Toro UTV500AAC00000 Operator'S Manual Download

Page: 9 / 64

! WARNING

Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.

Location of Parts and Controls

HDX184A

TC001A

TC002A

TC003A

1. Battery

2. Headlights

3. Tool Kit

4. Tailgate Latch

5. Reverse Override Switch

6. Outboard Passenger Hand Hold

7. Hip Restraint Bar

8. In-Dash Storage Compartment

9. Brake Pedal

10. Fuses

11. Ignition/Start Switch

12. Shift Lever

13. DC Power Outlets

14. Accelerator Pedal

15. Cargo Box Latch Handle

16. Taillight/Brakelight

17. Operator’s Manual Location

18. Headlight Switch

19. Driver Seat Belt

20. Passenger Seat Belt (Right)

21. Passenger Seat Belt (Center)

22. Drive Select Switch

23. Occupant Side Restraints

24. Hitch Receiver

25. Gas Tank Cap

26. Seat Belt Reminder Indicator Light

27. Occupant Side Restraint Latch

28. Cargo Box Handle

29. Passenger Side Restraint Latch



NOTE: The vehicle you purchased

may

differ

slightly

from

those

shown in the figures of this manual.

Summary of Contents for UTV500AAC00000

Page 1: ...97 Utility Task Vehicle UTV Register at www Toro com Original instructions EN Operator s Manual Model No UTV500AAC00000 Serial No 4UF15MPV3FT307514 and Up Model No UTV700AAC00000 Serial No 4UF15MPV2FT...

Page 2: ...Recreation Off Highway Vehicles ROV operators and passen gers from Recreational Off Highway Vehicle Association ROHVA The Toro Company recommends that you complete this course before you first use yo...

Page 3: ...pany reserves the right to make product changes and improvements which may affect illustrations or explanations without notice You have chosen a quality Toro product designed and manufactured to give...

Page 4: ...Maintenance Schedule 37 Liquid Cooling System 38 Shock Absorbers 38 General Lubrication 39 Hydraulic Brake 41 Protective Rubber Boots 42 Battery 43 Spark Plug 45 Air Inlet Pre Filter 45 Air Filter 46...

Page 5: ...side of a hill drive slowly and stop or turn downhill if you feel the vehicle may tip over Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a...

Page 6: ...y not be able to avoid colliding with other vehicles Never operate this vehicle without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never co...

Page 7: ...on which if not avoided could result in death or serious injury 5 Warning and Instructional Labels Pour commander des Etiquettes de Mise en Garde gratuites voyez votre d tailant de autoris VTT Toro po...

Page 8: ...WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury 6 Warning and Instructional Labels HDX189A...

Page 9: ...Start Switch 12 Shift Lever 13 DC Power Outlets 14 Accelerator Pedal 15 Cargo Box Latch Handle 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight Switch 19 Driver Seat Belt 20 Passeng...

Page 10: ...or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD Only people 16 years of age or older with a valid driver s license should operate t...

Page 11: ...es Boots Long sleeved shirt or jacket Long pants WARNING POTENTIAL HAZARD Operating this vehicle after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could ca...

Page 12: ...he passenger compartment during operation WHAT CAN HAPPEN Serious injury or death Body parts could strike objects outside of vehicle or be crushed in the event of a rollover or accident HOW TO AVOID T...

Page 13: ...s and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks...

Page 14: ...ep hills WHAT CAN HAPPEN This vehicle can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the vehicle on hills too steep for the vehicle...

Page 15: ...le a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the...

Page 16: ...procedures as described in this Operator s Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You could lose control of the vehicle You could also regain traction unexpectedly which...

Page 17: ...ng loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than the floorboard Remember that we...

Page 18: ...d maneuverability caused by the locked differential could result in loss of control and an accident HOW TO AVOID THE HAZARD Never exceed 10 MPH 16 KPH with the differential lock engaged Always disen g...

Page 19: ...0 in Suspension Travel Front Rear 25 4 cm 10 in Tire Size Front 26 x 9R 14 Tire Size Rear 26 x 11R 14 Tire Inflation Pressure 110 kPa 16 psi 500 138 kPa 20 psi 700 MISCELLANY Dry Weight Approx 592 kg...

Page 20: ...s free secure Shocks not leaking mountings secure Shock spring pre load equal on left and right Components free of all debris Lights Switches Check headlight HI LO beam light switch to OFF Check taill...

Page 21: ...the letter H is dis played on the liquid crystal display LCD TC038 2 To select low range from high range move the shift lever upward one posi tion until the letter L is displayed on the LCD TC039 NOT...

Page 22: ...e to stop smoothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stop ping quickly do this 1 Release the accelerator then press the foot brake pedal to a...

Page 23: ...erator then maintain a constant speed 3 If the vehicle stalls on a hill press the foot brake pedal to apply the brake shift into reverse and slowly back down the hill Do not attempt to turn around on...

Page 24: ...avoid sharp turns and backing down a hill When using reverse follow these guidelines 1 Back up slowly It s hard to see behind you NOTE Avoid sudden braking while backing up 2 If possible it is advisa...

Page 25: ...s 2 If the tires are frozen to the ground pour warm water around them to melt the ice 3 If the brakes are frozen use a suitable heating device to thaw out the brakes NOTE After the brakes thaw dry the...

Page 26: ...The key can not be removed in this position NOTE This vehicle has safety interlock switches which prevent the starter motor from activating when the transmission is not in neutral Depress and hold the...

Page 27: ...increase engine RPM and vehicle speed release the pedal to decrease engine RPM and vehicle speed NOTE This vehicle is equipped with an RPM limiter that retards ignition timing when maximum RPM is app...

Page 28: ...ured when the vehicle is moving To secure the restraint connect the restraint buckle to the foot restraint latch bracket To release the restraint press the release button in the center of the buckle H...

Page 29: ...HDX115A 5 Remove the stake pocket retaining bolts jam nuts and forward tie bolt clip nuts and secure in a safe place with the machine screws and bush ings from the tailgate HDX116A To convert flat be...

Page 30: ...5 ft lb making sure the cargo box side panels are resting firmly on the cargo bed then tighten the jam nuts to 20 N m 15 ft lb Lower the cargo box HDX112A HDX113A HDX122 6 Secure the tailgate stop cab...

Page 31: ...Handles TC008A 1 To raise the cargo box lift the latch handle upward then raise the cargo box HDX094 2 To lower the cargo box use the box handle to push down firmly on the front of the box The box wil...

Page 32: ...tal time the ROV has run and cannot be reset to zero To set the clock use the follow ing procedure A With the ignition switch ON press and release the Mode Button until the Clock Engine Hour Meter is...

Page 33: ...ump operates when the ignition switch is turned to the ON or START position Gas Hoses Replace the gas hose every two years Dam age from aging may not always be visible Oil Level Stick There is an oil...

Page 34: ...erted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to the Load Capacity Rat ings chart for tongue weight information Always...

Page 35: ...n a trailer unless the trailer is designed for such use and has a rigid tow bar Allow more stop ping distance than when not towing a trailer CAUTION If using additional hold down straps in any other a...

Page 36: ...ubricant NOTE Toro recommends the use of genuine Toro lubricants The recommended front differential rear drive lubricant is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requi...

Page 37: ...it is essential to place some stress on the engine compo nents during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engin...

Page 38: ...und on the corresponding page indi cated If at any time abnormal noises vibra tions or improper functioning of any component of this vehicle is detected DO NOT OPERATE THE VEHICLE Take the vehicle to...

Page 39: ...rential rear drive 40 R I 40 Replace every 2 years or 3200 km 2000 miles V Belt 47 I I Spark arrester muffler 48 C Tires air pressure 47 17 I Inspect every time before operating Brake components 41 I...

Page 40: ...pe in the radiator neck After operating the vehicle for the initial 5 10 minutes stop the engine allow the engine to cool down and check the coolant level Add coolant as necessary Shock Absorbers Each...

Page 41: ...equire lubrication however it is advisable to lubricate the ends of the cables periodically with a good cable lubricant Cargo Box Latches Periodically apply a light coat of grease to the latches and p...

Page 42: ...n to 22 N m 16 ft lb Pour the recommended oil in the fill hole 700 or oil level stick opening 500 Install the oil fill cap 700 or the oil level stick 500 8 Start the engine while the vehicle is outsid...

Page 43: ...ystem must be bled NOTE Take the vehicle to an autho rizedToro ROV dealer for this service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the vehicle...

Page 44: ...ping the steering knuckle and turning it from side to side and up and down 5 If boot damage is present or ball joint free play seems excessive contact an authorized Toro ROV dealer for service Tie Rod...

Page 45: ...maxi mum service life The following proce dure is recommended for cleaning and maintaining a sealed battery Always read and follow instructions provided with battery chargers and battery products NOT...

Page 46: ...s may indicate a frozen or shorted battery 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative gro...

Page 47: ...ations chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indi cates that the engine may need to be ser viced Consult an authorized T...

Page 48: ...ter more frequently Use the fol lowing procedure to remove the filter and inspect and or clean it NOTE To access the air filter raise the cargo box 1 Remove dirt and debris from around the filter hous...

Page 49: ...olt from the cover and allow the water to drain out TC025A 3 Move the shift lever to the neutral position then start the engine 4 Increase and decrease engine RPM several times to blow out any water t...

Page 50: ...mission in park engage 4WD differential lock 2 Loosen the lug nuts on the wheel to be removed 3 Elevate the vehicle 4 Remove the lug nuts 5 Remove the wheel 6 Install the wheel then using a criss cros...

Page 51: ...he exhaust pipe with the two springs Light Bulb Replacement The wattage rating of each bulb is shown in the chart When replacing a burned out bulb always use the same wattage rating To replace the hea...

Page 52: ...647 NOTE There should be an aver age operating load on the vehicle when adjusting the headlight aim 2 Measure the distance from the floor to the mid point of each headlight 3 Using the measurements o...

Page 53: ...or frayed or torn edges Check that the belts extend and retract smoothly and fully without binding or catching Check that the latch plate locks securely in place in the buckle and releases when the bu...

Page 54: ...plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated n...

Page 55: ...en install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head ligh...

Page 56: ...to this warranty include normal wear abuse or corrosion and the following parts and items Tires Drive Driven Clutch Wear Parts Oil Filter Drive Belt Air Filter Torn or Punctured Upholstery Brake Pads...

Page 57: ...the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any autho rized Toro ROV dealer The authorized Toro ROV...

Page 58: ...30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management a...

Page 59: ...57 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES...

Page 60: ...58 NOTES...

Page 61: ...this form to Toro Toro will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the country in which t...

Page 62: ...Fold Back CHANGE OF ADDRESS OWNERSHIP The Toro Company Warranty Dept 8111 Lyndale Ave S Bloomington MN 55420 Place Stamp Here...

Page 63: ...rranty If a com plete engine must be replaced ask the dealer to notify Toro for correct registration information Record the Model Number Serial Number and ESN in the spaces provided to assist you in o...

Page 64: ...Form No 3394 897 Rev A 2015Toro Company...

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