the instructions included with the optional equipment to assemble it to the base product Assembly Tips In a continual...
Page 4: ...2 13 X 3 1 4 83mm SOCKET HEAD 16 25 55862PA PTD ASSY 6 HOR WEIGHT STORAGE 1 26 54705PA PTD ASSY BALL TARGET 1 ITEM PART NUMBER DESCRIPTION QTY 27 2005824 BOLT 1 2 13 X 6 1 4 159mm SOCKET HEAD 2 28 54...
Page 5: ...sembly Pages 6 9 WALL MOUNT X RACK assembly Pages 6 10 15 FREE STANDING MONKEY BAR X RACK assembly Pages 6 16 19 WALL MOUNT MONKEY BAR X RACK assembly Pages 6 20 26 BAR SUPPORTS Page 27 Optional attac...
Page 6: ...de the 9 UPRIGHTS are shown However the 8 UPRIGHT and 7 5 UPRIGHT are assembled the exact same way 2 1 6 NOTE If optional XRACK BOOTS where purchased then they must be installed over the uprights firs...
Page 7: ...dths heights and options for the FREE STANDING X RACKS For the purposes of this assembly guide a 4 X 10 X 9 FREE STANDING X RACK will be shown for standard bolt connections as well as different assemb...
Page 8: ...SS are assembled the exact same way NOTE For the purpose of this illustration the 6 DOUBLE CROSSES are shown However the 6 RECTANGLE CROSS 6 SINGLE CROSS and 6 TRIPLE CROSS are assembled the exact sam...
Page 9: ...FREE STANDING X RACKS WARNING ALL FREE STANDING X RACKS ARE REQUIRED TO BE ANCHORED TO THE FLOOR TO PREVENT ROCKING OR TIPPING DURING USE For floor anchoring instructions please visit our web site at...
Page 10: ...widths heights and options for the WALL MOUNT X RACKS For the purposes of this assembly guide a 4 X 10 X 9 WALL MOUNT X RACK will be shown for standard bolt connections as well as different assembly...
Page 11: ...S are assembled the exact same way NOTE For the purpous of this illustration the 6 DOUBLE CROSSES are shown However the 6 RECTANGLE CROSS 6 SINGLE CROSS and 6 TRIPLE CROSS are assembled the exact same...
Page 12: ...plate 1 2 3 12 ANCHOR STEPS FOR WALL MOUNT X RACKS WARNING ALL WALL MOUNT X RACKS ARE REQUIRED TO BE ANCHORED TO THE FLOOR AND WALL TO PREVENT ROCKING OR TIPPING DURING USE For floor anchoring instru...
Page 13: ...R THAT PARTICULAR WALL CONSTRUCTION STEP 4 WALL MOUNT ANCHOR 13 NOTES The images above show how to attach the WALL MOUNT X RACK to the wall using wall anchors The wall anchors used will depend on the...
Page 14: ...USING TEN WALL ANCHORS SUITABLE FOR THAT PARTICULAR WALL CONSTRUCTION STEP 5A WALL MOUNT WITH HEADER BOARD 14 NOTES The images above show how to attach a header board to a typical wall with wood stud...
Page 15: ...BE ANCHORED TO THE HEADER BOARD USING ALL SIX WALL ANCHORS STEP 5B WALL MOUNT WITH HEADER BOARD 15 NOTES The images above show how to attach the WALL MOUNT X RACK to the header board from previous ste...
Page 16: ...s and options for the FREE STANDING MONKEY BAR X RACKS For the purposes of this assembly guide a 4 X 10 X 9 FREE STANDONG MONKEY BAR X RACK will be shown for standard bolt connections as well as diffe...
Page 17: ...3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 9 10 8 1 NOTE Assemble to holes 1 5 NOTE Assemble to holes 2 6 6 5 7 17 STEP 6 NOTE LOOSELY tighten bolt connections in th...
Page 18: ...150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 NOTE The MONKEY BARS are shown assembled 11 9 10 6 5 7 18 STEP 7 NOTE SECURELY tighten all bolt connections in this step and pr...
Page 19: ...STANDING MONKEY BAR X RACKS WARNING ALL FREE STANDING X RACKS ARE REQUIRED TO BE ANCHORED TO THE FLOOR TO PREVENT ROCKING OR TIPPING DURING USE For floor anchoring instructions please visit our web si...
Page 20: ...ghts and options for the MONKEY BAR WALL MOUNT X RACKS For the purposes of this assembly guide a 4 X 10 X 9 MONKEY BAR WALL MOUNT X RACK will be shown for standard bolt connections as well as differen...
Page 21: ...3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 8 9 10 1 NOTE Assemble to holes 2 6 NOTE Assemble to holes 1 5 6 5 7 21 STEP 8 NOTE LOOSELY tighten bolt connections in th...
Page 22: ...50 180 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 9 10 11 6 5 7 22 STEP 9 NOTE SECURELY tighten all bolt connections in this step and previous step...
Page 23: ...4 26 for different anchoring options 8 11 23 ANCHOR STEPS FOR WALL MOUNT MONKEY BAR X RACKS WARNING ALL WALL MOUNT X RACKS ARE REQUIRED TO BE ANCHORED TO THE FLOOR AND WALL TO PREVENT ROCKING OR TIPPI...
Page 24: ...LL ANCHORS SUITABLE FOR THAT PARTICULAR WALL CONSTRUCTION WALL VIEW STEP 10 MONKEY BAR WALL MOUNT ANCHOR 24 NOTES The images above show how to attach the MONKEY BAR WALL MOUNT X RACK to the wall using...
Page 25: ...TEN WALL ANCHORS SUITABLE FOR THAT PARTICULAR WALL CONSTRUCTION STEP 11A MONKEY BAR WALL MOUNT WITH HEADER BOARD 25 NOTES The images above show how to attach a header board to a typical wall with woo...
Page 26: ...RACK MUST BE ANCHORED TO THE HEADER BOARD USING ALL TWELVE WALL ANCHORS STEP 11B MONKEY BAR WALL MOUNT WITH HEADER BOARD 26 NOTES The images above show how to attach the MONKEY BAR WALL MOUNT X RACK t...
Page 27: ...To remove BAR SUPPORTS from UPRIGHTS pull SPRING PIN out to unlock Lift up and pull out Insert BAR SUPPORTS into desired slots on UPRIGHTS Push down to lock in place NOTE WARNING LABEL 27 STEP 12 BAR...
Page 28: ...E WARNING LABEL Insert BAR CATCHES into desired slots on UPRIGHTS Push down to lock in place To remove BAR CATCHES from UPRIGHTS pull SPRING PIN out to unlock Lift up and pull out 28 STEP 13 OPTIONAL...
Page 29: ...P ATTACHMENTS into desired slots on UPRIGHTS Push down to lock in place To remove DIP ATTACHMENTS from UPRIGHTS pull SPRING PIN out to unlock Lift up and pull out NOTE WARNING LABEL 29 STEP 14 OPTIONA...
Page 30: ...BAR CATCHES into desired slots on UPRIGHTS Push down to lock in place To remove BAR CATCHES from UPRIGHTS pull SPRING PIN out to unlock Lift up and pull out NOTE WARNING LABEL 30 STEP 15 OPTIONAL BAR...
Page 31: ...ERTICAL WEIGHT STORAGE can only be assembled to a 4 or 6 RECTANGLE CROSS 22 5 19 20 7 REPEAT 2X 31 STEP 16 OPTIONAL VERTICAL WEIGHT STORAGE NOTES Some items have been hidden for assembly clarity If th...
Page 32: ...OTE The XRACK 6AT can be assembled at an angle See next page 23 20 24 5 7 REPEAT 2X 32 STEP 17A OPTIONAL 6 ACCESSORY STORAGE FLAT NOTES If this is the only option being assembled to the X RACK then SE...
Page 33: ...above REAR RAIL REMOVAL 24 5 7 23 20 REPEAT 2X NOTE To mount the XRACK 6AT at an angle use 3rd hole on top and 1st hole on bottom as shown 33 STEP 17B OPTIONAL 6 ACCESSORY STORAGE ANGLED NOTES If this...
Page 34: ...100 40 30 10 70 60 20 80 1 2 4 5 7 200 NOTE The X Create VDS5 is shown The X Create VDS4 is assembled the exact same way 5 24 7 34 STEP 17C OPTIONAL 4 OR 5 PAIR VERTICAL DUMBBELL STORAGE NOTES SECURE...
Page 35: ...ICAL ACCESSORY STORAGE can only be assembled to a 4 or 6 RECTANGLE CROSS 21 7 19 22 5 REPEAT 2X 35 STEP 18 OPTIONAL VERTICAL ACCESSORY STORAGE NOTES Some items have been hidden for assembly clarity If...
Page 36: ...4 5 7 200 NOTE The 6 HORIZONTAL WEIGHT STORAGE is shown assmbled 21 25 5 24 7 REPEAT 2X 36 STEP 19 OPTIONAL 6 HORIZONTAL WEIGHT STORAGE NOTES If this is the only option being assembled to the X RACK...
Page 37: ...TE Loosen and remove BOLTS WASHERS and NUTS NOTE Discard these two BOLTS 26 3 5 27 2 7 NOTE The BOLTS must be assembled from this side NOTE New longer bolts NOTE Re use WASHERS and NUTS from previous...
Page 38: ...remove BOLTS WASHERS and NUTS REPEAT 2X 3 28 7 5 6 1 3 NOTE The BOLTS must be assembled from this side NOTE Re use BOLTS WASHERS and NUTS from previous step NOTE Use additional BOLTS 2 WASHERS 4 and...
Page 39: ...0 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 NOTE The FLYING PULL UP BARS are shown assembled 24 29 28 7 5 REPEAT 4X 39 STEP 21C OPTIONAL FLYING PULL UP NOTE SECURELY tighten all bolt connectio...
Page 40: ...0 1 2 4 5 7 200 31 3 1 6 5 7 NOTE Loosen and remove BOLTS WASHERS and NUTS REPEAT 2X 30 6 5 1 3 6 NOTE Re use BOLTS WASHERS and NUTS from previous step REPEAT 2X 40 STEP 22A 22B OPTIONAL UPPER BAND PE...
Page 41: ...0 70 60 20 80 1 2 4 5 7 200 6 5 10 11 7 NOTE Loosen and remove BOLTS WASHERS and NUTS 6 5 32 33 10 11 7 NOTE Re use BOLTS WASHERS and NUTS from previous step 41 STEP 23A 23B OPTIONAL ROCK CLIMBING KIT...
Page 42: ...0 4 5 6 7 1 NOTE Loosen and removeBOLT WASHERS and NUT 1 4 34 6 5 7 NOTE Re use BOLT WASHERS and NUT from previous step NOTE Use additional BOLT 1 WASHERS 2 and NUT 1 42 STEP 24A 24B OPTIONAL UNIVERSA...
Page 43: ...34 35 43 STEP 24C OPTIONAL UNIVERSAL HEAVY BAG MOUNT STRAIGHT...
Page 44: ...00 NOTE Loosen and remove BOLT WASHERS and NUT 5 6 7 1 4 NOTE Use additional BOLT 1 WASHERS 2 and NUT 1 NOTE Re use BOLT WASHERS and NUT from previous step 34 4 1 5 7 6 44 STEP 25A 25B OPTIONAL UNIVER...
Page 45: ...34 35 45 STEP 25C OPTIONAL UNIVERSAL HEAVY BAG MOUNT ANGLED...
Page 46: ...4 5 7 200 10 6 5 7 NOTE Loosen and remove BOLTS WASHERS and NUTS NOTE Use the two center slots 5 7 10 36 6 5 NOTE Re use BOLT WASHERS and NUT from previous step 46 STEP 26A 26B OPTIONAL ENDLESS ROPE...
Page 47: ...10 70 60 20 80 1 2 4 5 7 200 NOTE Tube is in between top and bottom bolts END VIEW NOTE Use 2nd and 4th holes for assembly 36 19 37 39 38 40 47 STEP 27 OPTIONAL ENDLESS ROPE TRAINER OVER TUBE MOUNT N...
Page 48: ...0 4 1 6 5 7 NOTE Loosen and remove BOLT WASHERS and NUT 1 4 7 41 5 6 NOTE Use additional BOLT 1 WASHERS 2 and NUT 1 NOTE Re use BOLT WASHERS and NUT from previous step 48 STEP 28A 28B OPTIONAL ENDLESS...
Page 49: ...3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 36 41 42 40 39 49 STEP 28C OPTIONAL ENDLESS ROPE TRAINER UPRIGHT MOUNT NOTE SECURELY tighten all bolt connections in this...
Page 50: ...50 180 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 44 22 5 7 1 43 22 5 7 1 50 STEP 29 OPTIONAL TRIPLE PLAY NOTE SECURELY tighten all bolt connections in this step...
Page 51: ...50 180 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 1 45 22 7 40 51 STEP 30 OPTIONAL DOUBLE PLAY NOTE SECURELY tighten all bolt connections in this step...
Page 52: ...3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 46 1 7 22 40 52 STEP 31 OPTIONAL GROUND ROTATIONAL TRAINER VERTICAL MOUNT NOTE SECURELY tighten all bolt connections in th...
Page 53: ...80 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 1 47 7 40 22 53 STEP 32 OPTIONAL BATTLE ROPE ANCHOR VERTICAL MOUNT NOTE SECURELY tighten all bolt connections in this s...
Page 54: ...50 180 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 48 44 6 5 1 7 54 STEP 33 OPTIONAL LOWER BAND PEGS NOTE SECURELY tighten all bolt connections in this step...
Page 55: ...190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 48 50 22 40 7 55 STEP 34 OPTIONAL GROUND ROTATIONAL TRAINER HORIZONTAL MOUNT NOTE SECURELY tighten all bolt connections in t...
Page 56: ...0 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 49 22 47 40 7 56 STEP 35 OPTIONAL BATTLE ROPE ANCHOR HORIZONTAL MOUNT NOTE SECURELY tighten all bolt connections in this...
Page 57: ...70 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 48 7 45 22 40 51 1 57 STEP 33 OPTIONAL DOUBLE PLAY WHEN LOWER BAND PEG ATTACHMENT IS ASSEMBLED NOTE SECURELY tighten all bolt connect...
Page 58: ...50 180 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 58 STEP 30 OPTIONAL MAGNETIC SUSPENSION STORAGE NOTE Suspension storage clip can be positioned to desired height...
Page 59: ...SS and 4 6 TRIPLE CROSS are assembled the exact same way 59 OPTIONAL ATTACHMENT UPRIGHTS NOTE There are many different lengths widths heights and options for X RACKS For the purposes of this assembly...
Page 60: ...s attachments in a variety of configurations NOTE NOT ALL ATTACHMENTS OR CONFIGURATIONS ARE COMPATIBLE NOTE XCREATE series 4 6 attachments should be installed FIRST using the hardware included Loosely...
Page 61: ...REATE 6UBS 1 2 x 4 1 2 BOLT 6 1 2 x 1 3 4 WASHER 12 1 2 x 1 WASHER 36 1 2 LOCK NUT 24 1 2 x 4 1 4 BOLT 18 61 OPTIONAL 4 6 STORAGE ATTACHMENTS 9AU NOTES If more attachments will be assembled LOOSELY as...
Page 62: ...6 1 2 LOCK NUT 18 1 2 x 4 1 4 BOLT 18 NOTE Cross is NOT optional if a 4 6 accessory is mounted in the highest position as shown 62 OPTIONAL 4 AND 6 STORAGE ATTACHMENTS 8AU NOTES If more attachments wi...
Page 63: ...O EACH ACCESSORY TRAY SEE NOTE BELOW ACCESSORY LABEL 63 ACCESSORY TRAY LABELS NOTE If you are a professional contractor installing this system for a facility leave these labels and instruction with ma...
Page 64: ...HER 10 3 8 LOCK NUT 5 BEFORE TIGHTENING NUT ADJUST MAT STORAGE PIN TO DESIRED POSITION XCREATE 4UBS XCREATE 6UBS XCREATE 4BHS XCREATE UBSHP 6 MAT STORAGE AND ACCESSORY PINS 64 NOTE For the purpose of...
Page 65: ...4 1 2 BOLT 4 1 2 LOCK NUT 8 1 2 x 1 WASHER 8 M6 BOLT 35MM 2 MONITOR NOT INCLUDED NOTE BOLT LOCATION VARIES DEPENDING ON MONITOR M8 SCREW 16MM 4 M8 WASHER GROMMET 4 65 OPTIONAL MONITOR MOUNT NOTES SEC...
Page 66: ...1 2 x 4 1 4 BOLT 20 XRACK 8AU 2 XCREATE BALL TARGET WALL 1 2 x 1 WASHER 40 1 2 LOCK NUT 24 NOTE CROSS CAN NOT BE INSTALLED OVER BALL TARGET WALL 1 2 x 4 1 4 BOLT 20 66 OPTIONAL BALL TARGET WALL NOTES...
Page 67: ...TRIPS TO LENGTH AS SHOWN PEEL PROTECTIVE FILM OFF OF THE BACK OF THE FOAM STRIPS AND ATTACH TO FRAME OF BALL TARGET WALL AS SHOWN ABOVE 67 OPTIONAL BALL TARGET WALL REVERSE SIDE NOTES If more attachme...
Page 68: ...OCK NUT 24 CROSS OPTIONAL XRACK 8AU XCREATE STALL BARS 1 2 x 4 1 4 BOLT 20 1 2 x 1 WASHER 40 1 2 LOCK NUT 24 NOTE CROSS CAN NOT BE INSTALLED OVER STALL BARS 68 OPTIONAL STALL BARS NOTES If more attach...
Page 69: ...0 70 60 20 80 1 2 4 5 7 200 XRACK ATTACHMENT UPRIGHT 2 XCREATE HSH XCREATE 4BHSE 1 2 x 4 1 4 Bolt 4 1 2 x 1 WASHER 8 1 2 LOCK NUT 4 1 2 x 3 1 4 Bolt 2 69 OPTIONAL STORAGE ATTACHMENTS NOTES SECURELY ti...
Page 70: ...0 10 70 60 20 80 1 2 4 5 7 200 XRACK ATTACHMENT UPRIGHT 2 XCREATE BOSU SA 1 2 x 4 1 4 Bolt 2 1 2 x 1 WASHER 4 1 2 LOCK NUT 2 BOSU BALL NOT INCLUDED 70 OPTIONAL STORAGE ATTACHMENTS NOTES SECURELY tight...
Page 71: ...100 40 30 10 70 60 20 80 1 2 4 5 7 200 XRACK ATTACHMENT UPRIGHT 2 XCREATE 8UVWS 2 1 2 X 5 3 4 BOLT 20 1 2 x 1 WASHER 40 1 2 LOCK NUT 20 71 OPTIONAL VERTICAL WEIGHT STORAGE NOTES SECURELY tighten all b...
Page 72: ...30 10 70 60 20 80 1 2 4 5 7 200 XRACK ATTACHMENT UPRIGHT 2 XCREATE VDS5 XCREATE VDS4 1 2 LOCK NUT 16 1 2 X 4 1 4 BOLT 16 1 2 x 1 WASHER 32 72 OPTIONAL VERTICAL DUMBBELL STORAGE NOTES SECURELY tighten...
Page 73: ...1 2 4 5 7 200 XRACK ATTACHMENT UPRIGHT XLAB ATTACHMENT ANCHOR 1 2 x 4 1 4 BOLT 2 1 2 x 1 WASHER 4 1 2 LOCK NUT 2 XRACK ATTACHMENT UPRIGHT XLAB PS XLAB DA 73 OPTIONAL PLYOSTEP AND DIP ATTACHMENT NOTES...
Page 74: ...SHER 16 1 2 LOCK NUT 8 1 2 x 4 1 4 BOLT 8 XRACK ATTACHMENT UPRIGHT 2 XCREATE VBS10 1 2 x 1 WASHER 16 1 2 x 4 1 4 BOLT 8 1 2 LOCK NUT 8 74 OPTIONAL BAR STORAGE ATTACHMENTS NOTES For the purpose of illu...
Page 75: ...REATE VBS10 XCREATE VBSC OPTIONAL 1 2 x 4 1 4 BOLT 16 1 2 x 1 WASHER 32 1 2 x 1 3 4 WASHER 8 1 2 LOCK NUT 20 1 2 x 4 1 2 BOLT 4 75 OPTIONAL BAR STORAGE ATTACHMENTS NOTES For the purpose of illustratio...
Page 76: ...TACHMENT UPRIGHT BATTLE ROPE ANCHOR GRT 1 2 x 1 WASHER 8 1 2 x 4 1 2 BOLT 4 1 2 LOCK NUT 4 XRACK ATTACHMENT UPRIGHT 1 2 x 1 3 4 WASHER 8 1 2 x 4 1 2 BOLT 4 1 2 LOCK NUT 4 DOUBLE PLAY 76 OPTIONAL GRT B...
Page 77: ...T UPRIGHT 1 2 x 1 3 4 WASHER 8 1 2 x 4 1 2 BOLT 4 1 2 LOCK NUT 4 LOWER BAND PEG ATTACHMENT Position Lower Band Peg attachment until the base is firmly touching the floor before tightening 77 OPTIONAL...
Page 78: ...10 100 40 30 10 70 60 20 80 1 2 4 5 7 200 XRACK ATTACHMENT UPRIGHT 1 2 x 1 3 4 WASHER 8 1 2 x 4 1 2 BOLT 4 1 2 LOCK NUT 4 TRIPLE PLAY 78 OPTIONAL TRIPLE PLAY ATTACHMENT NOTES SECURELY tighten all bolt...
Page 79: ...CHMENT UPRIGHT XCC 103 BASE 1 2 x 4 1 2 BOLT 2 1 2 x 1 3 4 WASHER 8 1 2 LOCK NUT 4 25 NOTE LEVEL BASE BEFORE TIGHTENING 79 OPTIONAL XCC ATTACHMENT Mounting Base to Attachment Uprights NOTES For furthe...
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