Toro Z Master Commercial TURBO FORCE 3000 Series Operator'S Manual Download

Page: 1 / 72

Form No. 3414-598 Rev C

Z Master

Commercial 3000

Series Riding Mower

with 60in TURBO FORCE

Side Discharge

Mower

Model No. 75936—Serial No. 400000000 and Up

*3414-598* C

Summary of Contents for Z Master Commercial TURBO FORCE 3000 Series

Page 1: ...3414 598 Rev C Z Master Commercial 3000 Series Riding Mower with 60in TURBO FORCE Side Discharge Mower Model No 75936 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3414...

Page 2: ...ur product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at www Toro com for product safety and operat...

Page 3: ...m 36 Greasing the Caster Wheel Bearings 37 Lubricating the Caster Wheel Hubs 37 Engine Maintenance 38 Engine Safety 38 Servicing the Air Cleaner 38 Servicing the Engine Oil 39 Servicing the Spark Plug...

Page 4: ...t operate the machine without all guards and other safety protective devices in place and working on the machine Keep clear of any discharge opening Keep bystanders a safe distance away from the machi...

Page 5: ...degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recom...

Page 6: ...7818 93 7818 1 Warning read the Operator s Manual for instructions on torquing the blade bolt nut to 115 to 149 N m 85 to 110 ft lb decal99 8936 99 8936 1 Machine speed 4 Neutral 2 Fast 5 Reverse 3 Sl...

Page 7: ...n absolutely necessary do not wear the seat belt when the roll bar is down 3 Read the Operator s Manual drive slowly and carefully decal110 2067 110 2067 decal110 2068 110 2068 1 Read the Operator s M...

Page 8: ...17 3848 117 3848 1 Thrown object hazard keep bystanders a safe distance away from the machine 2 Thrown object hazard mower do not operate the machine without the deflector discharge cover or grass col...

Page 9: ...Read and understand the Operator s Manual before performing any maintenance check torque after first 100 hours then every 500 hours thereafter decal126 4398 126 4398 1 Read the Operator s Manual 3 Un...

Page 10: ...smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear eye protection 9 Fl...

Page 11: ...aulic fluid every 50 operating hours 3 Check the tire pressure every 50 operating hours 2 Read the Operator s Manual for information on lubricating the machine 4 Read the Operator s Manual before serv...

Page 12: ...ing the machine on slopes Raising the cutting units while operating on slopes can cause the machine to become unstable 1 Warning read the Operator s Manual do not operate this machine unless you are t...

Page 13: ...e is located with the hour meter and the bars light up when the ignition switch is in the ON position Figure 6 The indicator light appears when the fuel level is low approximately 1 gallon remaining i...

Page 14: ...AL position Fuel Shutoff Valve Close the fuel shutoff valve under the seat when transporting or storing the mower Attachments Accessories A selection of Toro approved attachments and accessories is av...

Page 15: ...nd away from your vehicle before filling Remove the equipment from the truck or trailer and refuel it while it is on the ground If this is not possible then refuel from a portable container rather tha...

Page 16: ...uel system use fuel stabilizer at all times Filling the Fuel Tank 1 Park the machine on level ground 2 Shut off the engine and engage the parking brake 3 Clean around the fuel tank cap 4 Fill the fuel...

Page 17: ...o lower the roll bar apply forward pressure to the upper part of the roll bar 2 Pull both knobs out and rotate them 90 so they are not engaged Figure 8 3 Lower the roll bar to the down position Figure...

Page 18: ...hearing protection when operating this machine Use protective equipment for your eyes ears hands feet and head g009027 Figure 10 1 Wear eye protection 2 Wear hearing protection Using the Safety Interl...

Page 19: ...F position and move the motion control levers to the NEUTRAL LOCK position Now start the engine While the engine is running disengage the parking brake engage the blade control switch PTO and rise sli...

Page 20: ...r the rear shock assemblies have detent positions for reference You can position the rear shock assemblies anywhere in the slot not just in the detent positions The following graphic shows the positio...

Page 21: ...yield the right of way Disengage the drive to the cutting unit and shut off the engine before adjusting the height of cut unless you can adjust it from the operating position Never run an engine in an...

Page 22: ...nal injury or property damage Do not park on slopes unless the wheels are chocked or blocked g029632 Figure 17 Disengaging the Parking Brake g029829 Figure 18 Operating the Mower Blade Control Switch...

Page 23: ...ngines starts release the key Important Do not engage starter for more than 5 seconds at a time If the engine fails to start allow a 15 second cool down period between attempts Failure to follow these...

Page 24: ...8947 Figure 25 Shutting Off the Engine CAUTION Children or bystanders may be injured if they move or attempt to operate the machine while it is unattended Always remove the ignition key and engage the...

Page 25: ...speed as measured in rpm revolutions per minute Place the throttle control in the FAST position for best performance Always operate in the full throttle position when mowing CAUTION Machine can spin...

Page 26: ...rake when leaving the machine unattended even if just for a few minutes Using the Side Discharge The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf DA...

Page 27: ...sition also the 140 mm 5 1 2 inches cutting height position as shown in Figure 31 3 To adjust rotate the pin 90 degrees and remove the pin from the height of cut bracket Figure 31 4 Select a hole in t...

Page 28: ...cks and baffle to give the best quality of cut 1 Disengage the blade control switch PTO move the motion control levers to the NEUTRAL LOCK position and engage the parking brake 2 Shut off the engine r...

Page 29: ...is position is as follows Short light grass mowing conditions Dry conditions Smaller grass clippings Propels grass clippings farther away from the mower g005832 Figure 36 Position B Use this position...

Page 30: ...wing uneven turf raise the cutting height to avoid scalping the turf Stopping the Machine If you must stop the forward motion of the machine while mowing a clump of grass clippings may drop onto your...

Page 31: ...osition when operating the machine or severe damage to the hydraulic system can occur 1 Disengage the blade control switch PTO turn the ignition key to the OFF position move the levers to the NEUTRAL...

Page 32: ...t use narrow individual ramps for each side of the machine WARNING Loading a machine onto a trailer or truck increases the possibility of tip over and could cause serious injury or death Use extreme c...

Page 33: ...position 4 Ramp is at least 4 times as long as the height of the trailer or truck bed to the ground 2 Side view of full width ramp in loading position 5 H height of the trailer or truck bed to the gro...

Page 34: ...nditions Check and gap the spark plugs Check and clean engine cooling fins and shrouds Every 200 hours Change the engine oil filter Every 250 hours Replace the primary air filter Check the secondary a...

Page 35: ...battery or remove the spark plug wire before making any repairs Disconnect the negative terminal first and the positive terminal last Connect the positive terminal first and negative last Use care wh...

Page 36: ...Service Interval Every 100 hours Lubricate the deck lift pivots g029642 Figure 44 Greasing the Mower Deck Service Interval Every 50 hours Grease the mower deck spindles and idler arm if applicable Im...

Page 37: ...h flats 2 Raise the mower for access 3 Remove the caster wheel from the caster forks 4 Remove the seal guards from the wheel hub 5 Remove a spacer nut from the axle assembly in the caster wheel Note T...

Page 38: ...checking the oil or adding oil to the crankcase Servicing the Air Cleaner Service Interval Every 250 hours Replace the primary air filter Every 250 hours Check the secondary air filter Every 500 hours...

Page 39: ...on the outer rim of the filter while installing it Important Do not press on the soft inside area of the filter 5 Install the air cleaner cover with the breather cap down and rotate so that the retain...

Page 40: ...a recycling center 1 Start the engine and let it run for 5 minutes Note This warms the oil so it drains better 2 Park the machine so that the rear is slightly lower than the front to ensure that the o...

Page 41: ...vice Interval Every 200 hours Note Change the engine oil filter more frequently when operating conditions are extremely dusty or sandy 1 Drain the oil from the engine refer to Changing the Engine Oil...

Page 42: ...move the key and wait for all moving parts to stop before leaving the operating position 2 Disengage the blade control switch PTO move the motion control levers to the NEUTRAL LOCK position and engage...

Page 43: ...nterval Every 50 hours WARNING Hot exhaust system components may ignite fuel vapors even after you shut off the engine Hot particles exhausted during engine operation may ignite flammable materials Fi...

Page 44: ...uel shutoff valve under the seat Figure 59 g008963 Figure 59 1 Fuel filter 3 Fuel shutoff valve 2 Hose clamp 5 Squeeze the ends of the hose clamps together and slide them away from the filter Figure 5...

Page 45: ...and rubber gloves to protect your hands Removing the Battery WARNING Battery terminals or metal tools could short against metal machine components causing sparks Sparks can cause the battery gasses t...

Page 46: ...ectrical outlet then disconnect the charger leads from the battery posts Figure 62 3 Install the battery in the machine and connect the battery cables refer to Installing the Battery page 46 Note Do n...

Page 47: ...d position The upper hoop of the roll bar may need to be pushed forward or pulled rearward to get both knobs fully engaged Figure 64 g008943 Figure 64 1 ROPS knob locked position 3 Roll bar in the upr...

Page 48: ...eck and torque the wheel lug nuts to 122 to 129 N m 90 to 95 ft lb Checking the Wheel Hub Slotted Nut Service Interval After the first 100 hours Every 500 hours Check and ensure that the torque of the...

Page 49: ...ake and allow the machine to cool completely before starting these instructions 2 Using an air compressor blow out any debris from under the brake pole and around the brake spacers Figure 70 g010868 F...

Page 50: ...tor and the armature faces wear peaks and valleys it is sometimes difficult to measure the gap accurately g010872 Figure 73 1 Feeler gauge g010873 Figure 74 1 Feeler gauge If the gap is less than 0 25...

Page 51: ...nical damage to the engine Figure 75 Cleaning the Engine Cooling Fins and Shrouds Service Interval Every 100 hours Yearly whichever comes first 1 Disengage the blade control switch PTO and engage the...

Page 52: ...en a brake component has been removed or replaced 1 Drive the machine onto a level surface 2 Disengage the blade control switch PTO move the motion control levers to the NEUTRAL LOCK position and enga...

Page 53: ...s and torque the lug nuts refer to Checking the Wheel Lug Nuts page 48 17 Remove the jack stands Belt Maintenance Inspecting the Belts Service Interval Every 50 hours Replace the belt if it is worn Th...

Page 54: ...the anchor grooves 12 Install the belt covers Figure 81 g027730 Figure 81 1 Position the belt cover 3 Ensure that the tab is under the metal catch 2 Slide the belt cover under the side catches Replaci...

Page 55: ...belt refer to Replacing the Mower Belt page 53 Controls System Maintenance Adjusting the Control Handle Position There are 2 height positions for the control levers high and low Remove the bolts to a...

Page 56: ...ne just high enough to allow the drive wheels to turn freely 4 Remove the electrical connection from the seat safety switch located under the bottom cushion of the seat Note The switch is a part of th...

Page 57: ...stance See Figure 86 for mounting options g008620 Figure 86 Right Control Shown 1 Torque the locknut to 23 N m 17 ft lb The bolt must protrude past the end of the locknut after torquing 2 Most resista...

Page 58: ...he machine on a level surface 2 Disengage the blade control switch PTO move the motion control levers to the NEUTRAL LOCK position and engage the parking brake 3 Shut off the engine remove the key and...

Page 59: ...dirty or dusty conditions Every 500 hours Change the hydraulic filters and hydraulic fluid when using Toro HYPR OIL 500 hydraulic fluid more often in dirty or dusty conditions To replace the hydrauli...

Page 60: ...surface 2 Disengage the blade control switch PTO move the motion control levers to the NEUTRAL LOCK position and engage the parking brake 3 Shut off the engine remove the key and wait for all moving...

Page 61: ...nut on top Fine tune the adjuster screw by turning it to get 7 6 mm 3 inch height Figure 93 Note To increase the height turn the adjuster screw clockwise to decrease the height turn it counterclockwis...

Page 62: ...want to keep extra blades on hand Blade Safety A worn or damaged blade can break and a piece of the blade could be thrown toward you or bystanders resulting in serious personal injury or death Trying...

Page 63: ...blades Figure 97 g000975 Figure 97 1 Measure here from blade to hard surface 2 Position A 5 Rotate the opposite ends of the blades forward 6 Measure from a level surface to the cutting edge of the bl...

Page 64: ...nce if the same amount of material is removed from both cutting edges g000276 Figure 99 1 Sharpen at original angle 2 Check the balance of the blade by putting it on a blade balancer Figure 100 Note I...

Page 65: ...Place the height adjustment pin in the 7 6 cm 3 inch cutting height location 4 Remove the belt covers 5 Lift up the floor pan and insert a ratchet into the square hole in the deck idler Figure 102 6 R...

Page 66: ...ing the deflector to the pivot brackets Figure 104 Remove the damaged or worn grass deflector g015594 Figure 104 1 Bolt 5 Spring installed 2 Spacer 6 Grass deflector 3 Locknut 7 J hook end of spring 4...

Page 67: ...the machine with mild detergent and water Do not pressure wash the machine Avoid excessive use of water especially near the control panel engine hydraulic pumps and motors 3 Check the brake refer to...

Page 68: ...E Dispose of fuel properly Recycle as per local codes Important Do not store stabilizer conditioned fuel over 90 days 13 Check and tighten all bolts nuts and screws Repair or replace any part that is...

Page 69: ...ose or damaged 9 Check the electrical connections for good contact Clean the connector terminals thoroughly with electrical contact cleaner apply dielectric grease and make the appropriate connections...

Page 70: ...t level 3 Level the mower deck from side to side and front to rear 4 The underside of mower is dirty 4 Clean the underside of the mower 5 The tire pressure is not correct 5 Adjust the tire pressure Th...

Page 71: ...Schematics g009180 Wire Diagram Rev A 71...

Page 72: ...d Conditions Not Covered There is no other express warranty except for special emission system coverage and engine warranty coverage on some products This express warranty does not cover the following...

Search results

Summary of Contents for Z Master Commercial TURBO FORCE 3000 Series

Reviews:

Related manuals for Z Master Commercial TURBO FORCE 3000 Series

Brands by name

Popular brands

Toro Z Master Commercial TURBO FORCE 3000 Series, Operator'S Manual

Search results

Summary of Contents for Z Master Commercial TURBO FORCE 3000 Series

Reviews:

Related manuals for Z Master Commercial TURBO FORCE 3000 Series

Brands by name

Popular brands